Page 1: Table Of Contents
Table of Contents Introduction Vehicle Inspection Guide Instrument Cluster Warning lights and chimes Gauges Entertainment Systems AM/FM stereo AM/FM stereo with CD Climate Controls Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows...
Page 2 Table of Contents Seating and Safety Restraints Seating Safety restraints Child restraints Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S.
Page 4: Introduction
Introduction CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5: Perchlorate Material
Introduction Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol.
Page 6: Cell Phone Use
• where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 Introduction 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 8 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Airbag - Front Child Seat Lower Airbag - Side Anchor Child Seat Tether Brake System Anchor Anti-Lock Brake System Parking Brake System Brake Fluid -...
Page 9 Introduction Vehicle Symbol Glossary Power Windows Power Window Lockout Front/Rear Child Safety Door Interior Luggage Lock/Unlock Compartment Release Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid...
Page 10: Federal Highway Administration Regulation
Introduction FEDERAL HIGHWAY ADMINISTRATION REGULATION Regulations such as those issued by the Federal Highway Administration or issued pursuant to the Occupational Safety and Health Act (OSHA), and/or state and local laws and regulations may require additional equipment or require other restrictions for the way you intend to use the vehicle.
Page 11: Vehicle Inspection Guide
Vehicle Inspection Guide To be sure your vehicle is ready to operate, conduct a pre-trip inspection at the beginning of each work period. Follow the steps listed in this section to ensure a proper vehicle inspection procedure. The pages in this section may be produced locally and used on a regular basis.
Page 12 Vehicle Inspection Guide Engine starting (parking brake applied) Safety/Emergency Prior to entering the cab, verify that the vehicle is equipment: equipped with spare electrical fuses (if used), three red reflective triangles, a properly charged and rated fire extinguisher and wheel chocks. Walk around the vehicle and check that all steps and grab handles, inside and out as well as behind, are tight and clean.
Page 13 Vehicle Inspection Guide Front of vehicle Lights: Make sure all exterior lights illuminate and are clean. Make sure headlights function on both high and low beams. Make sure reflectors are clean and unbroken and of proper color (red on rear, amber elsewhere). Make sure the running lights are also clean and unbroken.
Page 14 Vehicle Inspection Guide Front brakes Hoses: Check for cracked, worn or frayed hoses. Make sure all couplings are secured. Front wheels Rims: Check for damaged or bent rims. Rims should not have welding repairs and no rust trails that indicate it is loose on the wheel. Lug nuts: Make sure all lug nuts are present and not loose (look for rust trails around the lug nuts).
Page 15 Vehicle Inspection Guide Driver area Engine oil: Use the engine oil dipstick to verify that the engine oil level is in the operating range. Look through the see-through level indicators Engine coolant: on the reservoir and make sure the fluid is in the proper operating range as marked on the reservoir.
Page 16 Vehicle Inspection Guide Rear of vehicle Electrical lines: Make sure electrical lines are not tangled, crimped or pinched or being dragged against any truck parts. Electrical line insulation should not be cut, cracked, chafed or worn. None of the electrical lines should be spliced or taped.
Page 17 Vehicle Inspection Guide Rear brakes Hoses: Check for cracked, worn or frayed hoses. Make sure all couplings are secured. Rear wheels Spacers: Make sure dual wheels are evenly separated and that tires are not touching one another. Rims: Check for damaged or bent rims. Rims should not have welding repairs and no rust trails that indicate it is loose on the wheel.
Page 18: Instrument Cluster
Instrument Cluster WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle’s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works.
Page 19 Instrument Cluster Check engine: If this yellow warning light illuminates while driving, a problem in the electronic engine controls has been detected or the Diesel Particulate Filter (DPF) needs a parked regeneration (refer to Diesel Particulate Filter [DPF] in the Maintenance and Specifications chapter for more information). Contact your dealership or authorized service center as soon as possible.
Page 20 Instrument Cluster Water in fuel: During refueling, it is possible for water-contaminated diesel fuel to be pumped into your tank. Your vehicle fuel system is equipped with a fuel filter/water separator to remove water from the fuel. The yellow WATER IN FUEL light will illuminate when the fuel filter/water separator has a significant quantity of water in it.
Page 21 Instrument Cluster Anti-lock brake system: This yellow light momentarily illuminates when the ignition is in the ON position. If the light stays illuminated or continues to flash, a malfunction has been detected; have the system serviced immediately. Normal braking is still functional unless the brake fluid warning light also is illuminated.
Page 22 Instrument Cluster Check electrical system: This yellow light will momentarily illuminate when the ignition is in the ON position. If this light stays illuminated, there is a communication problem between the cluster and an electrical module. A message will be displayed on the trip odometer.
Page 23: Gauges
Instrument Cluster High beams: This blue light illuminates when the high beam headlamps are turned on. Safety belt not fastened warning chime: Sounds for five seconds each time the ignition is turned to the ON position and the safety belt is not fastened.
Page 24 Instrument Cluster Speedometer: Indicates the current vehicle speed. If there is an electrical problem between the gauge and the engine control module, the gauge pointer will fall below the “0” position and rest on the pointer stop. Note: This vehicle’s speed is limited to 75 mph (120 km/h).
Page 25 Instrument Cluster Fuel gauge: Indicates approximately how much fuel is left in the fuel tank (when the ignition is in the ON position). If your vehicle is equipped with dual fuel tanks, the engine will draw fuel from the driver-side fuel tank only. With dual fuel tanks, the vehicle will be equipped with a fuel transfer pump system that will draw fuel from the passenger-side fuel tank and send fuel to the driver-side fuel tank.
Page 26: Entertainment Systems
AM/FM Stereo (if equipped) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device that may take their focus off the road. The drivers primary responsibility is the safe operation of their vehicle.
Page 27 Entertainment Systems 4. DSPL TM SET: Press to display the time or to set the clock. To set the clock: • Turn the ignition on. • Press and hold the DSPL TM SET button until the hours digits flash, then press either the TUNE or SEEK buttons to set the hour. •...
Page 28: Am/Fm Stereo With Cd
AM/FM Stereo/CD (if equipped) WARNING: Driving while distracted can result in loss of vehicle control, accident and injury. Ford strongly recommends that drivers use extreme caution when using any device that may take their focus off the road. The drivers primary responsibility is the safe operation of their vehicle.
Page 29 Entertainment Systems 3. DISP: Press to switch between Radio/CD/MP3/Clock display. In CD mode, pressing DISP will display the disc title and track title. To set the clock: Press and hold DISP for more than two seconds; the hours will flash to indicate time setting mode is activated.
Page 30 Entertainment Systems 7. SCROLL: Scrolls the information on the display on an MP3 disc. If there is no information on the disc to display, NO TEXT will be displayed. 8. SCAN: In radio mode, press and hold for a brief sampling of radio stations. Press again to cancel the operation.
Page 31 Entertainment Systems 12. MUTE/SQ (Sound Quality): Press to mute the playing media; press again to cancel. Press and hold for more than two seconds to enhance various sound types at low or medium volumes. The different sound types are FLAT, ROCK, POP and VOCAL.
Page 32 (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 33: Climate Controls
Climate Controls HEATER ONLY SYSTEM (IF EQUIPPED) 1. Temperature selection: Controls the temperature of the airflow in the vehicle. 2. Fan speed adjustment: Controls the volume of air circulated in the vehicle. : Used to manually enable or disable recirculated air operation.
Page 34: Operating Tips
Climate Controls Operating tips • To reduce fog build up on the windshield during humid weather, place the air flow selector in the position. • To reduce humidity inside the vehicle, turn off (control moved all the way to the right). •...
Page 35: Manual Heating And Air Conditioning
Climate Controls MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED) 1. Temperature selection: Controls the temperature of the airflow in the vehicle. 2. A/C: Uses outside air to cool the vehicle. Air flows from the instrument panel vents only. 3. Fan speed adjustment: Controls the volume of air circulated in the vehicle.
Page 36 Climate Controls : Distributes air through the windshield defroster vents and floor vents. : Distributes air through the windshield defroster vents. Operating tips • To reduce fog build up on the windshield during humid weather, place the air flow selector in the position.
Page 37: Lights
Lights HEADLAMP CONTROL OFF: Turns the lamps off. : Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. : Turns the headlamps on. Fog lamps Turn the ring on the headlamp control to turn the fog lamps on and off.
Page 38 Lights WARNING: Always remember to turn on your headlamps at dusk or during inclement weather. The Daytime Running Lamp (DRL) system does not activate your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision.
Page 39 Lights Checking headlamp aim 1. Prepare a thick white paper. 2. Stand the paper perpendicular to the ground at a position 9.84 ft. (3 m) (#1 in the illustration) away from the headlamps. 3. Ensure that the centerline of the vehicle and the paper face forms a 90°...
Page 40 Lights 4. Draw a horizontal line (#3 in the illustration) on the paper at the same height from ground as the headlamp bulb center, which is marked on the headlamp lens by a 2 mm x 2 mm square. 5. Draw a horizontal line (#4 in the illustration) parallel to the headlamp bulb center line (#3 in the illustration) but 0.82 inches (20.9 mm) (#5 in the illustration) below it.
Page 41 Lights Adjusting the headlamp aim IMPORTANT: Both the inboard and outboard vertical aim screws must be turned the same amount in the same direction. Do NOT turn the screws different amounts or in different directions. Note: Do not finish the aiming procedure by turning the screws in the counterclockwise screwdriver direction.
Page 42 Lights 1. Use a #2 Phillips screwdriver with at least a six inch (150 mm) long shaft. 2. Insert the screwdriver in the inboard aiming hole (#1 in the illustration) until it engages the gear at the back of the headlamp (#3 in the illustration).
Page 43: Turn Signal Control
Lights TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. INTERIOR LAMPS Dome lamp - Type A: 1. OFF: Light always off. 2. DOOR: Light turns on when either door is open.
Page 44: Exterior Bulbs
Lights EXTERIOR BULBS Bulb inspection It is a good safety practice to check operation of headlamps, parking lamps, turn signals, clearance and marker lamps, instrument panel and control lamps each day. Using the right bulbs Number of Function Trade number bulbs Headlamps 9007LL...
Page 45 Lights Dome lamp - Type B To replace the dome lamp, pull the lamp cover off by disengaging the tabs on the long end of the lens and pulling it down; pull the bulb(s) out. Replace the bulb and lens. Replacing headlamp and fog lamp bulbs WARNING: Handle a halogen headlamp bulb carefully and keep out of children’s reach.
Page 46 Lights 2. Open the door and, from inside the vehicle, remove the screw from the front turn signal/parking light assembly by inserting a screwdriver through the gap in the opened door. 3. With the door still open, go around the door to the light assembly and insert a blunt object such as a screwdriver through the gap in the door and push the clip to...
Page 47 Lights 5. Remove the grille screw, then the grille. 6. Remove the bezel from the top of the headlamp. 7. Remove the bezel from below the headlamp. 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 48 Lights 8. Remove the screws (1) from the headlight, then disconnect the electrical connectors (2). 9. Pull off the sealing cover, unhook the bulb spring, then carefully remove the headlight bulb from the socket by pulling it straight back. Replace the bulb, then install the components in the reverse order of removal.
Page 49 Lights • Front turn signal lamp Replacing front clearance and identification lamp bulbs To change the cab marker bulbs: 1. Make sure the headlamp control is in the OFF position and then remove the screw and lens from the lamp assembly. 2.
Page 50: Driver Controls
Driver Controls WINDSHIELD WIPER/WASHER CONTROLS • MIST: For a single wipe (without washer), push the control up once. • OFF: Wipers off. • INT: Interval wiper operation. • 1: Low-speed wiper operation. • 2: High-speed wiper operation : Pull the control toward you to activate washer. Pull and hold for a longer wash cycle.
Page 51 Driver Controls Push the switches down to open the windows and pull the switches up to close the windows. One-touch down driver’s window To open the driver window without holding the control, press the control marked AUTO completely down and release quickly. The driver’s window will open fully.
Page 52: Mirrors
Driver Controls EXTERIOR MIRRORS With the doors closed, move the mirrors to maximize rear viewing area by adjusting the mirrors left or right as required. Adjust the auxiliary convex mirrors. Convex mirrors are a ball-stud design for precise adjustment to maximize viewing area.
Page 53 Driver Controls To turn speed control off Press CRUISE RPM or turn off the ignition. Once speed control is switched off, the previously programmed engine RPM will be erased. WARNING: Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved.
Page 54 Driver Controls To set a higher set speed Press and hold RESUME +. If the vehicle is moving, this will increase vehicle speed; if the vehicle is stationary, this will increase engine RPM. Release the control when the desired vehicle speed/engine RPM is reached.
Page 55 Driver Controls To return to a previously set speed Press RESUME +. For RESUME + to operate, the vehicle speed must be above 35 mph (56 km/h) or engine speed must be above 1,000 RPM. 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 56: Locks And Security
Locks and Security KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer. You should always carry a second key with you in a safe place in case you require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Both doors lock and unlock automatically when the driver’s door is locked or unlocked with a key.
Page 57: Unlocking The Doors
Locks and Security Your vehicle has an all-door remote entry system. The all-door remote entry system allows you to: • lock or unlock both vehicle doors without a key. • activate the panic alarm. The remote entry features only operate with the ignition in the 1 (LOCK) position.
Page 58 Locks and Security 2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery. Note: Please refer to local regulations when disposing of transmitter batteries. 4. Insert the new battery. Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery.
Page 59: Seating And Safety Restraints
Seating and Safety Restraints SEATING 40/20/40 split bench seat The driver seat can be adjusted forward or backward by lifting the lever (1) located under the seat. The driver seat back angle can be adjusted by lifting the lever (2) located on the side of the seat.
Page 60: Safety Restraints
Seating and Safety Restraints Pull the right-hand passenger seatback down while pulling the latch handle to flip the seatback down flat. When pushing the seatback to its upright position, make sure it latches securely. WARNING: Before returning the seatback to its original position, make sure that cargo or any objects are not trapped underneath the seatback.
Page 61: Combination Lap And Shoulder Belts
Seating and Safety Restraints WARNING: It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts.
Page 62: Lap Belts
Seating and Safety Restraints 2. To unfasten, push the release button and remove the tongue from the buckle. The front outboard safety restraints in the vehicle are combination lap and shoulder belts. The passenger outboard safety belt has vehicle sensitive emergency locking retractors. Lap belts The front center lap belt does not adjust automatically.
Page 63 Seating and Safety Restraints Vehicle sensitive retractor The vehicle sensitive retractor allows free shoulder belt length adjustment to your movements and locks in response to vehicle movement. For example, if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of approximately 5 mph (8 km/h) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers.
Page 64: Safety Belt Maintenance
WARNING: Ford Motor Company recommends that all safety belt assemblies used in vehicles involved in a collision be inspected for proper function and replaced, if necessary. Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted.
Page 65: Safety Restraints For Children
Recommendations for Safety Restraints are based on probable child height, age and weight thresholds from NHTSA and other safety organizations or are the minimum requirements of law. Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician (CPST) and your pediatrician to make sure your child seat is appropriate for your child, and is compatible with and properly installed in the vehicle.
Page 66 Seating and Safety Restraints Recommendations for Safety Restraints for Children Child size, height, weight, Recommended or age restraint type Small children Children that have outgrown Use a belt-positioning or no longer properly fit in a booster seat. child safety seat (generally children who are less than 4 feet 9 inches (1.45 meters) tall, are greater than age four...
Page 67 Seating and Safety Restraints WARNING: Air bags can kill or injure a child in a child seat. NEVER place a rear-facing child seat in front of an active air bag. If you must use a forward-facing child seat in the front seat, move the vehicle seat all the way back.
Page 68 Seating and Safety Restraints WARNING: Do not leave children, unreliable adults, or pets unattended in your vehicle. SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child.
Page 69 Seating and Safety Restraints Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. 2. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 70 7. Check to make sure the child seat is properly secured before each use. 8. Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician (CPST) to make certain the child restraint is properly installed.
Page 71 There should be no more than one inch of movement for proper installation. 7. Ford recommends checking with a NHTSA Certified Child Passenger Safety Technician (CPST) to make certain the child restraint is properly installed.
Page 72 Seating and Safety Restraints Booster seats should be used until you can answer YES to ALL of these questions when seated without a booster seat: • Can the child sit all the way back against the vehicle seat back with knees bent comfortably at the edge of the seat cushion? •...
Page 73 Seating and Safety Restraints • High back booster seats If, with a backless booster seat, you cannot find a seating position that adequately supports your child’s head, a high back booster seat would be a better choice. 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 74 Seating and Safety Restraints Children and booster seats vary in size and shape. Choose a booster that keeps the lap belt low and snug across the hips, never up across the stomach, and lets you adjust the shoulder belt to cross the chest and rest snugly near the center of the shoulder.
Page 75 Seating and Safety Restraints The importance of shoulder belts Using a booster without a shoulder belt increases the risk of a child’s head hitting a hard surface in a collision. For this reason, you should never use a booster seat with a lap belt only. It is generally best to use a booster seat with lap/shoulder belts in the back seat.
Page 76: Driving
Driving STARTING Positions of the ignition 1. LOCK, shuts off the engine and all accessories, locks the steering wheel, gearshift lever and allows key removal. 2. ACC, allows the electrical accessories such as the radio to operate while the engine is not running.
Page 77 Driving 3. When the WAIT TO START light turns off, turn the key to START; when the engine starts, release the key If the engine does not start within 20 seconds of cranking, release the key and allow two or three minutes for the starter to cool before trying again.
Page 78: Hot Weather Operation
Driving • If operating in arctic temperatures of –20°F (–29°C) or lower, consult your truck dealer for information about special cold weather equipment and precautions. Note: Idling in cold weather will not heat the engine to its normal operating temperature. Long periods of idling in cold weather can cause a buildup of heavy deposits of carbon and rust on valve stems causing them to stick, which in turn, can cause valvetrain damage.
Page 79: Parking Your Vehicle
Driving WARNING: All vehicles have blind spots. To reduce the risk of severe injury or property damage, never move your vehicle to the side or rear or change lanes without being sure your way is clear on both sides and to your rear. Backing up/Electric back-up alarm WARNING: To reduce the risk of the possibility of personal injury while backing the vehicle, always be sure your vehicle’s...
Page 80: Brakes
Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with an Engine Idle Shutdown system. This system will automatically shut down your engine when it has been idling in P (Park) or N (Neutral) for five minutes (parking brake set) or 15 minutes (parking brake not set).
Page 81 Driving WARNING: If you are driving down a long or steep hill, shift to a lower gear. Do not apply your brakes continuously, as they may overheat and become less effective. If brakes do not grip well • If you have been driving through deep water, gently apply the brakes several times while the vehicle is moving slowly.
Page 82: Parking Brake
Driving Parking brake Apply the parking brake whenever the vehicle is parked. To set the parking brake, pull the handle (1) up until it stops. WARNING: Always set the parking brake fully and make sure that the transmission is securely latched in P (Park). To release the parking brake, pull the handle up slightly, push the button (2) on the end of the handle, then push the handle down to its original position.
Page 83: Abs Warning Lamp
Driving ABS warning lamp The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned on. If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. Even when the ABS is disabled, normal braking is still effective.
Page 84 Driving 1. Apply the parking brake, turn ignition key to LOCK, then remove the key. 2. Remove the three fasteners as shown in the illustration; there is one at the bottom of the gearshift console and one on both sides of the console.
Page 85 Driving 3. Remove the shifter shroud, then depress the override mechanism as shown in the illustration. 4. While depressing the override mechanism, apply the brake pedal and shift to N (Neutral). 5. Start the vehicle. If it is necessary to use the above procedure to move the gearshift lever, it is possible that a fuse has blown or the vehicle’s brakelamps are not operating properly.
Page 86 Driving Understanding the shift positions of the 5–speed automatic transmission This vehicle is equipped with an adaptive Transmission Shift Strategy. Adaptive Shift Strategy offers the optimal transmission operation and shift quality. When the vehicle’s battery has been disconnected for any type of service or repair, the transmission will need to relearn the normal shift strategy parameters, much like having to reset your radio stations when your vehicle battery has been disconnected.
Page 87 Driving • Move the gearshift lever and securely latch it in P (Park) WARNING: Always set the parking brake fully and make sure the gearshift is latched in P (Park). Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward.
Page 88 Driving The TOW HAUL indicator light will illuminate in the instrument cluster. Tow/Haul delays upshifts to reduce frequency of transmission shifting. Tow/Haul also provides engine braking in all forward gears when the transmission is in the D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade.
Page 89 PTO, an internal PTO gear, and calibration for PTO usage. The actual PTO and related equipment is not offered by Ford Motor Company, but is installed by an aftermarket source. The PTO gear in the transmission will drive the aftermarket PTO while driving the vehicle.
Page 90: Vehicle Loading
Driving A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas. REAR AXLE INFORMATION Axle operating temperature normally will not exceed 100°F (38°C). If the operating temperature exceeds 230°F (110°C), the rate of axle...
Page 91 Driving Vehicle Rating Decal. Every vehicle manufactured by Ford Motor Company is supplied with information on the Vehicle Rating Decal, located on either the B-pillar or the driver’s door edge, listing the maximum loading for the vehicle (GVWR), and its axle systems (GAWR) at the tire-to-ground interface.
Page 92 Driving WARNING: Exceeding the vehicle weight rating limits listed on the Vehicle Rating Decal could result in substandard vehicle handling or performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. GCW (Gross Combined Weight) – is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer.
Page 93: Trailer Towing
Driving TRAILER TOWING Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully prior to and after any towing operation. Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle.
Page 94 Driving Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to the axle.
Page 95 Driving Driving while you tow When towing a trailer: • Turn off the speed control. The speed control may shut off automatically when you are towing on long, steep grades. • Consult your local motor vehicle speed regulations for towing a trailer. •...
Page 96: Roadside Emergencies
Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty and is not applicable to vehicles sold in Canada. The service is available: •...
Page 97 Roadside Emergencies Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Power distribution box (PDB) The PDB is located behind the cab on the right-hand frame rail, behind a protective cover.
Page 98: Fuses And Relays
Roadside Emergencies Once the cover has been removed, simply lift the tab on the PDB cover to access the fuses and relays. WARNING: Always disconnect the battery before servicing high current fuses. 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 99 Roadside Emergencies The fuses and relays are coded as follows: Fuse/Relay Fuse Amp Fuse Description Location Rating — Not used 30A* Starter 20A* Park lamps Injector Driver Module (IDM)/Powertrain 50A* Control Module (PCM) 30A* Headlamps 40A* Blower motor 25A* Wipers 30A* Electric brakes 20A*...
Page 100 Roadside Emergencies Fuse/Relay Fuse Amp Fuse Description Location Rating 30A* HVAC pusher fan 20A* Diagnostic connector 40A* Power windows 25A* Body builder prep 20A* A/C clutch 20A* Cluster — Not used 10A** Turn signals — Not used 10A** Cornering lamps Not used Not used 10A**...
Page 101 Roadside Emergencies Fuse/Relay Fuse Amp Fuse Description Location Rating — Not used Micro relay Park lamps — Transmission relay diode — Not used * Cartridge fuse **Mini fuse Relays The relay box is located under the center of the instrument panel. The instrument panel lower trim panel must be removed to access the relays.
Page 102 Roadside Emergencies Remove the two screws on the passenger side bottom of the panel, then the plastic rivets on the top end. Push the panel up slightly to disengage the locking tabs, then pull the panel toward you and off. Reinstall the panel in the reverse order of the removal procedure.
Page 103 Roadside Emergencies The relays are coded as follows: Relay location Description A/C DEMAND Climate control HORN Horn RT FRONT Right front turn signal TURN SIGNAL Turn signals IGN. Ignition PUSHER FAN HVAC pusher fan LEFT FRONT Left front turn signal DOME LAMP Dome lamp RT REAR...
Page 104: Changing Tires
• hold the steering wheel firmly. • slowly move to a safe place on the side of the road. For tire changing instructions refer to the Ford Work Shop Manual. Note: Remember to replace the spare tire when you replace the road tires at the end of their useful life.
Page 105: Connecting The Jumper Cables
Roadside Emergencies 3. Park the vehicles close to one another, making sure they do not touch, so the batteries on the right-hand frame rail behind the cab of your vehicle can be accessed for jump starting. Set the parking brake on both vehicles and stay clear of the engine cooling fan and other moving parts.
Page 106 Roadside Emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 107 Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2.
Page 108 Roadside Emergencies 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 109: Wrecker Towing
Roadside Emergencies WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. The following methods are recommended for towing: •...
Page 110: Emergency Towing
Roadside Emergencies EMERGENCY TOWING In case of a roadside emergency with a disabled vehicle (without access to wheel dollies, car hauling trailer or flatbed transport vehicle) your vehicle (regardless of transmission powertrain configuration) can be flat towed (all wheels on the ground) under the following conditions: •...
Page 111: Customer Assistance
It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However, you may also take your vehicle to another Ford Motor Company or Ford of Canada dealership authorized for warranty repairs.
Page 112: Additional Assistance
Customer Assistance In order to help you service your Ford vehicle, please have the following information available when contacting the Commercial Vehicle Hotline: • Your telephone number (home and business) • The name of the dealer and the city where the dealership is located •...
Page 113: Getting Assistance Outside The U.s. And Canada
In the United States, using leaded fuel may also result in difficulty importing your vehicle back into the U.S. Ford dealerships outside of the US & Canada may be unable to support the LCF due to the specialized training and servicing requirements of these vehicles.
Page 114: Ordering Additional Owner's Literature
(Items in this catalog may be purchased by credit card, check or money order.) Obtaining a French owner’s guide French Owner’s Guides can be obtained from your authorized dealer or by writing to: Ford Motor Company of Canada, Limited Service Publications CHQ202 The Canadian Road P.O. Box 2000 Oakville, ON, Canada...
Page 115: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1–888–327–4236 (TTY: 1–800–424–9153);...
Page 116: Cleaning
Cleaning WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral pH shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is available from your dealer. • Never use strong household detergents or soap, such as dish washing or laundry liquid.
Page 117 Nobel/Sikkens using the seven-digit NAVxxxx paint code. Paint purchased from the Ford (or Ford paint suppliers) service system using the two-digit Ford paint code may not provide an acceptable color match for your vehicle. • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing paint chips.
Page 118 Cleaning PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A). • If tar or grease spots are present, use Motorcraft Bug and Tar Remover (ZC-42).
Page 119 Cleaning INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel, interior trim areas and cluster lens with a clean and damp, white cotton cloth, then with a clean and dry, white cotton cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A) on the instrument panel and interior trim areas.
Page 120 FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
Page 121 Cleaning Motorcraft Leather Care Kit (ZC-11-D) Motorcraft Detail Wash (ZC-3-A) Motorcraft Dusting Cloth Mitt (ZC-47) Motorcraft Dusting Cloth (ZC-24) Motorcraft Engine Shampoo and Degreaser (U.S. only) (ZC-20) Motorcraft One Step Wash and Wax Concentrate (ZC-6-A) Motorcraft Premium Glass Cleaner (Canada only) (CXC-100) Motorcraft Premium Liquid Wax (ZC-53-A) Motorcraft Premium Windshield Washer Concentrate (ZC-32-A) Motorcraft Professional Strength Carpet &...
Page 122: Maintenance And Specifications
Maintenance and Specifications GENERAL SERVICING GUIDELINES AND PRECAUTIONS As with any machine, care should be taken to avoid being injured when performing maintenance, repairs or system checks. Improper or incomplete service could result in the vehicle not working properly which, in turn, may result in personal injury or damage to the vehicle or equipment.
Page 123: Supporting Your Vehicle For Service
Maintenance and Specifications Follow the periodic lubrication procedures and regular inspection intervals as outlined. Have your dealer or service center inspect your vehicle at least once a year. Remember that regular maintenance and replacement of worn components will usually prevent serious problems from developing later.
Page 124 Maintenance and Specifications WARNING: Do not use a jack when working under a vehicle. It may give way, causing the vehicle to fall and result in property damage, personal injury or death. Always use floor stands to support the vehicle. Air conditioning system checks Have your air conditioning system checked each spring.
Page 125 Maintenance and Specifications It is essential that correct toe-in and tire pressure be maintained for optimum tire wear. Rear axle - general inspection Check to make sure that the axle mounting U-bolts, attaching or mounting bolts and nuts are securely tightened. Refer to the U-bolt nut torque chart in this chapter.
Page 126: Fluid Level
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford-Motorcraft products call: 1-800-959-3673. For additional information consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
Page 127: Tilting/Lowering The Cab
Maintenance and Specifications Brake lines, hoses and fittings Inspect these components every 4,000 miles (6,000 km). • Check lines for kinks, dents, corrosion or rupture. • Check hoses for abrasions, kinks, soft spots or rupture, collapse, cracks, twists or loose frame supports. When replacing a hose, be sure there is adequate clearance to the hose to avoid an abrasion to the new hose.
Page 128 Maintenance and Specifications Tilting Remove all loose objects from cab, close doors, and chock wheels. Refer to the accompanying illustration when following these directions: 1. Raise lever A then raise handle B until it comes to a stop. 2. Pull lever C toward you. Tilt the cab while holding grip E. 3.
Page 129: Windshield Washer Fluid
In very cold weather, do not fill the reservoir completely. Only use a washer fluid that meets Ford specification WSB-M8B16–A2. Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 130: Engine Oil
Maintenance and Specifications 1. Pull the wiper arm away from the windshield and lock into the service position. 2. Turn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm.
Page 131 For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford specification WSS-M2C171–E or API service categories CJ-4 or CJ-4/SM.
Page 132 The center section of the API symbol shows the SAE viscosity grade. Use a Ford engine oil filter, part number FL-1995, or equivalent. This filter protects your engine by filtering harmful, abrasive or sludge particles. 2009 Low Cab Forward Truck (lcf)
Page 133: Battery
Maintenance and Specifications BATTERY Your vehicle is equipped with two Motorcraft maintenance-free batteries which are mounted in a covered tray and located on the right frame rail. WARNING: This vehicle is equipped with more than one battery, removal of cable from only one battery does not disconnect the vehicle electrical system.
Page 134: Engine Coolant
Maintenance and Specifications WARNING: Keep batteries out of reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Shield your eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention.
Page 135 Maintenance and Specifications • Enables calibrated gauges to work properly. The engine coolant reservoir is located behind the passenger side of the cab. When the engine is cold, check the level of the engine coolant in the reservoir. The reservoir has two see-through level indicators on it.
Page 136 If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. The cooling system in your vehicle is filled with yellow-colored Motorcraft Premium Gold Engine Coolant meeting Ford Specification WSS-M97B51–A1. Note: Add the coolant type originally equipped in your vehicle.
Page 137 • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled Engine Coolant section). WARNING: To reduce the risk of personal injury, make sure the engine is cool before unscrewing the coolant pressure relief cap.
Page 138 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 139: Draining The Fuel Filter/Water Separator
Maintenance and Specifications • Engine coolant concentrations below 40% will decrease the freeze protection characteristics of the engine coolant and may cause engine damage. • If available, refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate protection at the temperatures in which you drive.
Page 140: Fuel Filter Replacement
Maintenance and Specifications 4. Verify that the drain plug is closed and sealed, then remove the container from under the vehicle. 5. Restart the engine and check the WATER IN FUEL indicator light; it should not be illuminated. If it continues to illuminate, have the fuel system checked and repaired.
Page 141: Fuel Information
Maintenance and Specifications Installation The engine will not run properly if the fuel filter is not installed in housing. 1. Install new fuel filter into the fuel filter housing. 2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter element.
Page 142 If you must replace the fuel filler cap, replace it with a genuine Ford or Motorcraft part. The customer warranty may be void for any damage to the fuel tank or fuel system if a genuine Ford or Motorcraft fuel filler cap is not used.
Page 143 Maintenance and Specifications Refueling WARNING: Fuel vapor burns violently and a fuel fire can cause severe injuries. To help avoid injuries to you and others: • Read and follow all the instructions on the pump island; • Turn off your engine when you are refueling; •...
Page 144: Fuel Quality
Maintenance and Specifications Do not use home heating oil or any diesel fuel not intended for highway use. Red dye is used to identify fuels intended for agricultural and non-highway use. Damage to the fuel injection system, engine and exhaust catalyst can occur if an improper fuel is used.
Page 145 Maintenance and Specifications Many of the world’s automakers approved the World-wide Fuel Charter that recommends diesel fuel specifications to provide improved performance and emission control system protection for your vehicle. Diesel fuel that meet the World-wide Fuel Charter should be used when available.
Page 146: Measuring Techniques
Maintenance and Specifications • Avoid extensive idling. • Do not drive with your foot resting on the brake pedal. Essentials of good fuel economy Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible.
Page 147: Calculating Fuel Economy
Maintenance and Specifications Calculating fuel economy 1. Fill the fuel tank(s) completely and record the initial odometer reading (in miles or kilometers). 2. Each time you fill the tank(s), record the amount of fuel added (in gallons or liters). 3. After at least three to five tank fill-ups, fill the fuel tank(s) and record the current odometer reading.
Page 148: Diesel Particulate Filter (Dpf)
Maintenance and Specifications Conditions • Carrying unnecessary weight may reduce fuel economy. • Fuel economy may decrease with lower temperatures during the first 8–10 miles (12–16 km) of driving. • Flat terrain driving improves fuel economy over hilly roads. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the accelerator.
Page 149 Maintenance and Specifications Diesel Particulate Filter Four–Level Loading Chart Level/Lamp status Filter status Requested action Level 1 Regeneration required. Drive on highway at DPF lamp solid highway speeds OR start “parked Level 2 Nearly full. Engine regeneration” to DPF lamp flashing performance is limited.
Page 150 Maintenance and Specifications Parked regeneration procedure WARNING: When performing the parked regeneration procedure, make certain the vehicle is safely off roadway, and the exhaust system is away from people, or any flammable materials, vapors, or structures. Engine speed may increase during parked regeneration.
Page 151 Maintenance and Specifications Diesel particulate filter maintenance and service The DPF is designed to retain a relatively large amount of residual ash and provide many miles and hours of maintenance-free operation. At some point, generally beyond 150,000 miles (240,000 km) or 5,000 hours of operation (whichever comes first), the DPF will require professional cleaning to remove the accumulated ash The exact number of miles or hours of operation will vary greatly...
Page 152: Noise Emissions - Exterior
Maintenance and Specifications NOISE EMISSIONS – EXTERIOR In order to comply with the federal exterior noise regulations, your vehicle may be equipped with noise emission items. Depending on the vehicle configuration, it may have all or some of the following items: Air Intake System •...
Page 153: Power Steering
Maintenance and Specifications • To avoid abnormal changes in vehicle sound levels, it is necessary for the owner to perform inspections and necessary maintenance at the intervals shown in the scheduled maintenance information. STEERING - GENERAL INSPECTION • Ask your service technician to examine the steering mechanism. Only minor adjustments may be necessary.
Page 154: Power Steering Fluid
Maintenance and Specifications POWER STEERING FLUID Check the power steering fluid level by looking at the see-through plastic reservoir. Make sure that the fluid is within the FULL and ADD range as marked on the reservoir. If the fluid level is below the ADD line, add fluid in small amounts, continuously checking the level until it reaches the proper level.
Page 155: Transmission Fluid
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford-Motorcraft products call: 1-800-959-3673. For additional information consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
Page 156 Maintenance and Specifications 1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating temperature. 2. Park the vehicle on a level surface and engage the parking brake. 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges.
Page 157 Maintenance and Specifications The transmission fluid should be in this range if at normal operating temperature (150°F-170°F [66°C-77°C]). The transmission fluid should be in this range if at ambient temperature (50°F-95°F [10°C-35°C]). High fluid level Fluid levels above the safe range may result in transmission failure.
Page 158 Maintenance and Specifications If necessary, add fluid in ⁄ pint (250 ml) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage.
Page 159: Air Filter(S)
Maintenance and Specifications AIR FILTER REPLACEMENT The air filter should be replaced any time the air filter restriction gauge reads 25 inches (635 mm) or as indicated by the maintenance intervals in the scheduled maintenance information. 1. Remove the cover by releasing the clamp and turning the cover counterclockwise and pulling it off.
Page 160: Catalytic Converter
Maintenance and Specifications Change the air filter when the gauge reads 25 inches (635 mm). After installation of the new filter element, reset the gauge by pressing the reset button on top of the gauge. ENGINE AND SUBSYSTEM MAINTENANCE Note: To prevent damage to the engine control module or any parts of the electrical system, never spray-wash the parts directly.
Page 161: Air Induction System
Maintenance and Specifications Air induction system Once each year, perform a complete inspection of the air induction system. In areas where road salt is used, the inspection consists of disassembling the joints of each aluminum component and inspecting for salt build-up and presence of chlorine that can cause aluminum particles to flake off and enter the engine combustion chambers.
Page 162: Accessory Feed Connections
Maintenance and Specifications ELECTRICAL SYSTEM INSPECTIONS Periodically inspect electrical connectors on the outside of the cab, on the engine and frame for corrosion and tightness. Exposed terminals such as the fuel sender, cranking motor, alternator and feed-through studs should be cleaned and re-coated with a lubricant sealing grease such as Motorcraft XG-3, or equivalent.
Page 163 Maintenance and Specifications U-BOLT NUT TORQUE U-bolt torque Axle type Ft. lb. N•m 260–300 353–407 Spring U-bolt checks Check U-bolt nuts and re-torque every 30,000 miles (48,000 km) after initial 1,000 miles (1,600 km) re-torque. The U-bolt and nut threads and seats should be cleaned and lubricated to ensure peak condition when re-torqued.
Page 164: Wheel Bearings
Maintenance and Specifications 2. Set the parking brake and shift into P (Park) and turn the engine off. 3. Clean any dirt from around the rear axle filler plug. 4. Remove the filler plug and inspect the lubricant level. 5. The lubricant level should be up to the bottom of the filler plug opening.
Page 165 Maintenance and Specifications Installation, tightening and alignment Tighten the lug nuts in the order shown. When installing wheels, be certain that the threads on studs and nuts are clean to permit correct torquing of nuts. The mounting surfaces of rims, wheels, spacer rings and clamps must be free of dirt, rust, lubricants or damage.
Page 166: Wheel Mounting
Maintenance and Specifications Wheel mounting Disc wheel with flange nuts (hub-piloted) Front wheel mounting of flange nut system 1. Flange nut 2. Wheel(s) 3. Brake drum 4. Wheel stud (M14) 5. Wheel hub Rear wheel mounting of flange nut system 1.
Page 167 Maintenance and Specifications tighten the nuts. This will allow uniform seating of the nuts and ensure even face-to-face contact of the wheel and hub. 5. Continue tightening the nuts to the torque specifications in the Wheel Lug Nut Torque chart, later in this chapter, using the same crisscross sequence shown.
Page 168: Wheel Lug Nut Torque
Maintenance and Specifications light coat of chassis grease, never-seize or disc brake corrosion control grease, only to the wheel locator pad. When installing the tire and rim assembly on disc-brake equipped axles, make sure the tire valve stem clears the brake caliper. The use of a tire manufacturer’s stem forming tool is the only acceptable method of obtaining clearance when necessary.
Page 169: Tire Rotation
Maintenance and Specifications Note: Do not change from aluminum wheels to steel wheels or vice-versa without changing the mounting hardware required or, with flange-nut mounting systems, changing the hub and stud assembly. Tire rotation Rotating your tires will help your tires wear more evenly, providing better tire performance and longer tire life.
Page 170: Tire Information
Maintenance and Specifications TIRE INFORMATION Inflation WARNING: Always maintain your tires in good condition. Frequently check and maintain correct inflation pressures as specified by tire manufacturers. Inspect periodically for abnormal wear patterns and repair/replace cut or broken tire casing. Always use experienced, trained personnel with proper equipment and correct procedures to mount or remove tires and wheels.
Page 171: Checking Inflation
Maintenance and Specifications WARNING: Do not mount tube type tires on tubeless wheels or tubeless tires on tube type wheels. To do so could result in tire or wheel failure and cause property damage, personal injury or death. Preserving proper inflation pressure is a very important maintenance practice to insure safe vehicle operation and long life for the tires.
Page 172 Maintenance and Specifications Inspection Check condition of tires for abnormal wear patterns, and proper inflation pressures. Cut or broken tire casing must be repaired or replaced. Tires should be inspected for the following conditions. If any are present, the tire should be removed and repaired, retreaded or scrapped as the condition indicates.
Page 173: Wheel And Tire Balancing
Maintenance and Specifications Rotation: Rotation is always advisable: 1. If front (steering) axle tires become irregularly worn, move to rear position. 2. In a dual assembly, reverse the position of the tires if one tire wears much faster than its mate. 3.
Page 174 Maintenance and Specifications indication that the tire is being used in a slow wearing operation. What happens is that the belt plies are held very rigid and the tread is not allowed to distort as it passes through the contact area. Wear will only occur at the edge of the tread.
Page 175: Tire Inflation Information
Maintenance and Specifications Use of tire chains Refer to chain manufacturer’s recommendation for correct tire chain usage, installation and removal. Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires.
Page 176: Lubrication And Maintenance Intervals
Maintenance and Specifications Stay out of the trajectory (1) as indicated in the illustration. Under some circumstances, the trajectory may deviate from the suspected path. LUBRICATION AND MAINTENANCE INTERVALS New vehicles are lubricated at the factory. After the vehicle is placed in operation, regular lubrication intervals, based on the type of service and road conditions, should be established.
Page 177: Lubricant Specifications
(such as in deep water, mud or unusually dusty conditions), the vehicle may require lubrication after every 24 hours of operation. LUBRICANT SPECIFICATIONS Viscosity / Equivalent Ambient Component Lubricant Ford part temperature / name / number Notes Front axle Front axle wheel EP2 Lithium Note: With Motorcraft...
Page 178 Maintenance and Specifications Viscosity / Equivalent Ambient Component Lubricant Ford part temperature / name / number Notes Steering Power steering MERCON — MERCON fluid Automatic XT-5-QMC Transmission Fluid Steering gear GC/LB NLGI #2 — Motorcraft Ross lithium Premium Long TAS-Output Seal...
Page 179 Maintenance and Specifications Viscosity / Equivalent Ambient Component Lubricant Ford part temperature / name / number Notes Cooling system Engine coolant WSS-M97B51-A1 — Motorcraft Premium Gold Engine Coolant / VC-7-B Windshield washer Washer fluid WSB-M8B16-A2 — Motorcraft Premium Windshield Washer...
Page 180 Maintenance and Specifications Viscosity / Equivalent Ambient Component Lubricant Ford part temperature / name / number Notes Cab components Cab latch, lock GC/LB NLGI #2 — Motorcraft levers and lithium Premium Long pivots, Door complex-based Life Grease / check, hinges,...
Page 181 Maintenance and Specifications Viscosity / Equivalent Ambient Component Lubricant Ford part temperature / name / number Notes Engine oil 4.5L Power Motorcraft SAE SAE 15W–40 XO-15W40-QSD Stroke engine 15W-40 Super above 10°F Duty Motor Oil (–12°C) Motorcraft SAE SAE 10W-30...
Page 182: Refill Capacities
Maintenance and Specifications REFILL CAPACITIES Ford Part Fluid Capacity Name Motorcraft 21.5 quarts Premium Gold (20.3L) Engine coolant Engine Coolant (yellow-colored) Motorcraft SAE Without filter 15W-40 Super change: Duty Motor Oil / 14 quarts Motorcraft SAE (13.0L) Engine oil 10W-30 Super...
Page 183: Vehicle Identification Number (Vin)
The VIN is printed on the Vehicle Rating Decal attached to the vehicle on the edge of the drivers door or B-Pillar. The VIN also serves as the warranty number. If you ever find it necessary to communicate with Ford Motor Company about your vehicle, always include the VIN in your communication.
Page 184: General Maintenance Information
The maintenance or replacement of the emission control devices (or systems) in your new Ford Motor Company vehicle (or engine) may be performed at your expense. These services may be performed by any automotive repair establishment or individual using automotive parts equivalent to those with which your vehicle or engine was originally equipped.
Page 185: Owner Maintenance
Your authorized dealer specializes in knowing all about Ford Motor Company vehicles rather than knowing a little about all makes. There are Ford or Ford of Canada dealer service shops ready to serve you wherever you drive in the U.S. or Canada. They stock Ford and Motorcraft parts, and Ford Chemicals and lubricants.
Page 186: Emissions Control System
Scheduled Maintenance Guide A proper repair begins with a thorough system check. A Factory Authorized Systems Check can ONLY be found at a Ford dealership. In some circumstances, the technician may need to request your authorization to perform additional operations to determine the final diagnosis.
Page 187 Scheduled Maintenance Guide Do NOT use diesel fuel blended with waste oil in engines equipped with a catalytic converter-muffler. Waste lube oil blending in fuel will plug the catalytic converter-muffler, resulting in a significant loss of engine power. Emissions control system(s) laws Federal law prohibits vehicle manufacturers, dealers and other persons engaged in the business of repairing, servicing, selling, leasing or trading motor vehicles, as well as fleet operators from knowingly removing or...
Page 188 Scheduled Maintenance Guide Vehicle System Acts Acoustical Shielding Removal of noise shields, hood blanket, tunnel liner or acoustical absorptive material. Engine Removal or rendering inoperative the engine speed governor so as to allow engine speed to exceed manufacturer specifications. Removal of engine mounted noise shield or oil pan enclosure.
Page 189: Scheduled Maintenance Services
To further help minimize noise emissions degradation throughout the life of the vehicle, Ford Motor Company recommends that this vehicle should be operated in the manner described within the Owner’s Guide.
Page 190 Scheduled Maintenance Guide Maintenance Operation Frequency - Observation Check the operation of the brakes Vehicle handling qualities not up to (1,2) and the steering par. Inspect the vehicle for missing, Excessive noise emanates from damaged, or mislocated noise under the cab or engine shields compartment.
Page 191 Scheduled Maintenance Guide Maintenance Operation Frequency - Observation Drain the fuel filter/water Every oil change or as required separator (HFCM) when WATER IN FUEL light ) in instrument cluster illuminates Check fuel pump pressure Insufficient full-throttle power. Clean radiator cap seal. Clean and When the cap does not hold inspect the cap surface on the pressure.
Page 192 Scheduled Maintenance Guide SCHEDULED MAINTENANCE GUIDE 2009 Low Cab Forward Truck (lcf) Supplement USA (fus)
Page 193 Scheduled Maintenance Guide Daily owner checks Engine Check the air filter restriction gauge Check the engine oil level Inspect the engine coolant level Transmission Visually check the automatic transmission for fluid leakage Steering system Check the power steering pump fluid level and check the system for leaks Check the entire vehicle for evidence of fluid leaks...
Page 194 Use only permanent type coolant that meets Ford specifications WSS-M97B51-A1 or add the coolant type originally equipped in your vehicle. In addition to the items to be performed daily or at each oil change, the services listed in General Maintenance Services need to be completed as specified.
Page 195: Normal Scheduled Maintenance And Log
Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 10,000 miles (16,000 km), 6 months or 400 engine hours whichever occurs first. ❑ Special Operating Conditions: 5,000 miles (8,000 km), 6 months or 200 hours of engine operation, see appropriate sched- ule.
Page 196 Scheduled Maintenance Guide 20,000 miles (32,000 km) ❑ Change engine oil and replace oil filter ❑ Inspect tires for wear and measure tread depth ❑ Inspect air filter restriction gauge, replace filter as required EALER ALIDATION ❑ Replace engine- and frame-mounted fuel filters ❑...
Page 197 Scheduled Maintenance Guide 50,000 miles (80,000 km) ❑ Change engine oil and replace oil filter ❑ EALER ALIDATION Inspect tires for wear and measure tread depth ❑ Inspect air filter restriction gauge, replace filter as required ❑ Inspect brake pads/shoes/rotors/fluid/drums, brakes lines & hoses, and parking brake system ❑...
Page 198 Scheduled Maintenance Guide 80,000 miles (128,000 km) ❑ Change engine oil and replace oil filter ❑ Inspect tires for wear and measure tread depth ❑ Inspect air filter restriction gauge, replace filter as required EALER ALIDATION ❑ Replace engine- and frame-mounted fuel filters ❑...
Page 199 Scheduled Maintenance Guide 100,000 miles (160,000 km) ❑ Change engine oil and replace oil filter ❑ Inspect tires for wear and measure tread depth ❑ Replace engine air filter every five years or 100,000 miles (160,000 km) if not replaced sooner ❑...
Page 200 Scheduled Maintenance Guide 120,000 miles (192,000 km) ❑ Change engine oil and replace oil filter ❑ Inspect tires for wear and measure tread depth ❑ Inspect air filter restriction gauge, replace filter as required ❑ Replace engine- and frame-mounted fuel filters EALER ALIDATION ❑...
Page 201: Special Operating Conditions
Scheduled Maintenance Guide 150,000 miles (240,000 km) ❑ Change engine oil and replace oil filter ❑ Inspect tires for wear and measure tread depth EALER ALIDATION ❑ Inspect air filter restriction gauge, replace filter as required ❑ Inspect brake pads/shoes/rotors/fluid/drums, brakes lines & hoses, and parking brake system ❑...
Page 202 Scheduled Maintenance Guide Sustained driving at or near Gross Vehicle Weight Rating (maximum loaded weight for vehicle operation) Every 5,000 miles (8,000 km) Inspect brake system and tires Every 5,000 miles (8,000 km) or Change engine oil and replace filter 200 hours Every 10,000 miles (16,000 km) or Change engine-mounted fuel filter and chassis-mounted...
Page 203 Scheduled Maintenance Guide Special Operating Conditions Log EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER...
Page 204 Scheduled Maintenance Guide Special Operating Conditions Log EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER...
Page 205 Scheduled Maintenance Guide MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD The charts below will help you calculate your next service interval for your engine coolant change. Your first engine coolant change should occur at six years or 100,000 miles (160,000 km), whichever comes first. After the first coolant change the coolant should be changed every three years or 50,000 miles (80,000 km) whichever comes first.
Page 206 Scheduled Maintenance Guide Current mileage goes here => Dealer Stamp Add 50,000 miles to the current miles + 50,000 Next change due at this mileage => Today’s date goes here => Add 3 years + 00 / 00 / 03 Date of next change =>...
Page 207 Index parking ........82 servicing ........125 shift interlock ......83 ABS (see Brakes) .......82 Bulbs ..........44 Air cleaner filter .......159 Air conditioning ......35 manual heating and air conditioning system ....35 Cell phone use ......6 Air filter restriction gauge ..23 Changing a tire ......104 Anti-lock brake system Child safety seats ......68 (see Brakes) ........82...
Page 208 Index temperature gauge ....23 Emission control system ......5, 152, 186 Customer Assistance ....111 catalytic converter ....160 Getting assistance outside the Engine U.S. and Canada .....111, 113 coolant ........134 Getting the service you idle shutdown ......80 need .........111 lubrication specifications ..177 preparing to start .....76 Ordering additional owner’s refill capacities ......182...
Page 209 Index air filter restriction ....23 engine coolant temperature Keys ..........56 gauge .........23 key in ignition chime ....18 fuel gauge ........23 positions of the ignition ...76 odometer ........23 speedometer ......23 tachometer ........23 trip odometer ......23 Lamps GAWR (Gross Axle Weight bulb replacement Rating) .........90 specifications chart ....44 driving with a heavy load ..90...
Page 210 Index Locks ..........56 Roadside assistance ....96 doors ..........56 Lubricant specifications ...177 Safety Belt Maintenance ..120 Safety belts (see Safety restraints) ......60–61, 63 Mileage, calculating fuel economy ........147 Safety defects, reporting ..115 Mirrors .........52 Safety restraints ....60–61, 63 fold away ........52 cleaning the safety belts ..120 extension assembly ....63 Motorcraft parts ......120...
Page 211 Index Special notice ........5 Specification chart, Vehicle Identification Number lubricants ........177 (VIN) ..........183 Speed control ......52 Vehicle loading ......90 Speedometer .......23 Starting your vehicle ....76 jump starting ......104 Warning chimes ......18 preparing to start your Warning lights (see Lights) ..18 vehicle ........76 Warranty coverage ......5 Steering ........153...

Ford Low Cab Forward Truck 2009 Supplement Manual

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