Page 1
Worldwide Excellence For Over 40 Years Service Manual 80 Series 2011 L793536> L821517> L907804> [Repair and Maintenance] [10/02/2011] Page 1 of 85...
Page 3
FLOOR MODELS AND DEALER STOCK If the dealer sells a treadmill to a customer within one year of its purchase from Landice, the warranty period will be extended to start from the date of sale to the customer. If a home treadmill is over 1 year old when sold to a customer, the treadmill will carry a 5 year parts warranty and there will be NO labor warranty.
Page 4
Worldwide Excellence For Over 40 Years SERVICE CLAIM FORM SA# DEALER INFORMATION: Service Dealer / Dealer Name: Address City State Phone( Contact CUSTOMER INFORMATION Name Address City State Phone( Contact TREADMILL INFORMATION Model Type: Date of Service Frame Serial # Date of Purchase DCP Serial # (if applicable) Out of box problem...
Page 5
PRORATION INFORMATION The pro-rate scale applies to wear items only on commercial treadmills sold prior to 2/14/2014 and within our 5 year warranty period. After that date the policy changed to full coverage of all parts for the first two years and then the following parts would be purchased. Pro-rated items include: o Drive belt o Motor brushes...
Page 6
RECOMMENDED TOOLS FOR SERVICING LANDICE TREADMILL Deep socket set 3/8 drive with ratchet and extension: Must have 3/8, 7/16, 1 /2, 5/16, 9/16 sockets. Combination wrench set: Must have 3/8, 7/16, 1 /2, 5/16, 9/16 #1, 2, and 3 Philips head screwdriver (or electric screwdriver)
ELECTRICAL REQUIREMENTS Landice Treadmills and Ellipticals are rated for 110 or 220 VAC and should be wired to a dedicated circuit. Residential, LTD and Club 110v Electrical Requirements 110 (120) VAC, 60 Hz, 15 AMP Plug – NEMA Style 5-15P Receptacle –...
Page 8
ADDITIONAL ELECTRICAL INFORMATION Arc Fault Circuit Breakers (AFCI) An Arc Fault Circuit Interrupter is a circuit breaker designed to prevent fires by detecting a “false arc” and tripping the power before the arc starts a fire. An AFCI should, but may not always, distinguish a working arc that may occur in household or industrial appliances.
Page 9
TRACKING AND TENSIONING Proper tensioning of the Treadbelt and Drive Belt are necessary to insure smooth operation and long life for your treadmill. As these components may stretch as part of their normal break in period it is one of the few things we ask our customers to do in maintenance of their treadmills.
TREADBELT TENSIONING Treadbelts are tensioned at the factory and normally need no adjustment. To determine if the treadbelt needs to be adjusted perform the following test: 1. Remove motor cover. 2. Set treadmill speed to 2mph. 3. Walk on treadbelt and see if drive roller is turning but belt is not moving. If belt is not moving then tension treadbelt ONLY until belt ceases to slip.
Page 11
STEP 3B: Level out STEP 4: Confirm bubble is in STEP 5: Lock leveling feet between lines on carpenter’s machine. into place. level. If the bubble goes past the Thread the 19mm nut until line to the left (while it touches the bottom of Check the bubble to make standing on machine) then the frame.
Page 12
Drive Roller Alignment The Drive Roller is preset at the factory. However, if the Treadbelt is centered at the Rear Roller but is off center in the front, an adjustment will need to be made. This problem often appears as the belt is running diagonally (closer to one side at the top but farther away at the bottom).
Page 13
1-800-526-3423 COMMERCIAL TREADMILL / RECOMMENDED MAINTENANCE INTRODUCTION Landice Inc. recommends the following maintenance to be performed at the specified intervals. All maintenance should be performed with treadmill off and unplugged unless otherwise indicated. Supplies needed and Maintenance Schedule Weekly Maintenance...
Page 14
McMillan Drive Motor Brush Replacement & Commutator Inspection Instructions. Drive Motor brush inspection and maintenance is important especially for LTD or Commercial Machines. If motor brushes get worn down too low, it is possible it will harm the drive motor as well.
Page 15
COMMUTATOR INSPECTION A normal Commutator surface will be shiny and smooth. The Commutator will collect brush carbon as they wear inside the motor. To clean the Commutator; slide the Commutator cleaning stone or emery cloth thru the brush holder or thru the access cap at the top of the motor by the drive motor wires.
Page 16
80 Series LVS Instructions *** (includes iPod Video Cable Option) *** Use a ½” socket to secure the bracket from the underside of the pod. The hardware is attached to the bracket. 1. Mount the TV to the bracket. The 4 screws are pre attached to the TV.
Page 17
Each motor controller varies slightly (see next page for connection chart). IF YOUR BOARD IS MISSING AUX POWER LUGS – CONTACT LANDICE TO ACQUIRE ADDITIONAL HARNESS. 6. Ground the third wire (green with a ring terminal) to any available grounding screw near the connection.
Page 18
8. If you have an iPod Cable, connect the headphone plug to the available jack on the inside of the pod. 9. If you have an iPod Cable, feed the docking connector through the pod and reinsert the black plastic access cap. 10.
Page 19
12. Turn on the unit and verify everything is working as expected before snapping the upright covers back on. Page 19 of 85...
Page 20
Connection Charts: Find Your Board Page 20 of 85...
Page 21
Commercial Boards Above is 220v ESI MCB Above is 110v Anta MCB Page 21 of 85...
Page 22
Above is a RTM MCB and Reverse Relay Page 22 of 85...
Page 23
80 SERIES CONTROL PANEL & FEATURES Pro Trainer Display is used on all models L770, L780, L870, L880, L970 and L980 Production Date: October 2, 2011 – Serial Number: L7-93536, L8-21517 & L9-07804 Electronic: Upper Display Board.Uses Face plate no Membrane Home setting: 0.5-12 mph and max elevation is 15%...
Page 24
Cardio Display is used on all models L770, L780, L870, L880, L970 and L980 Production Date: October 2, 2011 – Serial Number: L7-93550, L8- 21519 & L9-07814 Electronic: ESI-PWM, SCR I & SCR 2 (110v and 220v), Home setting: 0.5-12 mph and max elevation is 15% Commercial setting: 0.5-11 mph and max elevation is 15% Executive Display is used on all models L770, L780, L870, L880, L970 and L980...
Page 25
Executive ET3 Display is used on models L780, L880, and L980 Production Date: February 25, 2014 – Serial Number: L7-102463, L8- 24195 L9-09021 & DCP-55116 Electronic: Home and LTD PWM, Club SCR I & SCR 2 (110v and 220v), Home setting: 0.5-12 mph and max elevation is 15% Commercial setting: 0.5-11 mph and max elevation is 15% RTM Display is used on L7-RTM, L8-RTM, L7-RTM-REV, L8- RTM-REV, Production Time Frame: October 2, 2011...
Page 26
The Rehabilitation treadmill will run in reverse when Reverse button is pressed and red reverse light is illuminated. Accessing Features on the 80 series Treadmill To access functions, turn treadmill off and press and hold first button listed then press next button listed.
Page 27
Touch Screen Check- Shows if different parts of the Touch Screen are functioning Reprogram” the software with a 2) Grade Up/Home/Start UBS device 3) Settings/Diagnostics Diagnostic test on the different components/functions of the unit Executive Trainer 2 1) MENU/START Diagnostic mode & Open Loop 2) MAIN MENU go to SETUP Configures Metric or English Go to UNITS...
MOTOR COMPONENTS DRIVE MOTOR: Generation Test – all Landice drive motors (110 & 220) are Direct Current (DC). A DC drive motor can produce (generate) a DC voltage when it’s manually rotated. The DC output is linear to the speed the motor is rotated. To perform the “Generation Test” follow these steps: 1.
the BLACK wire in the red meter probe on the elevation harness. Press the elevation UP key and you should get 120/220VAC. If the elevation motor is getting the proper AC voltage in but does not turn, replace it. ELEVATION POTENTIOMETER: Remove the elevation pot from elevation motor but do not disconnect the brown, orange and blue wires.
ON and OFF when you rotate the drive motor flywheel slowly by hand. This indicates the proper operation of the speed sensor. If you do not get this flashing to occur, then check for proper speed sensor alignment (only on Baldor motors). If this does not help, replace the speed sensor.
Page 31
Membrane Button Feedback TESTING MEMBRANES AND FACEPLATES CODE Executive Cardio Pro Sport Rehab LEFT 1 QUICK SPEED QUICK SPEED START START (TOP) LEFT 2 PAUSE PAUSE LEFT 3 DISPLAY DISPLAY REVERSE LEFT 4 START START (ONLY ON (BOTTOM) RTM-REV) RIGHT 1 SPEED UP SPEED UP (TOP)
L-80 BUTTON FEEDBACK Membrane Panel Bypass Test When a treadmill with a membrane experiences a loss in power to the upper display, such as when a customer presses the START button and nothing happens, a possible cause of this is a bad membrane panel.
Page 33
Treadmills with Faceplates (PRO TRAINER, SPORT TRAINER, RTM) Remove the Faceplate from the Upper Display Board. Once you lay the upper board on a towel the START button is already on it. Just press it manually and if it doesn’t turn on the upper board is bad.
Page 34
Heart Rate Receiver / Chest Strap Diagnosis: 1. There should be a constant 4.5Vdc – 5Vdc across the red & black wires on the heart rate receiver harness. If you measure 0Vdc across those two points then the upper board is bad. 2.
Page 35
LED CONFIGURATION: ANTA PWM LOWER BOARD 110VAC LINE VOLTAGE 10VDC per Continuity 1MPH. (3MPH = Check approx. 30VDC) AC VOLTAGE TO THE TREADMILL 15 Amp Slow Blow Fuse – must always have flow of continuity AC PWR LED (green) – The AC (Alternating Current) LED illuminates when AC line voltage is delivered to the treadmill.
Page 36
PWM LED and BELTSW LED must be lit for belt movement. SPEED (yellow) – The SPD LED flashes on and off when the speed sensor is working properly. The sensor is reading from the tachometer wheel which is located in the rear of the drive motor.
Page 37
LED CONFIGURATIONS: GREEN ESI PWM MCB 110/220 VAC 10 volts per 1 LINE Voltage mph. (3 mph = approx. 30 Continuity Check AC VOLTAGE TO THE TREADMILL 15 Amp Slow Blow Fuse – Fuse must always have flow of continuity or be replaced. AC LED (green) –...
Page 38
The sensor is reading from the tachometer wheel which is located in the rear of the drive motor. DN & UP (yellow) – The DN and UP LED’s indicates the elevation DN and UP relays are functioning properly. If the LED’s are on it means the relay has energized and is sending high voltage to the elevation motor.
Page 39
LED CONFIGURATION: RED ANTA BOARD 10 volts per 1 mph. (3 mph = approx. 30 110/220 VAC LINE Voltage Continuity Check AC VOLTAGE TO THE TREADMILL 15 Amp Slow Blow Fuse – The fuse must always have flow of continuity AC LED (green) –...
Page 40
DN & UP (yellow) – The DN and UP LED’s indicates the elevation DN and UP relays are functioning properly. The LED’s on the relay has energized and is sending high voltage to the elevation motor. MALFUNCTION LED’s C.LIM (red) – The C.LIM (Current Limit) should NEVER be on. This diagnostic LED is use to determine the condition of the treadbelt and deck.
Page 41
LED CONFIGURATIONS: ESI SCR II LOWER BOARD 12 -17 VDC TO UPPER BOARD 110: 10 volts per 1 mph. (3 mph = approx. 220: 20 volts per 1 mph (3 mph = approx. 60 v Continuity Check 110/220 VAC LINE Voltage AC VOLTAGE TO THE TREADMILL 15 Amp Slow Blow Fuse –...
Page 42
SPD (yellow) – The SPD LED flashes on and off when the speed sensor is working properly. When running it may look like a constant light but if you move the flywheel slowly when the treadmill is not running (but still plugged in) the light will blink. The sensor is reading the movement of the drive motor and sending the signal to MCB and then back up to the UPDB.
Page 43
Error Codes Definition “SAFETY SHUTDOWN Loss of Speed Signal” or “L5” WITH belt movement This is usually an indication of a speed control malfunction. The upper board is not recognizing a signal pickup from the speed sensor. This could be due to the speed sensor being misaligned, improper connection, or bad speed sensor.
Page 44
Self-diagnostic Error Detections SAFETY KEY: The upper console is not identifying the safety key. This could be the result of the failure in the reed switch, bad connection or short in the safety cable, the magnetic flux guide is not in position, and/or the safety key is missing. DISPLAY MEMORY: Checking for RAM and ROM memory within the programs of the upper board.
Page 45
NOTE: USE THIS FOR DIAGNOSING GREEN & RED PWM BOARDS Upper display lights up but treadbelt doesn’t move: L5 Error 1. Disconnect drive motor wires from PWM board. 2. Enter Open Loop Mode; ET2’s: MENU & START PST4/CT4: ENTER & START PT2/RTM: SPEED + &...
Page 46
NOTE: USE THIS FOR DIAGNOSING GREEN & RED PWM BOARD Upper display lights up; treadbelt moves; speed will not increase; L5 error. Adjust speed sensor by Remove speed sensor cover. Sensor wrapping a tie wrap around the should be tight inside the holding clip. Is sensor.
Page 47
NOTE: USE THIS FOR DIAGNOSING GREEN & RED PWM BOARD Upper display fails to light when START is pressed. 1. Plug a lamp into the wall outlet to confirm it Is the green AC PWR it is live. light on the PWM board 2.
Page 48
NOTE: USE THIS FOR DIAGNOSING THE GREEN & RED PWM BOARD Elevation system not functioning or PO (Pot Out) error code displayed Enter the DIAGNOSTIC MODE. Proceed with re-calibrating Does elevation system work properly? elevation potentiometer. Unplug 6 pin elevation motor connector from PWM. Which button or direction has the problem? DOWN Hold the DOWN button on the Display.
Page 49
Display lights up; treadbelt does not move; L5 error on RED ANTA SCR 1. Red Saftey Lanyard is not in the correct Plug Treadmill into wall outlet and position. press START. Is "SAFE" displayed? 2. Replace display board. 1. Check wiring harness connection between Is red SERIAL lamp on the SCR lit? Upper display and SCR.
Page 50
Display lights up; treadbelt moves; speed does not increase; L5 error on RED ANTA SCR BOARDS. Have treadmill off but leave it Unplug speed sensor from the SCR board. plugged into the wall. Rotate the Check and reseat speed sensor harness flywheel slowly.
Page 52
Upper display fails to light when START is pressed on RED ANTA SCR Plug Treadmill into wall outlet. 1. No power from outlet. 2. Loose wire from line cord to SCR. 3. Blown SLOW-BLOW fuse on SCR. Is green AC LED (D3) P/N MDA-15 (110V) Illuminated on SCR? 4.
Page 53
Elevation system failure; "PO" error RED ANTA SCR Place the treadmill in Diagnostic Mode: Grade pot out of 1. Press Stop button on display. calibration or 2. Enter into diagnostic mode;Press first failed. button and hold, then press second button Recalibrate pot.
Page 54
Display lights up; treadbelt does not move; L5 error on GREEN ESI SCR 1. Check Safety system. If all ok replace display Plug Treadmill into wall outlet and board. press START. Is "SAFE" displayed? 1. Check wiring harness for continuity and tight Is red SERIAL lamp on the SCR lit? connection between Upper display and SCR.
Page 55
Display lights up; treadbelt moves; speed does not increase; L5 error on GREEN ESI SCR Have treadmill off but leave it Unplug speed sensor from the SCR board. plugged into the wall. Rotate the Check and reseat speed sensor harness flywheel slowly.
Page 57
Upper display fails to light when START is pressed GREEN ESI SCR Plug Treadmill into wall outlet. 1. No power from outlet. 2. Loose wire from line cord to SCR. 3. Blown SLOW-BLOW fuse on SCR. Is green AC LED (LED 8) P/N MDA-15 (110V) Illuminated on SCR? 4.
Page 58
Elevation system failure; "PO" error for ESI SCR BOARDS. Place the treadmill in Diagnostic Mode: Grade pot out of 1. Turn OFF the treadmill. calibration or 2. Enter into diagnostic mode; failed. ET-2: MENU & START Recalibrate/ PST-4/CT-4: ENTER & START Replace pot.
Page 59
Press START, Machine reads SAFE. Insert safety key into control Is the safety key inserted into the control panel? panel. Did safe go away? DONE Pull console back and place safety key directly onto the screw that holds the white safety leash cable.
Page 60
Press START, Noise coming from machine without a load Replace Drive Motor. Unplug treadmill from wall. Loosen the nut on the tension screw until drive belt no longer moves front roller. Turn treadmill on, did noise go away? Reconnect the drive belt and tension till Replace Front Roller its tensioned properly.
Page 61
NOISE COMING FROM THE MACHINE WHEN LOADED Place (4) 2X4’s where you have 2 stacked on top of each other and placed at the front and rear of the machine as illustrated in this picture. Walk on the machine, does the noise occur? NO = proceed to Step #2.
Page 62
L-Series Elevation Motor Replacement 1. UNPLUG TREADMILL FROM WALL OUTLET! HIGH VOLTAGE! 2. Removal of Elevation Motor: A. Remove all weight from the elevation assembly by placing something solid under the motor pan to remove ALL weight from the elevation wheels. B.
Page 63
SERVICE TIP: USE 2 PEOPLE TO CALIBRATE THE ELEVATION POT. ONE PERSON TURNS THE POST ON THE POT WHILE THE OTHER LOOKS AT THE DISPLAY AND TELLS THE POT READING. To Enter Diagnostic Mode 70 & 80 series machines: Turn off the treadmill. ET’s – Press MENU & START simultaneously.
Page 64
To calibrate the potentiometer: 1. Visually confirm treadmill is level. (0% grade) 2. Adjust the pot settings as follows: FOR PWM BD’S – Set elevation pot reading to 0.0 FOR SCR BD’S – Set elevation pot reading to 0.2 If the setting is incorrect, follow the steps below. STEP 1: Turn the post of the potentiometer all the way CLOCKWISE.
Page 65
Worldwide Excellence for Over 40 Years MCMILLAN DRIVE MOTOR REMOVAL & INSTALL REMOVAL: 1. Raise Treadmill to highest elevation. 2. UNPLUG TREADMILL 3. Using a 7/16" wrench loosen nut on motor tensioning J-Hook located underneath motor pan. 4. Remove two hitch pins securing motor to motor pan.
Page 66
FRONT ROLLER REPLACEMENT INSTRUCTIONS: TOOL’S REQUIRED: Power drill with #2 Phillips Head Bit. (this is the only way to take out frame rail screws) , 7/16 , ½, 9/16 standard sockets ratchet w/ 2” extension Rubber Mallet TIME REQUIRED: 1 technician = ½ an hour. DISASSEMBLY PROCEDURE 1) Turn treadmill ON and elevate it to highest elevation.
REAR ROLLER REPLACEMENT INSTRUCTIONS TOOL’S REQUIRED: Power drill with #2 Phillips Head Bit. (this is the only way to take out frame rail screws). & 9/16 standard sockets. ratchet with extension TIME REQUIRED: 1 technician = ½ an hour. DISASSEMBLY PROCEDURE: UNPLUG TREADMILL FROM WALL.
Page 68
STEP 5: REMOVING THE REAR ROLLER 1) Remove the rear-take up bolts using your 9/16 socket and ratchet. 2) Grab the roller with your hand, angle it and slide it out from inside the treadbelt. Follow steps 1 thru 5 in reverse to put everything back together.
Page 69
Worldwide Excellence For Over 40 Years L-80 SERIES T-BELT/DECK/IMPACT ABSORBER REMOVAL & REPLACEMENT INSTRUCTIONS. TOOLS REQUIRED: Power drill with #2 Phillips Head Bit. (this is the only way to take out frame rail screws) , 7/16 , ½, 9/16 standard sockets ratchet w/ 2”...
Page 70
STEP 6: REMOVING LEFT & RIGHT FRAME RAIL COVERS 1) Remove all 4 Phillips head screws on each side using your power screw gun and #2 Phillips head bit shown in Figure A. 2) Take your rubber mallet and lightly tap the bottom of the frame rail in an upwards direction shown in Figure B.
Page 71
SERVICE TIP: Have the drive belt wrapped around the drive roller pulley and use that as a handle to remove the front roller. STEP 10: LIFT THE DECK OUT OF TREADMILL FRAME ASSEMBLY 1) Place the handle of your rubber mallet between the deck and frame. This will keep the deck free from the deck posts on one side when working by yourself.
Page 72
STEP 12: DECK REVERSAL NOTE: LANDICE DECKS ARE REVERSIBLE AND ONLY NEED TO BE REVERSED WHEN A NEW T-BELT IS INSTALLED. Belt Guides Pre-drilled holes for belt guide 1) You will need to remove the belt guides from the “old” side and install them on the “new side”.
Page 73
Notice gap in between deck post and deck slat 1) Place all absorbers and load washers at each end of the deck slat (see picture 2) Take your deck post and slide it thru the load washer and impact absorber (see picture F) 3) Tilt the deck post, load washer and impact absorber as shown in picture G.
Page 74
DO NOT OVER TIGHTEN! If you over tighten this belt you risk damaging the drive motor shaft. 3) To determine if the drive belt is tensioned properly Landice recommends: o Tighten the tensioning hook until the hook stops jiggling. o Tighten the tension nut 1 & ½ turns.
Page 75
to cover every part of the running service. The customer can do this after everything is assembled. DO NOT RUN THE MACHINE AT HIGH SPEEDS until deck wax is broken in. Running unit at high speeds may result in circuit breakers tripping, hesitation in speed and wax build up on both rollers.
Page 76
ANTA PWM W/ FAN LOWER BOARD UPGRADE WIRING INSTRUCTIONS USE THESE INSTRUCTIONS WHEN RETROFITTING THE NEW ANTA PWM W/FAN TO AN ORIGINAL ANTA PWM LOWER BOARD WITH RELAY. 1) Remove the original lower board from the treadmill 2) Install the new lower board and wire the new lower board on the treadmill. Connect the Brown wire from the linecord and connect it to the Line terminal.
Page 77
RED SCR Boards Removal Instructions: 1) Unplug the line cord from the wall outlet. 2) Disconnect the elevation harness, speed sensor connections, and main harness & 12 volt connection from the lower board. 3) Remove the LVS brown and blue wires from the terminals VFF and VEE. (This step only applies if the treadmill has an LVS system.) 4) Remove the drive motor black wire from the MTR + terminal and white from the MTR - terminal.
Page 78
ESI PWM LOWER BOARD UPGRADE WIRING INSTRUCTIONS USE THESE INSTRUCTIONS WHEN RETROFITTING THE NEW ESI PWM TO AN ORIGINAL PWM LOWER BOARD WITH RELAY. 1) Remove the original lower board from the treadmill. 2) Align the lower board inside the motor pan locating one of the original mounting holes and mark the second hole.
SPEED CALIBRATION PROCEDURE Enter into Open Loop Speed mode (O.L.S.) by pressing Stop button then pressing and holding the first button listed and simultaneously pressing the second button listed. For example for the Executive Trainer press stop, press and hold Menu then press and hold Start button , count to two and let both buttons go.
Page 80
Stand on the treadbelt to see if there’s any hesitation or speed surge present. If there’s any then adjust the IR Pot counterclockwise on the board until the surging & hesitation subsides. Page 80 of 85...
Page 81
RED SCR Boards Removal Instructions: 1) Unplug the line cord from the wall outlet. 2) Disconnect the elevation harness, speed sensor connections, and main harness & 12 volt connection from the lower board. 3) Remove the LVS brown and blue wires from the terminals VFF and VEE. (This step only applies if the treadmill has an LVS system.) 4) Remove the drive motor black wire from the MTR + terminal and white from the MTR - terminal.
Page 82
AC (green) – The AC (Alternating Current) LED illuminates when AC line voltage is delivered to the treadmill. It then passes through the in-line fuse and lights the AC LED. +12V (green) – As the proper AC voltage is delivered to the treadmill it passes through the in-line fuse and through the full wave bridge rectifier.
Page 83
GREEN SCR Boards Removal Instructions: 1) Unplug the line cord from the wall outlet 2) Disconnect the elevation harness, speed sensor connections, main harness and 12 volt connection from the lower board 3) Remove the LVS brown wire from AUX AC L1 terminal and blue wire from the AUX N L2 terminal (This step only applies if the treadmill has an LVS system.) 4) Remove the green ground wire from GND terminal 5) Remove the drive motor black wire from MTR plus (+) terminal...
Page 84
Tip: Wrap the CAP-, MTR-, and Neutral wire around back of heat sink. This will keep the wires away from the filter choke which helps you align the holes from the lower board to the motor pan LED Lights on Green SCR These two lights should be on if treadmill is plugged in but not turned AC (green) –...
Need help?
Do you have a question about the 80 Series and is the answer not in the manual?
Questions and answers