Canon Finisher-AF1 Service Manual
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Canon Finisher-AF1 Service Manual

Canon Finisher-AF1 Service Manual

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Staple/Booklet
Finisher-AF1
SERVICE
MANUAL
Canon
December 9, 2022
Rev. 2
COPYRIGHT
2022 CANON INC.
CANON Staple/Booklet Finisher-AF1 Rev. 2 PRINTED IN U.S.A.
©

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  • Page 1 Staple/Booklet Finisher-AF1 SERVICE MANUAL Canon December 9, 2022 Rev. 2 COPYRIGHT 2022 CANON INC. CANON Staple/Booklet Finisher-AF1 Rev. 2 PRINTED IN U.S.A. ©...

  • Page 2: Explanation Of Symbols

    When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 3 Introduction Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check a sound. Push the part. Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle.

  • Page 4: Table Of Contents

    Contents Contents Safety Precautions....................1 Points to Note Before Servicing......................2 Points to Note at Cleaning........................2 Notes on Assembly/Disassembly......................2 Notes When Handling a Lithium Battery..................... 3 1. Product Overview.....................4 Product Outline............................5 Product Specifications........................... 5 Names of Parts............................. 9 2. Technology..................... 11 Basic Construction..........................
  • Page 5 Contents Staple Operation..........................50 Paper Folding/Delivery Operations....................... 51 Detecting Jams..........................57 Jam inspection in Finisher........................57 Stitcher area jam detection........................58 3. Periodical Service..................60 User Maintenance..........................61 User Maintenance..........................61 Maintenance and Inspection......................62 Periodically Replaced Parts......................... 62 Durables.............................62 Periodical Servicing..........................64 4.
  • Page 6 Contents Removing the Saddle Delivery Tray Unit..................... 120 Electric Control Assembly....................... 122 Removing the Finisher Controller PCB....................122 Removing the Neat Stack Driver PCB....................122 Removing the Feed Motor Driver PCB....................123 Removing the Saddle Stitcher Controller PCB..................123 Removing the CAN Transceiver PCB....................124 Removing the DC Power Supply PCB (24 V) Unit................125 Removing the DC Power Supply PCB (38 V) Unit................125 Removing the AC Noise Filter PCB.....................126...
  • Page 7 Contents Removing the Rear Alignment Motor....................166 Right Angle Adjustment of Alignment Plate..................167 Removing the Process Upper Guide Unit.................... 168 Removing the Belt Controller Unit.......................171 Removing the Belt Roller........................174 Cleaning the Feed Belt/Belt Roller (dia. 35)..................177 Saddle Stitcher Assembly....................... 179 Removing the Saddle Inner Cover (Upper)..................179 Removing the Saddle Inner Cover (Lower)..................179 Removing the Saddle Inlet Roller Static Eliminator................
  • Page 8 Contents Bufferless Mode..........................254 Adjustment in the Case of Failure in Stacking Performance of Tray ( When Upward Curl/Downward Curl Occurs)..........................255 Adjustment in the Case of Failure in Stacking Performance of Tray (run-on of paper when using thin paper)............................257 Adjustment in the Case of Canceling Limit for Tray Stack..............259 Adjusting Alignment for Saddle Stapling....................261 Auxiliary Adjustment........................265...
  • Page 9 Contents Paper Feed Failure..........................349 When the Inlet Transport Unit jams using paper heavier than 351 g/m ..........349 APPENDICES....................353 Service Tools...........................354 Solvents and Oils..........................355 General Circuit Diagram........................356 General Circuit Diagram (Finisher 1/7)....................356 General Circuit Diagram (Finisher 2/7)....................357 General Circuit Diagram (Finisher 3/7)....................358 General Circuit Diagram (Finisher 4/7)....................

  • Page 10: Safety Precautions

    Safety Precautions Points to Note Before Servicing.... 2 Points to Note at Cleaning....2 Notes on Assembly/Disassembly..2 Notes When Handling a Lithium Battery..........3...

  • Page 11: Points To Note Before Servicing

    Safety Precautions Points to Note Before Servicing • At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug. • Be careful not to be injured by burrs of edges, sharp corners or protrusions. CAUTION: Hazardous area such as corners, edges, springs and other sharp sections may be remaining on products.

  • Page 12: Notes When Handling A Lithium Battery

    Safety Precautions Notes When Handling a Lithium Battery CAUTION: English CAUTION Risk of explosion if battery is replaced by an incorrect type. The following warnings are given to comply with Safety Principles for specific countries. German ACHTUNG Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr. Gebrauchte Batterien gemäß...

  • Page 13: Product Overview

    Product Overview Product Outline........5...

  • Page 14: Product Outline

    1. Product Overview Product Outline Product Specifications ■ Finisher Item Specifications Remarks Paper Size/ Size A3, B4, A4, A4R, B5, B5R, A5, A5R, 13×19, 12×18, 11×17, Weight/Type LGL, LTR, LTRR, EXEC, STMTR, SRA3, 8K, 16K, 16KR, • Supported by serv- Postcard, Reply postcard, 4 on 1 Postcard ice mode Custom size (100 x 148.0 mm to 330.2 x 487.7 mm)
  • Page 15 1. Product Overview Item Specifications Remarks Tray capacity Tray B No Collating Common specification for 64/75/80 g/m • Up to 2,000 sheets • If the High Volume Stack Mode is set to“OFF” A4, B5, LTR, EXEC: Height 285 mm (2,000 sheets for 64 g/m or lighter equivalent) *1...
  • Page 16 1. Product Overview ■ Saddle Stitcher Item Specifications Max. Stapling Capacity/ • Uncoated: (Including cover *) Available Staple Size 2 to 25 sheets (60 to 80 g/m 2 to 15 sheets (81 to 105 g/m 2 to 5 sheets (106 to 209 g/m 2 to 4 sheets (210 to 220 g/m •...
  • Page 17 1. Product Overview ● Saddle Stitcher Stample position Folding position L1±2.0mm L2±2.0mm Stack front edge Paper Size SRA3 100 mm 220 mm 225 mm 88.5 mm 208.5 mm 210 mm 68.5 mm 188.5 mm 182 mm 45 mm 165 mm 148.5 mm 13×19 105 mm...

  • Page 18: Names Of Parts

    1. Product Overview Names of Parts ■ External View Tray B Saddle delivery belt Tray A Upper cover Top delivery outlet Inlet transport unit Bottom delivery outlet Front cover...
  • Page 19 1. Product Overview ■ Cross Section [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [32] [21] [31] [22] [23] [24] [30] [29] [28] [27] [26] [25] Feed belt [17] Assist roller 1 Sheaf eject roller [18] Inlet delivery roller Swing guide [19] Saddle inlet delivery roller...

  • Page 20: Technology

    Technology Basic Construction......12 Electrical Control Unit......13 Stacking Unit........15 Feeding Unit........19 Intermediate Process Tray Assembly ............29 Saddle Stitcher Unit......42 Detecting Jams........57...

  • Page 21: Basic Construction

    2. Technology Basic Construction Overview The machine consists of the following 5 blocks: electrical control block, stacking block, transport block, intermediary tray, and saddle stitcher block. NOTE: The descriptions on the saddle stitcher block apply to the Saddle Finisher-AM2.

  • Page 22: Electrical Control Unit

    2. Technology Electrical Control Unit Overview The electrical control block governs all the control mechanisms of the machine, i.e., stacking block, transport block, intermediary tray block, and saddle stitcher block. The electrical control block consists of 2 entities: finisher controller PCB and saddle stitcher controller PCB. Electrical Stacking block control block...

  • Page 23: Saddle Stitcher Controller Pcb

    2. Technology Saddle Stitcher Controller PCB The saddle stitcher controller PCB drives the machine's various loads (motors, solenoids) in response to the commands from the finisher controller, and indicates the states of sensors and switches to the host machine. Saddle stitcher controller PCB Motor Finisher...

  • Page 24: Stacking Unit

    2. Technology Stacking Unit Overview The stacking block moves up and down the 2 delivery trays according to the instructions from the finisher controller PCB. Finisher controller PCB [10] [11] UN15 Tray A UN16 PS32 UN17 PS34 UN18 Tray B PS33 PS35 Tray B paper detection signal...

  • Page 25: Auxiliary Tray Lift Control

    2. Technology NOTE: Related Error Code • E540 (fault in tray A) While the tray A motor (M22) is rotating, the tray A lift motor rotation detection signal is absent for 250 msec or more. • E542 (fault in tray A) While the tray B motor (M23) is rotating, the tray B lift motor rotation detection signal is absent for 250 msec or more.

  • Page 26: Tray Paper Surface Detection

    2. Technology Finisher controller PCB Tray A Auxiliary tray Tray B Auxiliary tray solenoid drive signal : Auxiliary tray solenoid : Tray lift motor NOTE: A stack with a folded sheet tends to be higher along its lead edge than its trail edge, blocking the discharge slot when it contains multiple folded sheets.
  • Page 27 2. Technology UN15 UN16 UN16 UN17 UN16 UN18 Paper Non-sort delivery roller Tray A Stack delivery roller Tray B Tray descent movement (sample) UN15 : Tray A paper surface sensor (light-emitting) UN17 : Tray B paper surface sensor (light-emitting) UN16 : Tray A paper surface sensor (light-receiving) UN18 : Tray B paper surface sensor (light-receiving)

  • Page 28: Feeding Unit

    2. Technology Feeding Unit Overview The machine's transport block serves to move paper to the stacking block or the saddle stitcher block according to the instructions from the finisher controller PCB. It also is used in conjunction with horizontal registration adjustment and alignment operation. The machine uses 6 sensors to check for jams in the paper path.

  • Page 29: Basic Sequence Of Operations

    2. Technology Finisher controller PCB From inserter To tray A UN13 UN14 UN22 To tray B From host machine To saddle stitcher unit Lower delivery sensor signal Buffer path 1 sensor signal Lower path sensor signal Shift unit trailing edge sensor detection signal Upper delivery sensor signal Inlet sensor signal Buffer path 2 sensor signal...

  • Page 30: Horizontal Registration Detection

    2. Technology From inserter To stacking block From host machine To stacking block To saddle stitcher block Horizontal Registration Detection 1. About 150 msec after the lead edge of paper has moved past the inlet sensor (PS3), the finisher controller PCB causes the horizontal registration detection unit shift motor (M6) to rotate clockwise so that the horizontal registration detection unit HP sensor (PS7) moves to its standby position (paper edge) from home position.

  • Page 31: Side Registration Correction Operation Shift Operation

    2. Technology 2. The finisher controller PCB causes M6 to rotate clockwise so that PS7 moves to horizontal registration detection position (11 mm toward the inside from standby position), during which PS7 detects the edge of paper to be moved. The finisher controller PCB uses the results of the detection to compute the horizontal registration value.
  • Page 32 2. Technology 3. The finisher controller PCB computes the side registration correction value from the side registration detection results. Then, once the trailing edge of the paper clears the inlet feed roller (*1), and based on the computed side registration correction value, the side registration shift motor (M7) will rotate either forwards or in reverse.

  • Page 33: Buffer Operation

    2. Technology 4. Upon job offset selection, the shift roller unit is moved either forwards or in reverse, the same as for side registration shift. (Ref.) This causes the stacking position for each sheaf to change when the paper is output to the delivery tray. NOTE: At this time, the degree of shift is decided after taking the side registration correction value into account.
  • Page 34 2. Technology Finisher controller PCB UN13 UN14 Buffer path : Buffer motor UN13 : Buffer path 1 sensor PCB : Buffer path switching solenoid UN14 : Buffer path 2 sensor PCB The buffer operation takes place as follows when 3 sheets of paper are moved:...
  • Page 35 2. Technology UN13 UN13 UN14 UN14 UN13 UN13 UN14 UN14 UN13 UN13 UN14 UN14 UN13 UN14...

  • Page 36: Switching Over The Paper Path

    2. Technology Switching Over the Paper Path 1. The finisher controller PCB turns off or on the2 flappers (upper delivery flapper, lower delivery flapper) to switch over the destination of paper. From the host machine Lower delivery flapper Paper To tray B To tray A To saddle delivery belt Upper delivery flapper...
  • Page 37 2. Technology Buffer Motor Assist Roller3 Buffer Front Assist Motor Transport Motor Assist Motor Disengagement Disengagement Solenoid 1 Solenoid 2 Assist Roller2 Assist Roller1 Inlet Feed Motor Inlet Roller Disengage Motor...

  • Page 38: Intermediate Process Tray Assembly

    2. Technology Intermediate Process Tray Assembly Overview The intermediary tray block serves to shift or staple a stack of sheets in response to the instructions from the finisher controller PCB, and then sends the result to the stacking block. The paper path is fitted with 2 sensors for detection of a jam. Finisher controller PCB [10] [11]...

  • Page 39: Basic Sequence Of Operations

    2. Technology Finisher controller PCB PS17 Lower delivery sensor signal : Lower delivery sensor Handling tray sensor signal PS17 : Process tray paper Basic Sequence of Operations The intermediary tray block uses the following 4 sequences of operations: 1. Stacking Operation [1] Deposits sheets coming front the transport block in the intermediary tray.

  • Page 40: Stacking Operation

    2. Technology Stacking Operation 1. When the sheet coming from the transport block reaches the front of the lower path sensor PCB (UN22) (after the specified time elapses from the leading edge of paper is detected by the buffer path sensor 2), the paper trailing edge drop motor (M16) starts driving and it lifts the trailing edge drop plate.
  • Page 41 2. Technology 2. The transport belt feeds the paper to the stack delivery roller and the stack delivery roller discharges the paper to the outside of the machine. At the same time, the machine's stack delivery auxiliary mechanism causes the stack delivery tray to move outside the machine to support the paper.
  • Page 42 2. Technology CAUTION: Stack Delivery Auxiliary Function This machine is equipped with the stack delivery auxiliary mechanism as a means of preventing misalignment of extra- length paper. Misalignment occurs when the trail edge of paper hangs down on its own weight at the stack delivery operation. The paper is then pulled back in the direction of the arrow, causing its lead edge to move away from the stopper.
  • Page 43 2. Technology 3. Stack delivery roller rotates in the direction of the arrow and the paper is pushed to the operation stopper. At this time, belt change lever shifts in the direction of the arrow to avoid the contact with the paper. Also the position of the operation stopper is adjusted to front/rear depending on the paper size.
  • Page 44 2. Technology 4. When the trailing edge of the paper reaches the operation stopper, the stack delivery roller(*1) and the paddle(*2) stop rotating and the swing guide(*1) is lifted. *1; At the first stack operation only *2; At the second stack operation or later Paper Operation stopper Stack delivery roller...

  • Page 45: Shift Operation

    2. Technology Shift Operation 1. When the stack operation is complete, the alignment plate operates as a shift function. This moves the paper stack to the front or rear. This function is for the operation of tray B only. Tray A executes the alignment operation inside the feed assembly. Alignment plate Swing guide Paper stack...

  • Page 46: Stapling Operation

    2. Technology Stapling Operation 1. At the end of alignment operation, the machine moves down the swing guide and performs stapling. At this time, if the process stopper position is overlapping that staple position, the process stopper is moved away. Swing guide Stapler Stapled stack of sheets...

  • Page 47: Delivery Operation

    2. Technology 2. As needed, the staple unit is moved to empty itself of the waste staples in the waste staple case. CAUTION: The waste staple in the waste staple case is detected by the sensor. When the waste staple in the case reaches the specified amount (after approx.

  • Page 48: Neat Alignment Operation

    2. Technology Swing guide Cam contact block Angle switch cam Stack delivery upper roller Process tray unit Stack delivery lower roller When the delivery angle adjustment motor (M28) starts driving, the cam on the shaft rotates and the swing guide is pushed, and then the stack delivery upper roller moves to the downstream together with the swing guide.
  • Page 49 2. Technology The Alignment Plate (arm) is lifted and lowered by the drive of the Upper Neat Alignment Plate Lifting Motor. ■ Upper Return Roller Operation This is a mechanism that aligns the feed direction of paper on the Tray A. The Return Roller is lifted and lowered by the drive of the Upper Neat Return Roller Lifting Motor.
  • Page 50 2. Technology The Front and Rear Alignment Plates (arms) are moved by the drive of the Front and Rear Alignment Motors, respectively. ■ Lower Return Roller Operation This is a mechanism that aligns the feed direction of paper on the Tray B. The Return Roller is lifted and lowered by the drive of the Upper Neat Return Roller Lifting Motor.

  • Page 51: Saddle Stitcher Unit

    2. Technology Saddle Stitcher Unit Overview The saddle stitcher block serves to staple a stack of sheets according to the instructions from the saddle stitcher controller PCB, and moves the stack to the saddle delivery belt. The paper path is fitted with 6 sensors to check for a jam. CL101 M107 M104...

  • Page 52: Basic Sequence Of Operations

    2. Technology PS101 PS108 PS103 PS109 PS110 PS101 Saddle Inlet Sensor PS109 Saddle Press Front Sensor PS103 Saddle Vertical Path Sensor PS110 Saddle Press HP Sensor PS108 Saddle Paper Push-On Plate HP Sensor Saddle Stitcher Sensor Basic Sequence of Operations The saddle stitcher block uses the following sequence of operations: 1.
  • Page 53 2. Technology...

  • Page 54: Paper Feed Operation

    2. Technology Paper Feed Operation 1. The saddle leading edge stopper and saddle trailing edge stay move into position based on the paper size. Also, the saddle roller guide rises. (In case of thin paper (under 64g/m2), roller guide movement control is performed.) Saddle trailing edge stay Saddle roller guide Saddle leading edge stopper...
  • Page 55 2. Technology 3. Once the saddle inlet sensor (PS101) detects the paper, the saddle alignment roller rotates and drives the saddle pull roller disengage motor and the saddle alignment roller disengage solenoid so that the paper is transported by the pull roller and alignment roller till it reaches the process stopper.
  • Page 56 2. Technology Gear Slide rack Shutter shift block Shutter shift mount Roller guide Saddle process tray Clearance [A] between the roller guide and the saddle process tray changes in accordance with the position of shutter shift block (hereinafter called as shift block). The roller guide motor (M104) lifts the shift block.

  • Page 57: Alignment Operation

    2. Technology Alignment Operation 1. The machine opens the trailing edge retainer and disengages the alignment roller and lead-in roller. It then narrower the alignment guide in accordance with the paper size to align the paper stack. Pull roller Tapping plate Alignment roller Trailing edge stay Alignment guide...
  • Page 58 2. Technology 3. The machine disengages the alignment roller and the trailing edge retainer holds the trailing edge of paper. Pull roller Tapping plate Alignment roller Trailing edge stay Alignment guide Paper Leading edge stopper 4. There is one sticker unit at the front and the rear of the machine respectively. When the alignment operation is complete and the trailing edge retainer is released, the stitcher unit starts the stitching operation on the paper.

  • Page 59: Staple Operation

    2. Technology Staple Operation 1. There is one sticker unit at the front and the rear of the machine respectively. When the alignment operation is complete and the trailing edge retainer is released, the stitcher unit starts the stitching operation on the paper. Stitcher unit Staples Paper...

  • Page 60: Paper Folding/Delivery Operations

    2. Technology Paper Folding/Delivery Operations 1. The saddle roller guide [1] is lowered and then the leading edge gripper solenoid (SL105) comes ON and the paper [3] is gripped by the gripper [2]. Saddle roller guide Paper Gripper...
  • Page 61 2. Technology 2. With the sheaf [2] held in place by the gripper [1] the paper positioning plate [3] lowers, moving the sheaf in the direction of the arrow. Thus, the stitching position [4] and the folding position [5] are aligned. Gripper Stitching position Paper sheaf...
  • Page 62 2. Technology 3. After the paper folding roller begins to rotate in the direction of the arrow, the paper guide plate moves in the direction of the arrow. This starts the paper folding operation. Then, the paper stay plate is returned to its original position and stops. Paper sheaf Paper fold roller Paper guide plate...
  • Page 63 2. Technology 4. The sheaf transport roller [2] and pre-press roller [3] begin to rotate forwards, transporting the paper sheaf [1] to the press unit [4]. When the trailing edge of paper passed the saddle folder roller [5], this machine drives the cam by the saddle folding roller disengagement clutch (CL101), and disengages the saddle folder roller.
  • Page 64 2. Technology 5. When the sheaf [2] reaches the Press Unit [4], the Sheaf Transport Roller [1] and Pre-press Roller [3] stop rotating. The Saddle clamp [5] descends to press the paper. Then, the Press Unit [4] moves in the direction of the arrow. At this time, the Press Pressure Rollers and the Side Press Roller within the Press Unit [4] begin to rotate and apply pressure onto the sheaf from three directions.
  • Page 65 2. Technology 6. After the Press Unit [3] has moved in the direction of the arrow (to the home position), the Saddle clamp [4] ascends, and the Pre-press Roller [2] begins to rotate once more. This action delivers the sheaf [1] to the Saddle Delivery Belt. Paper sheaf Press unit Pre-press roller...

  • Page 66: Detecting Jams

    2. Technology Detecting Jams Jam inspection in Finisher To detect whether there is paper or not, or whether the paper can properly be fed or not, the followings are the detection sensor for paper. • Inlet Sensor (PS3) • Shift Unit Trailing Edge Sensor (PS4) •...

  • Page 67: Stitcher Area Jam Detection

    2. Technology Jam type Sensor Jam description Buffer Path 2 Sensor Stationary UN14 The paper doesn't come out from Buffer Path 2 Sensor (UN14) within the specified time (distance) after Shift Unit Sensor (PS4) detects the paper and do the feeding. Upper Delivery Sensor Delay Upper Delivery Sensor (PS5) doesn't detect the paper within the specified time (dis- tance) after Buffer Path Sensor (UN14) detects the paper and do the feeding.
  • Page 68 2. Technology PS101 PS109 PS108 PS103 Whether jam is occurred or not, determined by whether there is paper or not in the sensor area by the time of timing check that memorized in advance by Finisher Controller PCB. When Finisher Controller PCB detected jam, it will break feeding/delivery movement. And at the same time inform the connection machines about the jam occurrence.

  • Page 69: Periodical Service

    Periodical Service User Maintenance....... 61 Maintenance and Inspection....62...

  • Page 70: User Maintenance

    3. Periodical Service User Maintenance User Maintenance ■ User Maintenance Items (finisher) Item Timing Staple cartridge (replacement) When prompted (in host machine control panel) Waste staple (disposal) When prompted (in host machine control panel) ■ User Maintenance Item (saddle) Item Timing Staple cartridge (replacement) When prompted (in host machine control panel)

  • Page 71: Maintenance And Inspection

    3. Periodical Service Maintenance and Inspection Periodically Replaced Parts ■ Periodically Replaced Parts (Finisher) The finisher does not have a part that requires periodical replacement. ■ Periodically Replaced Parts (Saddle) The saddle finisher does not have a part that requires periodical replacement. Durables ■...
  • Page 72 3. Periodical Service Parts Name Parts Num- Q'ty Interval Counter Reference FIN-CMN1 Inlet Delivery Roller FC0-2126 12,000,00 “Removing the Inlet Delivery Roller” on page 0 pages 20 Assist Roller 1 FC0-2124 12,000,00 “Removing the Assist Roller 1” on page 115 0 pages 21 Inlet Roller Disengage- FM1-K509...

  • Page 73: Periodical Servicing

    3. Periodical Service Periodical Servicing ■ Periodical Servicing (Finisher) Parts Description Interval Remarks name Sensors Cleaning of sensors (PS17/UN15/ Minimum maintenance interval of the host ma- Clean with a blower brush. UN16/UN17/UN18) chine Belt Cleaning of Feed Belt/Belt Roller Minimum maintenance interval of the host ma- Clean with alcohol and lint- (φ35) chine...
  • Page 74 3. Periodical Service b. Cleaning Procedure of the Sensors (UN15/UN16/UN17/UN18) 1. Clean the sensors with a blower brush from 8 holes [1] of the cover. NOTE: If the hole of the cover is covered, put the screwdriver [2] into the hole [1] on the lower surface of the tray and slide it toward [A] direction to release, and then move down tray A/B in [B] direction.
  • Page 75 3. Periodical Service Parts name Feed Belt Belt Roller (φ 35) Lower Delivery Upper Roller ■ Periodical Servicing (Saddle) Parts name Description Remarks Sensors Cleaning Minimum maintenance interval of the host machine...

  • Page 76: Parts Replacement And Cleaning

    Parts Replacement and Cleaning List of Parts......... 68 Removing from the connection equipment........97 External/Internal Covers......99 Consumable Parts......102 Electric Control Assembly....122 Stacking Assembly......127 Feed Assembly......... 137 Intermediate Process Tray Assembly ............150 Saddle Stitcher Assembly....179...

  • Page 77: List Of Parts

    4. Parts Replacement and Cleaning List of Parts List of External/Internal Covers ■ Plain model Name Remarks Reference Front Cover Rear Upper Cover (Right) “Removing the Rear Upper Cover (Right)” on page Rear Upper Cover (Left) “Removing the Rear Upper Cover (Left)” on page Rear Cover “Removing the Rear Cover”...
  • Page 78 4. Parts Replacement and Cleaning ■ Model with Saddle Unit [10] Name Remarks Reference Front Cover Rear Upper Cover (Right) “Removing the Rear Upper Cover (Right)” on page Rear Upper Cover (Left) “Removing the Rear Upper Cover (Left)” on page 100 Rear Cover “Removing the Rear Cover”...

  • Page 79: List Of Main Unit

    4. Parts Replacement and Cleaning List of Main Unit ■ Stacking Assembly ● Plain model Name Remarks Reference Adjustment during parts replacement Tray A Unit “Removing the Tray A Unit” on page “Adjusting Position of Tray A, B” on page 268 Tray B Unit “Removing the Tray B Unit”...
  • Page 80 4. Parts Replacement and Cleaning ● Model with Saddle Unit Name Remarks Reference Adjustment during parts replacement Tray A Unit “Removing the Tray A Unit” on page “Adjusting Position of Tray A, B” on page 268 Tray B Unit “Removing the Tray B Unit” on page “Adjusting Position of Tray A, B”...
  • Page 81 4. Parts Replacement and Cleaning ■ Feed Assembly Name Remarks Reference Upper Feed Unit “Removing the Upper Feed Unit” on page 137 Side Registration Sensor Unit “Removing the Side Registration Sensor Unit” on page 143 Side Registration Shift Unit “Removing the Side Registration Shift Unit” on page Puncher Unit “Removing the Puncher Unit”...
  • Page 82 4. Parts Replacement and Cleaning ■ Intermediate Process Tray Assembly Name Remarks Reference Adjustment during parts replace- ment Neat Stack Unit (Upper) “Removing the Neat Stack Unit (Up- “Removing the Neat Stack Unit (Up- per)” on page 152 per)” on page 152 Neat Stack Unit (Lower) “Removing the Neat Stack Unit (Low- “Adjusting the Alignment Position of the...
  • Page 83 4. Parts Replacement and Cleaning ■ Saddle Stitcher Assembly [10] Name Reference Adjustment during parts replace- marks ment Saddle Unit “Removing the Saddle Unit” on page 191 Saddle Stapler “Removing the Saddle Stapler” on page “Adjusting Alignment for Saddle Sta- pling”...

  • Page 84: List Of Consumable Parts Locations

    4. Parts Replacement and Cleaning List of consumable parts locations ■ Finisher Assembly Name Q'ty Reference Adjustment during parts replace- ment Stapler “Removing the Stapler” on page 154 “Adjusting Position of Stapler” on page Feed Belt “Removing the Feed Belt” on page 162 “Adjusting Position of Feed Belt”...
  • Page 85 4. Parts Replacement and Cleaning ■ Saddle Stitcher Assembly Name Q'ty Reference Adjustment during parts replace- ment Saddle Alignment Roller “Removing the Saddle Alignment Motor” on page 203 Saddle Disengagement Roller “Removing the Disengagement Roller” on page 181 Saddle Inlet Static Eliminator “Removing the Saddle Inlet Static Elimina- tor”...
  • Page 86 4. Parts Replacement and Cleaning ■ Rollers Parts Name Parts Number Q'ty Interval Counter Reference [1] Buffer Pre-Feed Roller FC0-2121 12,000,000 pa- FIN-CMN1 “Removing the Upper Feed Unit” on page 137 [2] Buffer Roller 1 (Right) FL3-5493 12,000,000 pa- “Removing the Buffer Roller 1 (Right/ Left)”...
  • Page 87 4. Parts Replacement and Cleaning ■ Motors Parts Name Parts Number Q'ty Interval Counter Reference [1] Inlet Roller Disengagement FM1-K509 12,000,000 pa- FIN-CMN1 “Removing the Inlet Roller Disengage Motor Unit Motor” on page 116 [2] Inlet Feed Motor FK2-1704 24,000,000 pa- FIN-CMN2 “Removing the Inlet Feed Motor”...
  • Page 88 4. Parts Replacement and Cleaning ■ Solenoids Parts Name Parts Number Q'ty Interval Counter Reference [1] Buffer Path Switch Solenoid FM2-4289 2,500,000 pa- FIN-SL1 “Removing the Buffer Path Switch Sole- (SL1) noid” on page 104 [2] Upper Path Switch Solenoid FM1-D794 2,500,000 pa- FIN-SL2...
  • Page 89 4. Parts Replacement and Cleaning ■ Upper Feed Unit /Neat Stack Unit (Upper) Parts Name Parts Number Q'ty Interval Counter Reference [1] Upper Feed Unit FM1-K515 12,000,000 pa- FIN-CMN1 “Removing the Upper Feed Unit” on page 137 [2] Neat Stack Unit (Upper) FM1-K155 12,000,000 pa- FIN-UP1...
  • Page 90 4. Parts Replacement and Cleaning ■ Process Tray Unit Parts Name Parts Number Q'ty Interval Counter Reference [1] Process Tray Unit FM0-1043 12,000,000 pa- FIN-PRC1 “Removing the Process Tray Unit” on page 156...
  • Page 91 4. Parts Replacement and Cleaning ■ Stapler Stay Unit Parts Name Parts Number Q'ty Interval Counter Reference [1] Stapler Stay Unit FM3-5180 1,000,000 times FIN-STSY “Removing the Stapler Stay Unit” on page 102...
  • Page 92 4. Parts Replacement and Cleaning ■ Saddle Unit Parts Name Parts Number Q'ty Interval Counter Reference [1] Saddle Unit FM4-7592 12,000,000 pa- FIN-SDL1 “Removing the Saddle Unit” on page...
  • Page 93 4. Parts Replacement and Cleaning ■ Saddle Delivery Tray Unit Parts Name Parts Number Q'ty Interval Counter Reference [1] Saddle Delivery Tray Unit FM2-4643 12,000,000 pa- FIN-SDL1 “Removing the Saddle Delivery Tray Unit” on page 120...
  • Page 94 4. Parts Replacement and Cleaning ■ Others Parts Name Parts Number Q'ty Interval Counter Reference [1] Static Eliminator (Buffer FC8-1584 12,000,000 pa- FIN-CMN1 “Removing the Static Eliminator (Buffer Pass) Pass)” on page 117 [2] Side Registration Shift Unit FM4-7564 12,000,000 pa- “Removing the Side Registration Shift Unit”...

  • Page 95: Sensors

    4. Parts Replacement and Cleaning Sensors ■ Saddle Unit PS125 PS123 PS118 PS101 PS121 PS122 PS110 PS119 PS109 PS108 PS115 PS103 PS124 PS107 PS116 PS105 PS106 PS113 PS114 PS112 PS117 PS111 Notation Name PS101 Saddle Inlet Sensor PS103 Saddle Vertical Path Sensor PS105 Saddle Lead Edge Stopper HP Sensor PS106...
  • Page 96 4. Parts Replacement and Cleaning ■ Finisher Unit PS203 PS204 PS32 PS34 PS209 PS50 PS202 PS47 PS49 PS46 PS33 PS35 PS53 PS48 PS52 PS51 PS24 PS26 PS201 PS25 PS43 PS29 PS31 PS30 PS206 PS207 PS28 PS27 PS44 PS21 PS42 PS208 PS45 PS12 PS205...
  • Page 97 4. Parts Replacement and Cleaning Notation Name PS24 Paper trailing edge drop guide HP sensor PS25 Feed belt HP sensor PS26 Upper guide HP sensor PS27 Staple HP sensor PS28 Staple position sensor 1 PS29 Staple position sensor 2 PS30 Staple position sensor 3 PS31 Staple position sensor 4...

  • Page 98: Motors

    4. Parts Replacement and Cleaning Motors ■ Saddle Unit M109 M115 M113 M101 M111 M114 M110 M103 M102 M108 M104 M112 M106 M105 M107 Notation Name M101 Saddle Feed Motor M102 Saddle Alignment Guide Motor M103 Saddle Lead Edge Stopper Motor M104 Saddle Roller Guide Motor M105...
  • Page 99 4. Parts Replacement and Cleaning ■ Finisher Unit M204 M203 M209 M202 M201 M206 M207 M208 M205 Notation Name Inlet Feed Motor Shift Feed Motor Buffer Front Feed Motor Buffer Motor Delivery Motor Horizontal Registration Detection Unit Move Motor Horizontal Registration Shift Motor Feed Roller Disengage Motor Front Alignment Motor Rear Alignment Motor...

  • Page 100: Solenoids

    4. Parts Replacement and Cleaning Notation Name Stack Delivery Motor Upper Guide Motor Staple Move Motor Tray A Lift Motor Tray B Lift Motor Staple Motor Processing Feed Motor Inlet Roller Disengage Motor Delivery Angle Adjustment Motor M201 Stack Retainer Motor M202 Upper Neat Stack Unit Front Alignment Moter M203...
  • Page 101 4. Parts Replacement and Cleaning ■ Finisher Unit SL11 SL10 Notation Name Buffer Path Switch Solenoid Upper Path Switch Solenoid Saddle Path Switch Solenoid SL10 Assist Roller Disengagement Solenoid 1 SL11 Assist Roller Disengagement Solenoid 2...

  • Page 102: Pcbs

    4. Parts Replacement and Cleaning PCBs ■ Saddle Unit UN101 UN125 Notation Name UN101 Saddle Sticher Controller PCB UN125 Saddle Sticher Jam LED PCB...
  • Page 103 4. Parts Replacement and Cleaning ■ Finisher Unit UN10 UN11 UN201 UN15 UN14 UN16 UN13 UN25 UN24 UN17 UN22 UN18 UN32 UN12 Notation Name DC Power PCB (24V) DC Power PCB (38V) Finisher Controller PCB Feed Motor Driver PCB Staple Driver PCB Relay PCB Optional Switch PCB UN10...

  • Page 104: Switchs

    4. Parts Replacement and Cleaning Notation Name UN201 Neat Driver PCB Switchs ■ Finisher Unit MSW7 MSW1 Notation Name MSW1 Front Door Switch MSW7 Swing Guide Safety Switch...

  • Page 105: Fans

    4. Parts Replacement and Cleaning Fans ■ Finisher Unit Notation Name Power Cooling Fan 1 Feeder Cooling Fan 1 Feeder Cooling Fan 2 Power Cooling Fan 2 Upper Delivery Fan Lower Delivery Fan...

  • Page 106: Removing From The Connection Equipment

    4. Parts Replacement and Cleaning 3. Remove the Small Cover [1]. Removing from the • 1 Screw [2] connection equipment • 2 Hooks [3] Removing from the Host Machine ■ Procedure CAUTION: Be sure to check that the power of the host machine and this equipment is OFF and the power plug is disconnected from the outlet.
  • Page 107 4. Parts Replacement and Cleaning 5. Open the Front Cover [1] of the Finisher and remove the screw [3] of the Latch Base (Front) [2]. NOTE: After disengagement, return the hinge of the Latch Base (Front) [2] to the original position and secure it with the removed screw [3].

  • Page 108: External/Internal Covers

    4. Parts Replacement and Cleaning 4. Disconnect the Shunt Cable [1]. External/Internal Covers • 1 Screw [2] Removing the Rear Cover ■ Procedure NOTE: When the cables on the rear side of the host machine are connected when removing the Rear Cover, be sure to do so by referring to steps 1 through 4.

  • Page 109: Removing The Rear Upper Cover (Right)

    4. Parts Replacement and Cleaning Removing the Rear Upper Removing the Inner Cover Cover (Right) (Upper) ■ Procedure ■ Preparation 1. Remove the Rear Upper Cover (Right) [1]. 1. Open the Front Cover. • 2 Screws [2] ■ Procedure • 2 Protrusions [3] 1.

  • Page 110: Removing The Inner Cover (Lower)

    4. Parts Replacement and Cleaning 2. Open the Upper Cover [1], and remove the Inner Cover (Upper) [2]. • 4 Screws [3] Removing the Inner Cover (Lower) ■ Preparation 1. Open the Front Cover. ■ Procedure 1. Remove the Inner Cover (Lower) [1]. •...

  • Page 111: Consumable Parts

    4. Parts Replacement and Cleaning Consumable Parts Removing the Stapler Stay Unit ■ Procedure 1. Remove the Inner Cover (Upper).“Removing the Inner Cover (Upper)” on page 100 2. Remove the Inner Cover (Lower). “Removing the Inner Cover (Lower)” on page 101 3.
  • Page 112 4. Parts Replacement and Cleaning CAUTION: Be sure to check the positioning index before removing 3. Remove the Plate [1]. the Staple Stay Unit. • 4 Screws [2] 4. Remove the Motor [1]. • 4 Screws [2] • 1 Belt [3]...

  • Page 113: Removing The Buffer Path Switch Solenoid

    4. Parts Replacement and Cleaning 5. Remove the Staple Stay Unit [1]. ■ Procedure • 1 Connector [2] • 6 Screws [3] 1. Remove the Buffer Path Switch Solenoid [1]. • 1 Connector [2] • 1 Wire Saddle [3] • 1 Screw [4] •...

  • Page 114: Removing The Saddle Path Switch Solenoid

    4. Parts Replacement and Cleaning Removing the Assist Roller Removing the Saddle Path Disengagement Solenoid 1 Switch Solenoid ■ Preparations ■ Preparations 1. Open the Front Cover. 1. Remove the Rear Cover.“Removing the Rear Cover” on page 99 2. Remove the Inner Cover (Upper). “Removing the Inner Cover (Upper)”...

  • Page 115: Removing The Buffer Pre-Feed Roller

    4. Parts Replacement and Cleaning • 2 Screws [6] 2. Remove the Guide [1] Removing the Buffer Pre-Feed • 6 Screws [2] • 2 Connectors [3] Roller ■ Preparations 1. Open the Front Cover. 2. Remove the Inner Cover (Upper). “Removing the Inner Cover (Upper)”...

  • Page 116: Removing The Buffer Roller 1 (Right/Left)

    4. Parts Replacement and Cleaning CAUTION: Do not drop/loose the parallel pin. 4. Remove the 2 Bearings [4]. • 2 E-rings [2] 2. Remove the Guide [1]. • 6 Screws [2] • 2 Connectors [3] 5. Remove the Buffer Pre-Feed Roller [1]. Removing the Buffer Roller 1 (Right/Left) ■...
  • Page 117 4. Parts Replacement and Cleaning 6. Remove the Buffer Front Feed Motor.“Removing the CAUTION: Buffer Front Feed Motor” on page 140 When it is difficult to remove the guide by the screw of the frame, loosen the screw. ■ Procedure 1.

  • Page 118: Removing The Buffer Roller 2 (Right/Left)

    4. Parts Replacement and Cleaning Removing the Buffer Roller 2 (Right/Left) ■ Preparations 1. Open the Front Cover. 2. Remove the Inner Cover (Upper).“Removing the Inner Cover (Upper)” on page 100 3. Remove the Rear Upper Cover (Right).“Removing the Rear Upper Cover (Right)” on page 100 4.
  • Page 119 4. Parts Replacement and Cleaning 6. Remove the Buffer Roller 2 (Left) [1]. 7. Remove the Buffer Path 2 Sensor PCB [1]. • 1 Screw [2] 4. Remove the Collar [1]. • 1 Spring [2] • 1 E-ring [3] 5. Remove the Bearing [4]. •...

  • Page 120: Removing The Buffer Roller 3 (Right/Left)

    4. Parts Replacement and Cleaning 2. Disconnect the 8 connectors [1]. • 1 Reuse Band [2] Removing the Buffer Roller 3 (Right/Left) 3. Remove the Harness Guide [1]. ■ Preparations • 2 Screws [2] 1. Open the Front Cover. 2. Remove the Inner Cover (Upper).“Removing the Inner Cover (Upper)”...
  • Page 121 4. Parts Replacement and Cleaning 5. Disconnect the 13 connectors [1]. • 8 Wire Saddles [3] 6. Remove the Feed Motor Driver PCB Assembly [1]. • 4 Screws [2]...
  • Page 122 4. Parts Replacement and Cleaning 7. Remove the Belt [1]. 8. Remove the Pulley [1]. • 2 E-ring [2] 9. Remove the Collar [3]. • 1 Spring [4] 12. Remove the Buffer Roller 3 (Left) [1]. • 1 E-ring [5] 13.

  • Page 123: Removing The Inlet Delivery Roller

    4. Parts Replacement and Cleaning Removing the Inlet Delivery Roller ■ Preparations 1. Open the Front Cover. 2. Remove the Inner Cover (Upper).“Removing the Inner Cover (Upper)” on page 100 3. Remove the Rear Cover.“Removing the Rear Cover” on page 99 ■...

  • Page 124: Removing The Assist Roller 1

    4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Belt [1]. Removing the Assist Roller 1 2. Remove the Positioning Pin [1] at the front of the main unit to remove the Inlet Guide Assembly [2]. ■ Preparations • 1 Screw [3] 1.

  • Page 125: Removing The Inlet Roller Disengage Motor

    4. Parts Replacement and Cleaning 3. Remove the Assist Roller 1 [1]. 2. Disconnect the Harness [1]. • 1 Screw [3] • 2 Connectors [2] • 4 Wire Saddles [3] 3. Remove the Disengagement Motor Unit [1]. • 2 Screws [2] Removing the Inlet Roller Disengage Motor ■...

  • Page 126: Removing The Static Eliminator (Buffer Pass)

    4. Parts Replacement and Cleaning Removing the Side Registration Detection Drive unit ■ Preparations 1. Remove the Rear Cover.“Removing the Rear Cover” on page 99 ■ Procedure 1. Disconnect the 2 Connectors [1] and remove the 2 Screws [2]. Removing the Static Eliminator (Buffer Pass) ■...

  • Page 127: Removing The Process Feed Roller (Right/Left)

    4. Parts Replacement and Cleaning 2. Remove the Belt [1]. Removing the Process Feed Roller (Right/Left) ■ Preparations 1. Open the Front Cover. 2. Remove the Inner Cover (Upper).“Removing the Inner Cover (Upper)” on page 100 3. Remove the Rear Cover.“Removing the Rear Cover”...

  • Page 128: Removing The Delivery Roller

    4. Parts Replacement and Cleaning Removing the Delivery Roller ■ Preparations 1. Open the Front Cover. 2. Remove the Stack Wall (Upper).“Removing the Stack Wall (Upper)” on page 127 ■ Procedure 1. Remove the 2 PCB Attaching Bases [1]. • 2 Screws [2] 7.

  • Page 129: Removing The Saddle Delivery Tray Unit

    4. Parts Replacement and Cleaning 2. Remove the Belt [1]. 3. Open the Guide [1] using a L-type driver. • 2 Screws [2] • 2 Screws [3] (Loosen) NOTE: Do not drop/loose the parallel pin. Removing the Saddle Delivery Tray Unit ■...
  • Page 130 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Saddle Delivery Tray Unit [1]. • 1 Connector [2] 1. Pull out the Saddle Delivery Tray Unit [1] in the • 1 Wire Saddle [3] direction of the arrow until it comes to the position. •...

  • Page 131: Electric Control Assembly

    4. Parts Replacement and Cleaning ■ Handling after replacement Electric Control Assembly • If backup operation has been performed 1. Write the backup data to the new PCB in the host Removing the Finisher machine's service mode. Service Mode > SORTER > FUNCTION > FIN-BK- Controller PCB 2.

  • Page 132: Removing The Feed Motor Driver Pcb

    4. Parts Replacement and Cleaning ■ Procedure ■ Procedure 1. Remove the Neat Stack Driver PCB [1]. 1. Remove the Feed Motor Driver PCB [1]. • 6 Connectors [2] • 17 Connectors [2] • 2 Screws [3] • 6 Screws [3] •...

  • Page 133: Removing The Can Transceiver Pcb

    4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Saddle Stitcher Controller PCB [1]. • 14 Connectors [2] • 4 Screws [3] 1. Free the harness [1]. • 2 Connectors [2] • 2 Wire Saddles [3] CAUTION: When installing the Saddle Stitcher Controller PCB [1],insert the top side first.

  • Page 134: Removing The Dc Power Supply Pcb (24 V) Unit

    4. Parts Replacement and Cleaning ■ Procedure 3. Open the cover [1] and disconnect the 2 connectors [2]. 1. Remove the DC Power Supply PCB (24 V) Unit [1]. • 3 Connectors [2] • 4 Screws [3] 4. Remove the CAN Transceiver PCB [1]. •...

  • Page 135: Removing The Ac Noise Filter Pcb

    4. Parts Replacement and Cleaning ■ Procedure ■ Procedure 1. Remove the DC Power Supply PCB (38 V) Unit [1]. 1. Remove the AC Noise Filter PCB [1]. • 3 Connectors [2] • 6 Connectors [2] • 4 Screws [3] •...

  • Page 136: Stacking Assembly

    4. Parts Replacement and Cleaning approximately 10 cm from the lower edge of the Neat Stacking Assembly Stack Unit (Lower) Cover [4]. Points to Note on handling the Stack Wall Rail CAUTION: Be sure to avoid scars and dents on the Stack Rail [1]. Having scars or dents on the Stack Rail can affect stackability.

  • Page 137: Removing The Stack Wall (Lower)

    4. Parts Replacement and Cleaning direction of [B], and lower the Tray A [1] to the lower ■ Installing the Stack Wall (Upper) limit position. CAUTION: CAUTION: When installing the Stack Wall (Upper), be careful not When lowering the Tray A [1], be careful not hit it with to secure it while the wall and the Delivery Roller the Neat Stack Unit (Lower).
  • Page 138 4. Parts Replacement and Cleaning ■ Procedure 2. Lift the Tray B [1] until it hits the [A] part of the Neat Stack Unit (Lower) Cover [2]. CAUTION: Be sure to avoid scars and dents on the Stack Rail [1]. Having scars or dents on the Stack Rail can affect stackability.

  • Page 139: Points To Note On Tray A/B Cable

    4. Parts Replacement and Cleaning 4. Remove the Stack Wall (Lower) [3]. Position of Tray B at power-on • 5 Screws [4] CAUTION: The Tray B [1] must be below the Tray B Paper Sensor [2] at power-on. Otherwise, it can cause an error at position detection of the Tray B.
  • Page 140 4. Parts Replacement and Cleaning 1. Remove the Support Column Cover [1]. 4. Remove the Neat Stack Relay PCB Support Plate [1]. • 1 Claw [2] • 4 Screws [2] 5. Pull out the Grounding Wire [1] and the harness [2] from the hole [A].
  • Page 141 4. Parts Replacement and Cleaning 6. Remove the Tray A Cover [1]. 7. Remove the Tray A Unit [1]. • 4 Screws [2] CAUTION: Be sure to avoid contact with the Upper Cover [1] when removing the unit. CAUTION: When installing the Tray A/B Unit, be careful not to get the cables of the Tray A Unit and Tray B Unit tangled.

  • Page 142: Removing The Tray B Unit

    4. Parts Replacement and Cleaning 1. Pull out the Grounding Wire [1] and the harness [2] Removing the Tray B Unit from the hole [A]. • 3 Screws [3] ■ Preparation • 1 Toothed Washer [4] • 1 Connector [5] 1.

  • Page 143: Adjusting Position Of Tray A, B

    4. Parts Replacement and Cleaning 3. Remove the Tray B Unit [1]. CAUTION: The Tray B [1] must be below the Tray B Paper Sensor CAUTION: [2] at power-on. Otherwise, it can cause an error at Be sure to avoid contact with the Upper Cover [1] when position detection of the Tray B.

  • Page 144: Removing The Tray A/B Lifting Motor

    4. Parts Replacement and Cleaning 1. While keeping the tray horizontal, put the tray into 1. Remove the Tray A/B Cover [1]. the rails (left and right). • 4 Screws [2] Be sure to have same distance at distance A (length from the tip [3] of the rail to the tray shaft [4]) between the front side [1] and the rear side [2] of the tray when installing the tray.
  • Page 145 4. Parts Replacement and Cleaning 4. Disconnect the connector [1], and free the harness [4] from the Edge Saddle [2] and the Wire Saddle [3]. 5. Remove the Tray A/B Lifting Motor [1]. • 2 Screws [2] • 1 Belt [3]...

  • Page 146: Feed Assembly

    4. Parts Replacement and Cleaning 3. Remove the Delivery Static Eliminator [1]. Feed Assembly • 1 Screw [2] (to loosen) • 3 Screws [3] (to remove) Removing the Delivery Static Eliminator ■ Procedure 1. While supporting the Tray A [1], insert a screwdriver into the hole [A] to release the block [2] in the direction of [B], and lower the bottom side [C] of the Tray A [1] to the upper end position [D] of the Neat...
  • Page 147 4. Parts Replacement and Cleaning 2. Disconnect the 2 Grounding Wires [1]. 5. While opening the Upper Feed Unit [1], remove the Damper Shaft [2]. • 2 Screws [2] • 1 Screw [3] 3. Free the harness [3]. • 2 Connectors [4] •...

  • Page 148: Removing The Inlet Feed Motor

    4. Parts Replacement and Cleaning 7. Slide the 2 Hinge Pins [1], and remove the Upper 2. Remove the Inlet Feed Motor Unit [1]. Feed Unit [2]. • 1 Connector [2] • 2 Screws [3] • 1 Hook [4] 3. Remove the Inlet Feed Motor [1]. •...

  • Page 149: Removing The Buffer Front Feed Motor

    4. Parts Replacement and Cleaning ■ Procedure ■ Procedure 1. Remove the Paper Trailing Edge Drop Motor [1]. 1. Remove the Buffer Front Feed Motor Unit [1] and the belt [2]. • 1 Connector [2] • 2 Screws [3] • 1 Connector [3] •...

  • Page 150: Removing The Buffer Motor

    4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Buffer Front Feed Motor [1]. • 2 Screws [2] 1. Disconnect the Flat Cable [1]. • 1 Connector [2] • 1 Guide [A] 2. Disconnect the 8 connectors [1]. • 1 Reuse Band [2] CAUTION: When installing the Buffer Front Feed Motor Unit, be sure to perform the following steps to hook the belt on...

  • Page 151: Removing The Puncher Unit

    4. Parts Replacement and Cleaning ■ Procedure 4. Remove the Buffer Motor Unit [1]. • 1 Connector [2] • 2 Screws [3] 1. Remove the Punch Dust Box Unit [1]. 2. Disconnect the 2 connectors [2] connected to the Finisher Controller [1]. 5.

  • Page 152: Removing The Side Registration Sensor Unit

    4. Parts Replacement and Cleaning 3. Free the harness [1] of the Puncher Unit. 4. Fit the Guide Plate [1] of the finisher to the groove [A] of the Puncher Unit to remove the Puncher Unit • 1 Edge Saddle [2] [2].

  • Page 153: Removing The Side Registration Sensor Pcb

    4. Parts Replacement and Cleaning ■ Procedure 7. Remove the Puncher Unit (when the Puncher Unit is installed).“Removing the Puncher Unit” on page 1. Place the Side Registration Sensor Unit in the direction as shown in the figure below. ■ Procedure 2.

  • Page 154: Removing The Side Registration Shift Unit

    4. Parts Replacement and Cleaning 7. Move the Shift Shaft [1], loosen the screws [2] 2. Remove the Latch Base Support Plate [1]. securing the Flat Cable Retainer Plate, and remove • 2 Screws [2] the Side Registration Sensor PCB [3]. •...
  • Page 155 4. Parts Replacement and Cleaning 4. Remove the Feed Stay (Upper Right) [1]. 6. Disconnect the Flat Cable [1]. • 4 Screws [2] • 1 Connector [2] • 1 Guide [A] 7. Disconnect the 7 connectors [1]. • 1 Reuse Band [2] 5.

  • Page 156: Removing The Side Registration Shift Motor

    4. Parts Replacement and Cleaning 9. Remove the Side Registration Shift Unit [1]. CAUTION: • 2 Screws [2] When connecting the connector [1] (Relay Connector) that was removed in step 8, be sure to put it through the hole [A] of the Harness Guide [2]. Removing the Side Registration Shift Motor CAUTION:...
  • Page 157 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Shift Motor Unit [1]. • 1 Screw [2] 1. Move the Shift Motor Unit [1]. • Flat Cable Retainer Plate [3] • 1 Connector [4] • 5 Screws [2] CAUTION: When installing/removing the Shift Motor Unit, be sure to fit the screw [2] of the Belt Retainer Assembly [1] to the dent [A] of the Mounting Plate.

  • Page 158: Removing The Shift Motor

    4. Parts Replacement and Cleaning Removing the Shift Motor ■ Preparation 1. Open the Front Cover. 2. Separate the finisher from the host machine. “Removing from the Host Machine” on page 97 3. Remove the Rear Upper Cover (Right).“Removing the Rear Upper Cover (Right)” on page 100 4.

  • Page 159: Intermediate Process Tray Assembly

    4. Parts Replacement and Cleaning Intermediate Process Tray Removing the Neat Paddle Assembly (Upper) ■ Procedure Removing the Stack Delivery 1. While supporting the Tray B [1], insert a screwdriver Roller Upper Static Eliminator into the hole [A] to release the block [2] in the direction of [B], and lower the Tray B [1] by ■...

  • Page 160: Removing The Neat Paddle (Lower)

    4. Parts Replacement and Cleaning 4. Move the belt [2] in the direction of the arrow so that approximately 10 cm from the lower edge of the Neat the 2 claws [3] face upward. Stack Unit (Lower) Cover [3]. NOTE: If the 2 claws [3] are already facing upward, there is no need to move the belt [2].

  • Page 161: Removing The Neat Stack Unit (Upper)

    4. Parts Replacement and Cleaning 4. Remove the 2 Neat Paddles (Lower) [1]. 2. Set the Belt Retainer Shaft [1] released. • 2 Claws [2] 3. Turn the pulley [1] in the direction of the arrow to set the positions of the 2 ribs [A] as shown in the figure Removing the Neat Stack Unit below.

  • Page 162: Removing The Neat Stack Unit (Lower)

    4. Parts Replacement and Cleaning 5. Remove the Neat Stack Unit (Upper) [1]. Removing the Neat Stack Unit • 2 Connectors [2] (Lower) • 2 Screws [3] • 2 Pins [4] ■ Preparation CAUTION: 1. Remove the Stack Wall (Lower).“Removing the When installing/removing the Neat Stack Unit (Upper) Stack Wall (Lower)”...

  • Page 163: Removing The Stapler

    4. Parts Replacement and Cleaning 3. Remove the 4 screws [1], and remove the Neat Stack CAUTION: Unit (Lower) [2]. When putting down the Neat Stack Unit (Lower), be • 2 Pins [3] sure to place the unit with the 2 Alignment Plates [1] facing up.

  • Page 164: Adjusting Position Of Stapler

    4. Parts Replacement and Cleaning 1. Remove the Switch PCB Unit [1]. 3. Remove the Stapler [1]. • 2 Screws [2] • 2 Connectors [2] • 1 Edge Saddle [3] • 2 Screws [3] • 1 Connector [4] • 2 Hooks [5] CAUTION: Be sure to check the positioning index [4] before removing the Stapler.

  • Page 165: Removing The Process Tray Unit

    4. Parts Replacement and Cleaning Tray B [1] to the position as shown in the figure Removing the Process Tray below. Unit ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 128 2. Remove the Stack Wall (Upper).“Removing the Stack Wall (Upper)”...
  • Page 166 4. Parts Replacement and Cleaning CAUTION: CAUTION: • After removing it, be sure to place the unit with the Points to Note at Installation 4 protrusions [1] of the frame facing down. 1. Hold the 2 grips [1] of the frame, and hook the 2 •...

  • Page 167: Removing The Paddle Unit

    4. Parts Replacement and Cleaning 4. Visually check that the 2 Process Bin Levers [1] ■ Procedure have not gotten under the 2 Trailing Edge Guide Levers [2] on the finisher side. When the Process 1. Turn the Paddle Shaft [1] until it can be accessed to Bin Levers are under the Guide Levers, be sure to the screw, and remove the 2 Paddle Units [2].

  • Page 168: Removing The Stack Delivery Upper Roller

    4. Parts Replacement and Cleaning 2. Turn the Process Tray Unit [2] upright with the Front Removing the Stack Delivery Plate [1] side down. Upper Roller ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 128 2.

  • Page 169: Removing The Process Tray (Front)

    4. Parts Replacement and Cleaning 6. Release the arm [4] to the left, and remove the belt 8. Remove the Stack Delivery Roller Shaft Unit [1] from [5]. the Shaft Support [B]. • 1 Parallel Pin [2] • 1 Pulley [3] •...

  • Page 170: Removing The Process Tray (Rear)

    4. Parts Replacement and Cleaning 3. Remove the Neat Stack Unit (Lower).“Removing the Removing the Process Tray Neat Stack Unit (Lower)” on page 153 (Rear) 4. Remove the Process Tray Unit.“Removing the Process Tray Unit” on page 156 ■ Preparation ■...

  • Page 171: Removing The Feed Belt

    4. Parts Replacement and Cleaning 3. Remove the Process Tray (Rear) [1]. ■ Procedure • 2 Screws [2] • 1 Protrusion [3] 1. Remove the guide [1]. • 1 Screw [2] Removing the Feed Belt ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)”...

  • Page 172: Removing The Stack Delivery Motor

    4. Parts Replacement and Cleaning 3. Turn the Coupling (Front) [1] so that the screw 6. While releasing the Belt Roller Unit [1], remove the comes in front, and then loosen the screw [2] to Feed Belt [2] by putting it between the couplings [3]. move the Coupling (Front) [1] to the right.

  • Page 173: Removing The Process Tray Plate Unit

    4. Parts Replacement and Cleaning 2. Free the cable [2] from the 2 Wire Saddles [1], and Removing the Process Tray disconnect the connector [3]. Plate Unit ■ Preparation 1. Remove the Stack Wall (Lower).“Removing the Stack Wall (Lower)” on page 128 2.

  • Page 174: Removing The Front Alignment Motor

    4. Parts Replacement and Cleaning Removing the Front Alignment CAUTION: When placing the Process Upper Tray [1] on a paper Motor stack [2], be sure to note the following points. • Place the Process Upper Tray [1] and a paper ■...

  • Page 175: Removing The Rear Alignment Motor

    4. Parts Replacement and Cleaning 4. Remove the motor [1]. 5. Remove the Process Tray (Front).“Removing the Process Tray (Front)” on page 160 • 1 Wire Saddle [2] • 1 Connector [3] 6. Remove the Stack Delivery Motor.“Removing the • 2 Screws [4] Stack Delivery Motor”...

  • Page 176: Right Angle Adjustment Of Alignment Plate

    4. Parts Replacement and Cleaning 2. Put a stack of paper [4] to place the Process Upper the Adjustment plate [1] in the Intermediate Process Tray [5]. Tray Assembly. 2. Secure the 2 paper edge stoppers [1] with the 2 3.

  • Page 177: Removing The Process Upper Guide Unit

    4. Parts Replacement and Cleaning paper, and than secure the Alignment Plate with the ■ Procedure screw [4]. 1. Free the 2 harnesses [1]. • 3 Wire Saddles [2] • 1 Edge Saddle [3] • 3 Connectors [4] Removing the Process Upper Guide Unit 2.
  • Page 178 4. Parts Replacement and Cleaning 3. Remove the 2 screws [2] of the Rear Plate. CAUTION: • Avoid deformation of the 2 Process Upper Guides [1] and the 4 Paper Guides [2]. • Put the removed Process Upper Guide Units [3] with the Belt Controller Unit [4] side up.
  • Page 179 4. Parts Replacement and Cleaning 4. Free the 2 belts [2] from the 2 pulleys [1], and hold CAUTION: the handle [3] to remove the Process Upper Guide When installing the Process Upper Guide Unit [1], be Unit [4]. sure to align the positions as shown below. •...

  • Page 180: Removing The Belt Controller Unit

    4. Parts Replacement and Cleaning ■ Procedure 4. Fit the 2 Support Pins [1] of the Process Upper Guide Unit to the 2 grooves [A] of the finisher. CAUTION: • Avoid deformation of the 2 Process Upper Guides [1] and the 4 Paper Guides [2]. •...
  • Page 181 4. Parts Replacement and Cleaning 2. Remove the 2 Roller Guides [1] from the shaft of the 4. Remove the following parts. roller and remove the 2 Rollers [2] and the 2 belts [3]. • 2 E-rings [5] • 2 Shafts [4] •...
  • Page 182 4. Parts Replacement and Cleaning 1. Hook the belt [2] of the Process Upper Guide Unit CAUTION: on the pulley [1] of the Belt Controller Unit, and When installing the Belt Controller Unit, be sure to align then temporarily tighten the 2 screws [3]. the slope angles [A] of the guide surface of the Guide At this time, the position should be such that the Lever (Front) [1] and the guide surface of the Guide...

  • Page 183: Removing The Belt Roller

    4. Parts Replacement and Cleaning 4. While pushing in the Guide Lever (Rear) [2] to the front, fit the belt-attached [3] pulley [4] to the hole [A] of the shaft. 5. Fit the cut surface [B] of the shaft with the cut surface [C] of the shaft hole to install the shaft [5].
  • Page 184 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the 2 Belt Rollers [1] and the 2 Delivery Roller Shafts [2]. CAUTION: CAUTION: • Avoid deformation of the 2 Process Upper Guides Be careful when installing/removing the 2 Delivery [1] and the 4 Paper Guides [2]. Roller Shafts [2] because they can fall.
  • Page 185 4. Parts Replacement and Cleaning 3. Remove the following parts. 6. Remove the Belt Roller [5] from the Delivery Roller Shaft [4]. • 1 E-ring [1] • 1 Washer [2] • 1 Bearing [3] 4. Slide the 2 couplings [1]. •...

  • Page 186: Cleaning The Feed Belt/Belt Roller (Dia. 35)

    4. Parts Replacement and Cleaning 9. Remove the E-ring [1] and slide the bearing [2]. Cleaning the Feed Belt/Belt Roller (dia. 35) ■ Procedure 1. Remove both Hinge Shafts [1] on the upper and lower sides, and remove the Front Door [2]. 10.
  • Page 187 4. Parts Replacement and Cleaning 3. While holding the lint-free paper by hand and pushing it to the belt, rotate the knob of FB4 to clean the Feed Belt/Belt Roller (dia.35).

  • Page 188: Saddle Stitcher Assembly

    4. Parts Replacement and Cleaning Saddle Stitcher Assembly Removing the Saddle Inlet Roller Static Eliminator Removing the Saddle Inner ■ Preparation Cover (Upper) 1. Open the Front Cover. ■ Preparation 2. Pull out the Saddle Unit. 1. Open the Front Cover. ■...

  • Page 189: Removing The Saddle Intermediate Static Eliminator

    4. Parts Replacement and Cleaning Removing the Saddle Removing the Saddle Stapler Intermediate Static Eliminator ■ Preparation ■ Preparation 1. Open the Front Cover. 1. Open the Front Cover. 2. Pull out the Saddle Unit. 2. Pull out the Saddle Unit. ■...

  • Page 190: Removing The Feed Guide Lower Static Eliminator

    4. Parts Replacement and Cleaning 3. Remove the Saddle Stapler[1]. ■ Procedure • 1 Connector [2] • 2 Screws [3] 1. Remove the 3 Feed Guide Lower Static Eliminators • 2 Pins [4] [1]. CAUTION: Fit the 2 pins [1] to the holes [A] of the Saddle Stapler. CAUTION: Affix the Feed Guide Lower Static Eliminators as shiown in the figure below.
  • Page 191 4. Parts Replacement and Cleaning ■ Procedure 2. Remove the Resin Ring [1] and the Belt Retainer [2] on the rear side of the Saddle Assembly. CAUTION: Do not to touch the surface of the Disengagement Roller. 1. Remove the Resin Ring [1] and the bearing [2]. 3.

  • Page 192: Removing The Thrust Unit

    4. Parts Replacement and Cleaning 4. Move the Disengagement Roller Shaft [1] to remove Removing the Thrust Unit the front side of the shaft [2]. ■ Preparation 1. Open the Front Cover. 2. Pull out the Saddle Unit. 3. Remove the Saddle Inner Cover (Lower).“Removing the Saddle Inner Cover (Lower)”...

  • Page 193: Removing The Push-On Plate

    4. Parts Replacement and Cleaning 3. Remove 2 Connectors [1], Wire Saddles [2] in 3 5. Remove the Thrust Unit [1]. places and edge saddle [3] on 3 places from the • 4 Screws [2] cable. • 2 Hooks [3] Removing the Push-on Plate 4.

  • Page 194: Removing The Positioning Plate Unit

    4. Parts Replacement and Cleaning 2. Be sure to mark the current 2 positions [1] of the ■ Procedure Thrust Plate (where the engraved marking and the outer line of the Thrust Plate are overlapped). 1. Disconnect the connector [1] and remove the Reuse Band [2].
  • Page 195 4. Parts Replacement and Cleaning 3. Move the Gear [1] in the direction of the arrow, and 6. Move the Disengagement Cam Drive Shaft [1] in the remove the Parallel Pin [2]. direction of the arrow, and remove the Gear [2] and the Ball Bearing [3].
  • Page 196 4. Parts Replacement and Cleaning 7. Move the Disengagement Cam Drive Shaft [1] in the CAUTION: direction of the arrow, and remove it. Install the Disengagement Cam Drive Shaft after going through the following steps. 1. Free the harness from the [A] part. •...
  • Page 197 4. Parts Replacement and Cleaning 3. Remove the Disengagement Gear Support Plate 4. Remove the Shaft Support [1], Electromagnetic [1]. Clutch [2], Gear [3], and Shaft [4]. • 3 Screws [2] 5. Remove the Pulley [1], Ball Bearing [2], Gear [3], Belt [4], and Parallel Pin [5].

  • Page 198: Pulling Out The Saddle Unit (Service Position)

    4. Parts Replacement and Cleaning 6. Put the Hinge Pin [1] of the removed Front Cover 9. Remove the positioning plate unit [1]. through the hole [A] on the cam [2] to secure the • 2 Screws [2] cam. • 1 Pin [3] [3] [2] Pulling out the Saddle Unit (service position)

  • Page 199: Removing The Saddle Inlet Static Eliminator

    4. Parts Replacement and Cleaning 2. Pull out the Auxiliary Caster [1] in the direction of the 4. Remove the Harness Guide [1], and pull out the arrow [A], and pull out the Saddle Unit in the Saddle Unit until it stops. direction of the arrow [B].

  • Page 200: Removing The Saddle Unit

    4. Parts Replacement and Cleaning 2. Remove the Saddle Inlet Static Eliminator [1]. ■ Procedure • 2 Screws [2] 1. Store the Saddle Unit to the position where the screw [1] can be seen from the hole [2], and remove the screw [1] and the screw [3].

  • Page 201: Removing Clamper Unit

    4. Parts Replacement and Cleaning 4. Hold the Saddle Unit [1] as shown in the figure, CAUTION: remove it in the direction of the arrow, and then carry When installing the Saddle Unit, adjust the positions by it after checking that it is removed from the rail. the following steps so that the Rail Pins are fitted into the grooves of the Saddle Unit.

  • Page 202: Removing The Press Unit

    4. Parts Replacement and Cleaning 3. Remove the Saddle inner cover(lower).“Removing 2. Remove the Jam Removal Guide Plate [1]. the Saddle Inner Cover (Lower)” on page 179 • 1 Screw [2] • 2 Hooks [3] ■ Procedure 1. Free the harness from the 2 Wire Saddles [1] and the Edge Saddle [2], and disconnect the 2 Connectors [3].
  • Page 203 4. Parts Replacement and Cleaning 2. Pull out the Saddle Unit. (service position)“Pulling 2. Pass the 2 harnesses [1] through the hole [A] on the out the Saddle Unit (service position)” on page 189 Saddle Frame into the inside. 3. Remove the Saddle Inner Cover (Lower).“Removing CAUTION: the Saddle Inner Cover (Lower)”...
  • Page 204 4. Parts Replacement and Cleaning 6. Disconnect the 3 connectors in the [A] part, and free 9. Remove the roller fixing plate (rear) [1]. the harness from the Wire Saddle and the Edge • 2 Screws [2] Saddle. 10. Remove 1 connectors [1] on the backside. 7.

  • Page 205: Removing The Press Roller Unit

    4. Parts Replacement and Cleaning 12. Remove the press unit [1]. 2. Remove the Delivery Guide (Upper) [1]. • 2 Hooks [2] • 6 Screws [2] 3. Remove the Handle Cover [1]. Removing the Press Roller • 1 Screw [2] Unit ■...
  • Page 206 4. Parts Replacement and Cleaning 5. Remove the Delivery Guide (Lower) [1]. 7. Remove the slide shaft (lower) [1] as the direction of the arrow. • 4 Screws [2] • 1 E-ring [2] 6. Remove the Belt Support Plate [1]. •...

  • Page 207: Removing The Fold Roller

    4. Parts Replacement and Cleaning 9. Remove the shaft [2] from the pressing roller unit [1]. 2. Free the hamess on the front side from the [A] part. • 5 Connectors [1] • 2 Wire Saddle [2] • 1 Edge Saddle [3] •...
  • Page 208 4. Parts Replacement and Cleaning 3. Free the harness on the rear side. 5. Remove the Disengagement Gear Support Plate [1]. • 3 Wire Saddles [1] • 3 Screws [2] • 1 Edge Saddle [2] 4. Shift the Cord Guide [1]. 6.
  • Page 209 4. Parts Replacement and Cleaning 7. Remove the Shaft Support [1], Electromagnetic 9. Remove the unit fixing base (front) [1]. Clutch [2], Gear [3], and Shaft [4]. • 2 Screws [2] 10. Remove the tension arm plate [1]. • 1 tension spring [2] 8.
  • Page 210 4. Parts Replacement and Cleaning 12. Remove the gear retainer [1], belt [2], and gear [3]. 14. Remove the unit fixing base (rear) [1] at the rear side of the saddle unit. • 3 Screws [2] • 1 Connector [3] •...

  • Page 211: Removing The Alignment Roller Unit

    4. Parts Replacement and Cleaning 16. Slide the folding roller (upper) [1] as the direction of 19. Remove the C ring [1], ball bearing [2] located in the the arrow. rear side of the saddle unit. 17. Remove the folding roller (upper) [1] as the direction 20.

  • Page 212: Removing The Alignment Roller

    4. Parts Replacement and Cleaning 4. Remove the Press Unit.“Removing the Press Unit” 4. Remove the Press Unit.“Removing the Press Unit” on page 193 on page 193 5. Remove the Alignment Roller Unit.“Removing the ■ Procedure Alignment Roller Unit” on page 202 1.
  • Page 213 4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Saddle Alignment Motor [1]. • 2 Screws [2] • 1 Wire Saddle [3] • 1 Connector [4] • 1 Belt [5]...

  • Page 214: Adjustment

    Adjustment Basic Adjustment......206 Adjustment at Time of Parts Replacement......... 217 Auxiliary Adjustment......265...

  • Page 215: Basic Adjustment

    5. Adjustment Basic Adjustment Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).

  • Page 216: Height Adjustment

    5. Adjustment Height Adjustment In the case of jam with this equipment, follow the steps below to execute height adjustment. ■ Checking the height 1. Check height between the finisher and the host machine. Check whether the height difference between the upper right surface [1] of the finisher and the upper left surface [2] of the host machine is within +/- 2mm.
  • Page 217 5. Adjustment 3. In the case of saddle finisher, remove the saddle inner cover (lower) [1]. • 1 Screw [2] • 1 Knob [3] • 3 Screws [4] 4. Remove the 2 caster covers [1] at the left side. (the illustration shows in the case of the saddle finisher) •...
  • Page 218 5. Adjustment 6. Loosen the caster's fixing nut [1] with the spanner (large) [2] in [A] direction. CAUTION: Insert the spanner [3] thru the opening under the saddle bottom plate [2], when loosening the caster fixing nut [1] at the front side of the saddle finisher.

  • Page 219: Side Registration/Skew Adjustment

    5. Adjustment 10. Connect the finisher with the host machine again and check the height. Install the covers and other parts removed in the previous steps if the height difference is within +/- 2mm. If not, repeat the steps above to readjust the height. Side Registration/Skew Adjustment In the case of shaky vibration on this equipment (due to large operating level of the side registration unit) or large skew, follow the steps below to execute adjustment for side registration/skew.
  • Page 220 5. Adjustment ● Procedure 1. Set DIP switch SW382 [1] on the switch PCB as shown in the figure (1, 4, 6, 8: ON), and press ENTER (SW385) button [2], resulting in "0" blinks on the LED [3]. SW382 SW381 SW383 SW384 SW385 ENTER...
  • Page 221 5. Adjustment 3. If the value obtained at "checking adjustment value" is "+ (positive)", move it in [A] direction and tighten the screws [2]. If the value obtained at "checking adjustment value" is "- (negative)", move it in [B] direction and tighten the screws [2]. ■...
  • Page 222 5. Adjustment 2. Lift the upper cover [1] in the arrow direction to remove the inner cover (upper) [2]. • 4 Screws [3] 3. Remove the Latch Base Cover [1]. • 3 Screws [2] 4. Loosen the 2 screws [2] on the latch base (front) [1].

  • Page 223: Adjusting Sensor Light Intensity

    5. Adjustment 5. If the value obtained at "checking adjustment value" is "+ (positive)", move it in [A] direction and tighten the screws [2]. If the value obtained at "checking adjustment value" is "- (negative)", move it in [B] direction and tighten the screws [2]. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the latch base (front/rear) is within -2 to +2 mm.
  • Page 224 5. Adjustment • When replacing the finisher controller PCB Following shows the operating procedure: ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3.
  • Page 225 5. Adjustment ■ Procedure 1. Set DIP switch SW382 [1] on the switch PCB as shown in the figure (1: ON), and then press ENTER (SW385) button [2] to start adjustment for sensor light intensity. SW382 SW381 SW383 SW384 SW385 ENTER 2.

  • Page 226: Adjustment At Time Of Parts Replacement

    5. Adjustment Adjustment at Time of Parts Replacement Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).

  • Page 227: Adjusting Sensor Light Intensity

    5. Adjustment Adjustment Type Adjustment timing Reference Adjusting the Alignment Position of When replacing or installing/removing the Neat Stack Unit “Adjusting the Alignment Position the Lower Neat Alignment Plate (Lower) and the component parts of the unit of the Lower Neat Alignment When replacing the Finisher Controller PCB Plate”...
  • Page 228 5. Adjustment 3. Put the screwdriver [2] into the hole [1] on the lower surface of the tray and slide it toward [A] direction to release, and then move down tray A/B in [B] direction. CAUTION: • The Tray A/B [2] should be at least 100 mm below the lowermost hole of the Tray Sensor (Front/Rear) [1]. •...

  • Page 229: Adjusting Position Of Tray A, B

    5. Adjustment 2. Check that the LED [1] indicates with lighted "0". Press ENTER (SW385) button [2] to complete adjustment for sensor light intensity. SW382 SW381 SW383 SW384 SW385 ENTER 3. If the sensor is faulty (The LED indicates with blinking "0"), press + (SW384) [1]/ - (SW383) [2] button to find the code number on the blinking LED [3], and then replace the faulty sensor correspondingly.

  • Page 230: Adjusting The Alignment Position Of The Upper Neat Alignment Plate

    5. Adjustment 1. While keeping the tray horizontal, put the tray into the rails (left and right). Be sure to have same distance at distance A (length from the tip [3] of the rail to the tray shaft [4]) between the front side [1] and the rear side [2] of the tray when installing the tray.
  • Page 231 5. Adjustment NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383...
  • Page 232 5. Adjustment 6. By pressing the SW385 [1], the shift amount of the Front Neat Alignment Plate is determined, and adjustment of the distance between the paper edge (rear side) [B] and the Rear Neat Alignment Plate [2] starts. 7. By pressing the Push Switch SW383 [3] or SW384 [4], the adjustment amount is determined, and the adjustment value is displayed on LED [5].

  • Page 233: Adjusting The Alignment Position Of The Lower Neat Alignment Plate

    5. Adjustment 11. If distance of the Upper Neat Alignment Plate is not appropriate, execute the adjustment again from step 2. Adjusting the Alignment Position of the Lower Neat Alignment Plate Execute the adjustment in the following cases. • When replacing or installing/removing the Neat Stack Unit (Lower) and the component parts of the unit. •...
  • Page 234 5. Adjustment 5. By pressing the Push Switch SW383 [1] or SW384 [2], the adjustment amount is determined, and the adjustment value is displayed on LED [3]. By pressing the SW383 [1], the Front Neat Alignment Plate [4] moves toward the front by approx. 0.2 mm. On the other hand, by pressing the SW384 [2], the Front Neat Alignment Plate [4] moves toward the rear by approx.

  • Page 235: Adjusting The Height Of Corrugation Roller For Stack Delivery

    5. Adjustment 8. After executing the adjustment, check that the distance (1) and (2) shown below become appropriate so that there is no gap and paper is not leaned on the Alignment Plate. (1) Distance between the paper edge (front side) [A] and the Front Neat Alignment Plate [1] (2) Distance between the paper edge (rear side) [B] and the Rear Neat Alignment Plate [2] If the distance is not appropriate, measure and write down the shift amount which will be needed for readjustment.
  • Page 236 5. Adjustment ■ Procedure 1. While supporting the Tray B [1], insert a screwdriver into the hole [A] to release the block [2] in the direction of [B], and lower the Tray B [1] by approximately 20 cm from the lower edge of the Neat Stack Unit (Lower) Cover [3]. 2.
  • Page 237 5. Adjustment 4. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 5. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "A / B / C / D / E" is displayed, in that order. Display "A"...
  • Page 238 5. Adjustment 7. Open the Swing Guide [1], fold A4/LTR size heavy paper [2] in half length-wide (e.g., card board) and place it by pushing it against the stopper [4] so that it becomes parallel to the Intermediate Process Tray [3]. Then, close the Swing Guide [1].
  • Page 239 5. Adjustment 9. Press the Push Switch SW385 [1] to complete the height adjustment of the Corrugation Roller. SW382 SW381 SW383 SW384 SW385 ENTER 10. If the height of the Corrugation Roller is in the range, remove the heavy paper used in step 7, install the Static Eliminator removed in step 2, and complete the adjustment.

  • Page 240: Right Angle Adjustment Of Alignment Plate

    5. Adjustment Right Angle Adjustment of Alignment Plate This adjustment is executed when replacing or installing/removing the Alignment Motor in the Intermediate Process Tray Assembly. Adjusting method is as follows: 1. After installing the Process Tray (Front) and the Process Tray (Rear) loosen the 2 screws [2] securing the Adjustment plate [1] in the Intermediate Process Tray Assembly.

  • Page 241: Adjusting Alignment Plate Position

    5. Adjustment 4. Push the A4 paper [1] to the Alignment Plate [3], adjust the Alignment Plate so that it tightly fits the paper, and than secure the Alignment Plate with the screw [4]. Adjusting Alignment Plate Position This adjustment is executed when replacing or installing/removing the Front Alignment Motor or Rear Alignment Motor or when replacing the Finisher Controller PCB.
  • Page 242 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 243 5. Adjustment 3. Place A4 paper [1] on the intermediate process tray. (Be sure to push in the paper to the rear side of the process tray) 4. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1"...

  • Page 244: Adjusting Position Of Stapler

    5. Adjustment 6. Check that there is no gap between the paper's edge and the alignment plate after the adjustment. If there is a gap, go through the procedure again from step 4). Adjusting Position of Stapler This adjustment is executed when replacing or installing/removing the Stapler in the Intermediate Process Tray Assembly. Adjusting method is as follows: 1.
  • Page 245 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381...
  • Page 246 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the rear 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the rear 1-point stapling position shifts to the rear. •...

  • Page 247: Adjusting Staple Position (1-Stapling At The Front)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (1-stapling at the front) Execute this adjustment in the case of displacement of stapling position (1-stapling at the front) or replacing the finisher controller PCB.
  • Page 248 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 249 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the front 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the front 1-point stapling position shifts to the rear. •...

  • Page 250: Adjusting Staple Position (2-Stapling Positions)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (2-stapling positions) Execute this adjustment in the case of displacement of stapling position (2-stapling positions) or replacing the finisher controller PCB.
  • Page 251 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 252 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the 2 stapling positions shift to the upper side. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...

  • Page 253: Adjusting Delivery Of Staple Stack (Lower Delivery)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] (81.7 +/- 4mm for A-configuration, 72.7 +/- 4mm for L-configuration). If the stapling position is out of the specification, go through the procedure again from step 2). 7.
  • Page 254 5. Adjustment 2. Pressing switch SW385 [1] activates the LED [2] with "0" blinking. The Adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Set 3 sheets of A4-size originals on the ADF. Specify 1 set of A4 size (staple-sort) on the control panel. 4.

  • Page 255: Saddle Stitch/Fold Placement Adjustment

    5. Adjustment 6. If A (displacement amount between the 1st sheet and the 2nd sheet) or B (displacement amount between the 1nd sheet and the 3rd sheet) is out of the specified value, execute the following work: Take out the paper and close the upper cover. Press push switch SW385 [1] once to get into the adjustment mode for A (displacement amount between the 1st sheet and the 2nd sheet).
  • Page 256 5. Adjustment CAUTION: When adjusting the saddle stitch/fold placement, be sure to perform both fold placement adjustment and saddle stitch adjustment, in that order. When fold placement adjustment or saddle stitch adjustment is performed alone, the adjustment cannot be performed correctly. ■...
  • Page 257 5. Adjustment 3. Set DIP SW382 [1] on the switch PCB as shown in the figure below. Then, press SW385 once so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 4. Work with the 2 push switches (SW383, 384) by calculating correction value from the measured value. Pressing SW383 [1] moves the folding position [2] upward while pressing SW384 [2] moves the folding position [2] downward.
  • Page 258 5. Adjustment ● Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...
  • Page 259 5. Adjustment 4. Press push switch SW384 [1] once to execute stapling. Note that if the push switch is pressed without the paper on the saddle unit, the machine goes to the position adjustment mode mentioned in step 7). SW382 SW381 SW383 SW384 SW385...

  • Page 260: Adjusting Position Of Saddle Lead Edge Stopper

    5. Adjustment 7. Work with the 2 push switches (SW383, 384) according to displacement amount for the specified value. Pressing SW383 [1] moves the staple position upward while pressing SW384 [2] moves the staple position downward. • Adjustment range: +10 to -10 (correction amount per unit: 0.125mm) After the adjustment value is specified, go through the following procedure.
  • Page 261 5. Adjustment 3. Free the harness [1] from the Harness Guide [2]. • 12 Connectors [3] 4. Free the 2 harnesses. • 2 Connectors [1] • 3 Wire Saddles [2] • 3 Edge Saddles [3] 5. Remove the Saddle Stitcher Controller PCB and the Harness Guide [1]. •...

  • Page 262: Adjustment When Replacing Finisher Controller Pcb

    5. Adjustment 6. Loosen the 2 fixing screws [1] of the lead edge stopper fixture by approx. quarter turn. 7. Correct the position of the stopper fixture according to the displacement amount (C) for folding position that was measured in step 1). Procedure: Turn the cross-hole screw [1] to adjust the position of the lead edge stopper fixture [2] upward/downward.

  • Page 263: Bufferless Mode

    5. Adjustment • If backup operation has not been performed 1. Execute the following adjustments: • “Adjusting Sensor Light Intensity” on page 218 • “Adjusting the Alignment Position of the Upper Neat Alignment Plate” on page 221 • “Adjusting the Alignment Position of the Lower Neat Alignment Plate” on page 224 •...

  • Page 264: Adjustment In The Case Of Failure In Stacking Performance Of Tray ( When Upward Curl/Downward Curl Occurs)

    5. Adjustment 2. Press SW385 [1] so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Press push switch SW384 [2] to execute setting. Setting range: 0 to +4 • 0: ON • 1: OFF • 2: OFF for non-binding job only, •...
  • Page 265 5. Adjustment NOTE: Delivery of paper with lower-curled paper stack stacked on the tray makes the delivered paper slipped along the slope of the paper stack, and this can make the delivered paper fall from the tray. Executing this adjustment enables to reduce feeding speed of the finisher at the timing that the paper's trail edge reaches the delivery roller.

  • Page 266: Adjustment In The Case Of Failure In Stacking Performance Of Tray (Run-On Of Paper When Using Thin Paper)

    5. Adjustment 3. Press push switch SW384 [1] to execute setting. Setting range: 0 to +2 • 0 : At normal operation • 1 : Upward curl mode • 2 : Downward curl mode SW382 SW381 SW383 SW384 SW385 ENTER 4.
  • Page 267 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383...

  • Page 268: Adjustment In The Case Of Canceling Limit For Tray Stack

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Canceling Limit for Tray Stack Execute this adjustment in the case of canceling the limit for tray stacking of coated paper or extra-length paper or replacing the finisher controller PCB.
  • Page 269 5. Adjustment NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...

  • Page 270: Adjusting Alignment For Saddle Stapling

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Alignment for Saddle Stapling CAUTION: Do not touch the drive parts because the finisher works without the covers during checking for this adjustment. This adjustment is executed when replacing or installing/removing the Saddle Stapler or when staple positions (saddle delivery) are displaced at the rear side and the front side.
  • Page 271 5. Adjustment 6. Remove the switch cover. NOTE: Refer to "“Preparations” on page 210" for details of step 4) to 6). 7. Hold the lever [1] to pull out the saddle unit [2], and then open the saddle right guide [3]. 8.
  • Page 272 5. Adjustment 10. Press switch SW385 [1] once so that stapling (saddle delivery) is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 11. Press push switch SW384 [1] several times to execute stapling. SW382 SW381 SW383 SW384 SW385 ENTER 12. Press switch SW383 [1] several times to execute folding and delivery of paper. SW382 SW381 SW383...
  • Page 273 5. Adjustment 14. Loosen the 2 screws [1] that secure the saddle stapler. 15. Adjust tilt of the saddle stapler according to the displacement amount of stapling position. • If the stapling position at the front is displaced downward as shown in step 13) (in the case of displacement amount [A]) Remedy: Move the stapler [1] in the direction of the arrow [A] to meet the specified value.

  • Page 274: Auxiliary Adjustment

    5. Adjustment Auxiliary Adjustment Outline CAUTION: Setting the Dip Switch If setting the Dip Switch, the Delivery Tray setting on the host machine side returns to the default. After setting the Dip Switch, it is necessary to execute the Delivery Tray setting on the host machine side again. Except for some items, the adjustment and setting can input from the both devices of the host machine (service mode) and the finisher (Dip switch).
  • Page 275 5. Adjustment At the occurrence of the following symptoms or at adjustment timing, perform the appropriate adjustment. Adjustment Type Symptom, adjustment timing Reference Adjusting Position of Tray A, B When replacing the Tray A/B Unit “Adjusting Position of Tray A, B” on page Adjusting Position of Feed Belt When displacement occurs with delivered stack “Adjusting Position of...
  • Page 276 5. Adjustment Adjustment Type Symptom, adjustment timing Reference Adjustment in the Case of Canceling Limit When canceling stacking limit of the tray for coated paper or extra- “Adjustment in the for Tray Stack large paper Case of Canceling Limit for Tray Stack” on page 302 Adjusting Alignment for Saddle Stapling When staple positions (saddle delivery) are displaced at the rear side...

  • Page 277: Adjusting Position Of Tray A, B

    5. Adjustment Adjusting Position of Tray A, B This adjustment is executed to keep the parallelism of the Tray A or B when replacing or installing/removing the tray. Adjusting method is as follows: 1. While keeping the tray horizontal, put the tray into the rails (left and right). Be sure to have same distance at distance A (length from the tip [3] of the rail to the tray shaft [4]) between the front side [1] and the rear side [2] of the tray when installing the tray.
  • Page 278 5. Adjustment NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] to start position adjustment of the feed belt. SW382 SW381 SW383...

  • Page 279: Adjusting Staple Position (1-Stapling At The Rear)

    5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the distance between the belt [4] and the sheet interval [5] is reduced to increase feeding force of the belt.
  • Page 280 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 281 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the rear 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the rear 1-point stapling position shifts to the rear. •...

  • Page 282: Adjusting Staple Position (1-Stapling At The Front)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (1-stapling at the front) Execute this adjustment in the case of displacement of stapling position (1-stapling at the front) or replacing the finisher controller PCB.
  • Page 283 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 284 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. When the initial setting value is "0", pressing SW383 once displays "-1" in the LED [3], and the front 1-point stapling position shifts to the front. Meanwhile, pressing SW384 once displays "+1" in the LED [3], and the front 1-point stapling position shifts to the rear. •...

  • Page 285: Adjusting Staple Position (2-Stapling Positions)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] of 5 +/- 2mm using this result. If the stapling position is out of the specification, go through the procedure again from step 2). Adjusting Staple Position (2-stapling positions) Execute this adjustment in the case of displacement of stapling position (2-stapling positions) or replacing the finisher controller PCB.
  • Page 286 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. In the case of A-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER In the case of L-configuration size: SW382 SW381 SW383 SW384 SW385 ENTER 2.
  • Page 287 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the 2 stapling positions shift to the upper side. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...

  • Page 288: Adjusting Delivery Of Staple Stack (Lower Delivery)

    5. Adjustment 6. Check that the stapling position is within the specified range [1] (81.7 +/- 4mm for A-configuration, 72.7 +/- 4mm for L-configuration). If the stapling position is out of the specification, go through the procedure again from step 2). 7.
  • Page 289 5. Adjustment 2. Pressing switch SW385 [1] activates the LED [2] with "0" blinking. The Adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Set 3 sheets of A4-size originals on the ADF. Specify 1 set of A4 size (staple-sort) on the control panel. 4.

  • Page 290: Saddle Stitch/Fold Placement Adjustment

    5. Adjustment 6. If A (displacement amount between the 1st sheet and the 2nd sheet) or B (displacement amount between the 1nd sheet and the 3rd sheet) is out of the specified value, execute the following work: Take out the paper and close the upper cover. Press push switch SW385 [1] once to get into the adjustment mode for A (displacement amount between the 1st sheet and the 2nd sheet).
  • Page 291 5. Adjustment CAUTION: When adjusting the saddle stitch/fold placement, be sure to perform both fold placement adjustment and saddle stitch adjustment, in that order. When fold placement adjustment or saddle stitch adjustment is performed alone, the adjustment cannot be performed correctly. ■...
  • Page 292 5. Adjustment 3. Set DIP SW382 [1] on the switch PCB as shown in the figure below. Then, press SW385 once so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 4. Work with the 2 push switches (SW383, 384) by calculating correction value from the measured value. Pressing SW383 [1] moves the folding position [2] upward while pressing SW384 [2] moves the folding position [2] downward.
  • Page 293 5. Adjustment ● Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...
  • Page 294 5. Adjustment 4. Press push switch SW384 [1] once to execute stapling. Note that if the push switch is pressed without the paper on the saddle unit, the machine goes to the position adjustment mode mentioned in step 7). SW382 SW381 SW383 SW384 SW385...

  • Page 295: Adjusting Position Of Saddle Lead Edge Stopper

    5. Adjustment 7. Work with the 2 push switches (SW383, 384) according to displacement amount for the specified value. Pressing SW383 [1] moves the staple position upward while pressing SW384 [2] moves the staple position downward. • Adjustment range: +10 to -10 (correction amount per unit: 0.125mm) After the adjustment value is specified, go through the following procedure.
  • Page 296 5. Adjustment 3. Free the harness [1] from the Harness Guide [2]. • 12 Connectors [3] 4. Free the 2 harnesses. • 2 Connectors [1] • 3 Wire Saddles [2] • 3 Edge Saddles [3] 5. Remove the Saddle Stitcher Controller PCB and the Harness Guide [1]. •...

  • Page 297: Adjusting Position For Saddle Alignment Width

    5. Adjustment 6. Loosen the 2 fixing screws [1] of the lead edge stopper fixture by approx. quarter turn. 7. Correct the position of the stopper fixture according to the displacement amount (C) for folding position that was measured in step 1). Procedure: Turn the cross-hole screw [1] to adjust the position of the lead edge stopper fixture [2] upward/downward.
  • Page 298 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. • In the case of A-configuration [2] • In the case of L-configuration [3] Then, press SW385 so that the adjustment is ready now. SW382 SW381 SW383...

  • Page 299: Bufferless Mode

    5. Adjustment 5. Adjust 2 push switches (SW383, 384) so that there will be no gap [D] between the saddle guide plate [1] and the paper edge [2]. Adjustment method is as follows: Pressing SW383 [3] moves the guide plate in A direction while pressing SW384 [4] moves the guide plate in B direction. •...

  • Page 300: Adjusting Assist Stopper Position

    5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press SW385 [1] so that the adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
  • Page 301 5. Adjustment ■ Procedure 1. Set A4 or LTR size paper [1] on the intermediate process tray in the arrow direction, and then measure displacement amount [A] between the paper edge stopper [2] and the assist stopper [3]. When the measurement value (+A or -A) is out of the standard value (within 0 + 0.5 mm in +A direction), perform the following steps to make the value within the range.

  • Page 302: Adjusting Height Of Staple Inlet Guide

    5. Adjustment 3. Loosen the screw [1] of the assist stopper to adjust the displacement amount of the stopper [2] to be within the specified value [3]. CAUTION: If the reference value [3] measured in the previous step is -A, move the stopper [2] in the direction of the white arrow. If the reference value [3] measured in the previous step is +A, move the stopper [2] in the direction of the black arrow.
  • Page 303 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press SW385 [1] so that the height adjustment for staple inlet guide is ready now. SW382 SW381 SW383...

  • Page 304: Adjusting Paddle Height

    5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the staple inlet guide position [4] is moved down. In the same way, by pressing SW384 once, the LED [3] indicates "+1" and the staple inlet guide position [5] is moved up. •...
  • Page 305 5. Adjustment ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...

  • Page 306: Adjustment In The Case Of Failure In Stacking Performance Of Tray ( When Upward Curl/Downward Curl Occurs)

    5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the paddle position [4] is moved down. In the same way, by pressing SW384 once, the LED [3] indicates "+1"...
  • Page 307 5. Adjustment NOTE: Executing this adjustment enables the finisher to increase feeding speed at the timing that the paper's trail edge reaches the delivery roller. As a result, the trail edge of paper does not stay around the delivery outlet and the tray stackability will improve. Execute this adjustment in the case of failure in tray stacking (downward curl) as shown in the figure below or replacing the finisher controller PCB.
  • Page 308 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.

  • Page 309: Adjustment In The Case Of Failure In Stacking Performance Of Tray (Run-On Of Paper When Using Thin Paper)

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Failure in Stacking Performance of Tray (run-on of paper when using thin paper) Execute this adjustment in the case of failure in stacking performance of the tray when using thin paper as shown in the figure below or replacing the finisher controller PCB.
  • Page 310 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.

  • Page 311: Adjustment In The Case Of Canceling Limit For Tray Stack

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjustment in the Case of Canceling Limit for Tray Stack Execute this adjustment in the case of canceling the limit for tray stacking of coated paper or extra-length paper or replacing the finisher controller PCB.
  • Page 312 5. Adjustment NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...

  • Page 313: Adjusting Alignment For Saddle Stapling

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Alignment for Saddle Stapling CAUTION: Do not touch the drive parts because the finisher works without the covers during checking for this adjustment. This adjustment is executed when replacing or installing/removing the Saddle Stapler or when staple positions (saddle delivery) are displaced at the rear side and the front side.
  • Page 314 5. Adjustment 6. Remove the switch cover. NOTE: Refer to "“Preparations” on page 210" for details of step 4) to 6). 7. Hold the lever [1] to pull out the saddle unit [2], and then open the saddle right guide [3]. 8.
  • Page 315 5. Adjustment 10. Press switch SW385 [1] once so that stapling (saddle delivery) is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 11. Press push switch SW384 [1] several times to execute stapling. SW382 SW381 SW383 SW384 SW385 ENTER 12. Press switch SW383 [1] several times to execute folding and delivery of paper. SW382 SW381 SW383...

  • Page 316: Adjusting Engagement/Disengagement Position Of Saddle Disengagement Roller

    5. Adjustment 14. Loosen the 2 screws [1] that secure the saddle stapler. 15. Adjust tilt of the saddle stapler according to the displacement amount of stapling position. • If the stapling position at the front is displaced downward as shown in step 13) (in the case of displacement amount [A]) Remedy: Move the stapler [1] in the direction of the arrow [A] to meet the specified value.
  • Page 317 5. Adjustment M114 ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...
  • Page 318 5. Adjustment 3. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the pressure applied to the disengagement roller [1] is reduced (the disengagement roller is moved in A direction).

  • Page 319: Adjusting Feeding Distance Of Saddle Disengagement Roller

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 5. Execute booklet print from the saddle and check that there is no displacement in staple position. Adjusting Feeding Distance of Saddle Disengagement Roller Execute this adjustment in the case of displacement in staple position.
  • Page 320 5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.

  • Page 321: Adjusting Side Registration Of Saddle

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Adjusting Side Registration of Saddle Execute this adjustment in the case of frequent jam with the saddle stack guide. NOTE: The cause of jam is because the edge of feeding paper is caught in the hole of this guide due to displacement of the saddle stack guide.
  • Page 322 5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER...
  • Page 323 5. Adjustment 3. Go through the following steps to calculate displacement amount of the saddle stack guide. 3-1) Open the front cover [1]. 3-2) Push the 3 claws [1], and remove the 3 knobs [2]. Knob Claw CAUTION: When the One-way Clutch [1] inside the knob is removed, be sure to install it in the direction where the arrow marking of the One-way Clutch is visible.
  • Page 324 5. Adjustment • 2 Screws [3] 3-5) Determine the actual measurement value (distance between the feed front side plate and the saddle front side plate) using a scale. 3-6) Calculate displacement amount of the saddle stack guide using the reference value (23.8mm) and the actual measurement value (displacement amount = actual measurement value - reference value).

  • Page 325: Setting Of Pressless Mode

    5. Adjustment 5. Pressing switch SW383 [1] or SW384 [2] determines adjustment level. [When the initial setting value is "0".] By pressing SW383 once, the LED [3] indicates "-1" and the shift unit [4] slides to the front as shown in the figure below (- direction).

  • Page 326: Adjusting Delivery Angle

    5. Adjustment ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3.
  • Page 327 5. Adjustment <In the case of upper curl> <When trailing edge leaning occurred> * Trailing edge leaning: A stacking failure which occurs when trailing edge of paper to be delivered is caught at the delivery outlet depending on the delivery angle. ■...
  • Page 328 5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER...
  • Page 329 5. Adjustment 3. Press push switch SW384 [1] to execute setting. SW382 SW381 SW383 SW384 SW385 ENTER Setting range: -12 to +10 • In the case of lower curl: execute adjustment in - (negative) direction (delivery angle is increased) • In the case of upper curl: execute adjustment in + (positive) direction (delivery angle is reduced: feeding performance is improved) <In the case of lower curl, When take-up feed of paper occurred>...

  • Page 330: Setting Of Tray Speed

    5. Adjustment 4. Press switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Setting of Tray Speed Execute this adjustment in the case of abnormal sound when the tray is moved up/down. Adjusting method is as follows: ■...

  • Page 331: Changing Lower Delivery Mode

    5. Adjustment 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383 SW384 SW385 ENTER 3. Press push switch SW384 [1] to execute setting. Setting range: 0 to +1 • 0: lifting speed gets slower •...
  • Page 332 5. Adjustment NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press switch SW385 [1] so that this adjustment is ready now. SW382 SW381 SW383...

  • Page 333: Adjusting Hole Positions In Feeding Direction

    5. Adjustment 3. Press push switch SW384 [1] to execute setting. Setting range: 0 to +5 • 0: Normal mode • 1: Forcible 1 sheet through delivery mode • 2: Forcible stack delivery (with buffer) mode • 3: Forcible 2 sheet through delivery mode •...
  • Page 334 5. Adjustment 2. Remove the 2 punch stopper units [1]. • 2 screws [2] 3. Remove the spring [1]. 1 spring [1]...

  • Page 335: Upper/Lower Neat Paddle Position Adjustment

    5. Adjustment 4. Loosen the screw [1] to adjust position of the stopper plate [3] by following the scale of the engraved line [2]. • Engraved line [A]: not used [B]: adjustment position at the time of shipment [C]: scale for adjustment 1 increment shifts the punch position toward the paper edge by 1mm.
  • Page 336 5. Adjustment ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations”...
  • Page 337 5. Adjustment 3. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "0: Upper Neat Paddle/1: Lower Neat Paddle" is displayed on the LED [3]. Determine the mode by pressing SW385 [4]. SW382 SW381 SW383...
  • Page 338 5. Adjustment 4. By pressing the Push Switch SW385 [1], the adjustment value is displayed on LED [3]. Then, press SW383 [4] or SW384 [2] to change the adjustment value in increments of 1 pulse. • Adjustment range: +7 to -7 (shift amount per unit: 1 mm) SW382 SW381 SW383...

  • Page 339: Punch Skew Tolerance Adjustment Mode

    5. Adjustment 5. Press the Push Switch SW385 [1] to complete the adjustment of Neat Paddle position. SW382 SW381 SW383 SW384 SW385 ENTER Punch skew tolerance adjustment mode Execute the adjustment in the following cases. • When displacement of hole position (within 8.5 mm) occurs and paper is skewed on the way from when it passes through the Delivery Outlet until it is aligned with the Alignment Plate at the time of delivery.
  • Page 340 5. Adjustment 2. Open the front cover and put the door switch tool into the door switch. 3. Remove the switch cover. NOTE: Refer to "“Preparations” on page 210" for details of step 1) to 3). ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383...

  • Page 341: Process Tray Alignment Operation Adjustment Mode With A4/A4R/Ltr/Ltrr Size Paper

    5. Adjustment 4. Press the Push Switch SW385 [1] to determine skew correction amount, and complete the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Process Tray alignment operation adjustment mode with A4/A4R/LTR/LTRR size paper Execute the adjustment in the following cases. •...

  • Page 342: Side Registration Position Fine Adjustment Mode (Shift Amount Change)

    5. Adjustment 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383 SW384 SW385 ENTER 3. By pressing the Push Switch SW383 [1] or SW384 [2], mode can be selected. Every time SW384 [2] is pressed, "0: Deliver as a stack after aligning on the Process Tray/1: Deliver as a stack without aligning on the Process Tray"...
  • Page 343 5. Adjustment The operation procedure is shown below. ■ Preparations 1. Turn ON the power of the host machine to be on to be on standby. 2. Open the front cover and put the door switch tool into the door switch. 3.
  • Page 344 5. Adjustment 4. Press the Push Switch SW385 [1] to determine the mode. SW382 SW381 SW383 SW384 SW385 ENTER 5. By pressing the Push Switch SW383 [1] or SW384 [2], mode setting can be changed. Every time SW384 [2] is pressed, "0: Disabled/1: Enabled stitching only/2: Enabled non-stitching only/3: Enabled stitching/ non-stitching"...

  • Page 345: Adjustment Of The Paper Stack Interval When Connecting The Third-Party Option

    5. Adjustment 9. Press SW383 [1] or SW384 [2], and adjust the shift amount in increments of 1 pulse. • Adjustment range: 0 to -40 (shift amount per unit: 0.1 mm) Example) When the adjustment value is -40, the shift amount is decreased by 4 mm. •...
  • Page 346 5. Adjustment NOTE: Refer to “Preparations” on page 210 for details of step 1 to 3. ■ Procedure 1. Set DIP SW382 [1] on the Switch PCB as shown in the figure below. SW382 SW381 SW383 SW384 SW385 ENTER 2. Press the Push Switch SW385 [1] to complete preparation for the adjustment. SW382 SW381 SW383...

  • Page 347: Canceling The Limit For Tray Stack (When Connect The Multi Function Professional Puncher)

    5. Adjustment 4. Press Push Switch SW385 [1] again to complete this adjustment. SW382 SW381 SW383 SW384 SW385 ENTER Canceling the Limit for Tray Stack (When connect the Multi Function Professional Puncher) When the Multi Function Professional Puncher is connected, the tray capacity is limited as follows: By canceling the limit of the Tray Stack with this adjustment, the tray capacity can be changed to the one described in the Specifications in Chapter 1.

  • Page 348: Troubleshooting

    Troubleshooting Upgrading..........340 Error code displayed on the 7-segment LED display........341 Drive/Sensor check......342 Paper Feed Failure......349...

  • Page 349: Upgrading

    6. Troubleshooting Upgrading Upgrading Perform upgrade of this machine by connecting a copy machine. Refer to the service manual of the host machine for a detailed procedure.

  • Page 350: Error Code Displayed On The 7-Segment Led Display

    6. Troubleshooting Error code displayed on the 7-segment LED display Error code displayed on the 7-segment LED display An error code displayed on the 7-segment LED display consists of the last 2 digits of the machine's error code and the last 2 digits of the detail code.

  • Page 351: Drive/Sensor Check

    6. Troubleshooting Drive/Sensor check Motor,Solenoid DIPSW(SW382) Sim- Name details Inlet feed motor After pressing ENTER to start the motor, use +/- to switch the speed. Press ENTER again to terminate the motor. 300 to 1500 mm/s (in units of 100 mm/s, default: 500 mm/s) Shift feed motor After pressing ENTER to start the motor, use +/- to...
  • Page 352 6. Troubleshooting DIPSW(SW382) Sim- Name details On On Processing stopper move mo- After pressing ENTER to start the motor, use + to move to the 1-staple position in units of 10 mm in the range of 0 to 50 mm. Use - to move to the 2-staple position. Press Enter again to terminate the motor (Home).
  • Page 353 6. Troubleshooting DIPSW(SW382) Sim- Name details On On On M201 Stack Retainer Motor After pressing ENTER to start the motor, use + to se- lect the mode (A: Operation check/B: HP adjustment/C: Pressure adjustment/D: Middle position adjustment/E: Corrugation position adjustment) Operation check: Every press of ENTER changes the position as follows;...
  • Page 354 6. Troubleshooting DIPSW(SW382) Sim- Name details On On On On M101 Saddle transport motor After pressing ENTER to start the motor (665 mm/s), use +/- to switch the speed (between 665 mm/s and 250 mm/s). Press ENTER again to terminate the mo- tor.

  • Page 355: Sensor

    6. Troubleshooting Sensor DIPSW(SW382) display Name Blinking Front door sensor Closed Open Upper cover sensor Closed Open Inlet sensor Paper present Paper absent Shift unit trailing edge Paper present Paper absent sensor Upper delivery sensor Paper present Paper absent Lower delivery sensor Paper present Paper absent Horizontal registration de-...
  • Page 356 6. Troubleshooting display Name Blinking PS27 Staple HP sensor Other than HP DIPSW(SW382) display Name Blinking PS32 Tray A paper sensor Paper present Paper absent PS33 Tray B paper sensor Paper present Paper absent PS50 Tray A Fourth Position Detected Not detected Sensor PS49...
  • Page 357 6. Troubleshooting display Name Blinking PS117 Saddle delivery tray paper Paper present Paper absent sensor 1 PS111 Saddle delivery tray paper Paper present Paper absent sensor 2 DIPSW(SW382) display Name Blinking Connected Not connected DIPSW(SW382) display Name Blinking UN13 Buffer path 1 sensor PCB OK UN14 Buffer path 2 sensor PCB OK UN22...

  • Page 358: Paper Feed Failure

    6. Troubleshooting Paper Feed Failure When the Inlet Transport Unit jams using paper heavier than 351 g/m2. When jam occurs in the Inlet Transport Unit of the finisher with paper heavier than 350 g/m , the following measures may be able to avoid it.
  • Page 359 6. Troubleshooting 3. In the case of Saddle Finisher, remove the Saddle Inner Cover (Lower) [1]. • 1 Screw [2] • 1 Knob [3] • 3 Screws [4] 4. Remove the 2 Caster Covers [1] at the left side. (the illustration shows in the case of the Saddle Finisher) •...
  • Page 360 6. Troubleshooting 5. Loosen the caster's Fixing Nut [1] with the Spanner (Large) [2] in [A] direction. CAUTION: Insert the Spanner [3] thru the opening under the Saddle Bottom Plate [2], when loosening the Caster Fixing Nut [1] at the front side of the Saddle Finisher.
  • Page 361 6. Troubleshooting 9. Connect the finisher with the host machine again. 10. Install the covers and other parts removed in the previous steps.

  • Page 362: Appendices

    APPENDICES Service Tools........354 Solvents and Oils......355 General Circuit Diagram....356...

  • Page 363: Service Tools

    Service Tools Service Tools The followings are the required tools to perform the service operation. Tool name Tool number Usage/remarks Door switch tool 4Y8-6015 Front door switch ON...

  • Page 364: Solvents And Oils

    Solvents and Oils Solvents and Oils Name Description Remarks Alcohol Cleaning: • Do not bring near fire. e.g., glass, plastic, rubber • Procure locally. parts, external covers Lubricant (Super Lubu Lubrication: • FY9-6005 Grease) e.g.,gears, drive areas, fric- tion areas.

  • Page 365: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram General Circuit Diagram (Finisher 1/7) 100V/200V SOLD1 SOLD2 J471 Inlet SOLD3 UN12 AC noise filter PCB MT1003 GN/Y J474 J475 J474 J473 J472 FT1019 FT1020 Outlet for FT1021 Professional Puncher MT1004 Power cooling fan 1 FT1022 Power cooling 2 (J101)

  • Page 366: General Circuit Diagram (Finisher 2/7)

    General Circuit Diagram General Circuit Diagram (Finisher 2/7) Finisher controller PCB J129 J127 J156 J161 J128 J522D J2594D 12 11 10 9 J522DH J2594LH J522L J2594L J525D J539D J524D J525DH J520D J526D J2595DH J638 J519D J518D J525L J520LH J526LH J539LH J524LH J2595D J515...

  • Page 367: General Circuit Diagram (Finisher 3/7)

    General Circuit Diagram General Circuit Diagram (Finisher 3/7) Inlet roller disengage motor PS43 Inlet roller J3000D HP sensor Inlet sensor J159 ASSIST-R3-SL +24V Finisher controller PCB J542L PS24 J542DH J544 Paper trailing edge Lower J3102 Saddle path drop guide HP sensor J542D delivery sensor J125...

  • Page 368: General Circuit Diagram (Finisher 4/7)

    General Circuit Diagram General Circuit Diagram (Finisher 4/7) Finisher controller PCB J145 J106 J140 J152 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J615D J623D J633D J2597DH 18 17 16 15 14 13 12 11 10 9 J615DH J623DH J633DH...

  • Page 369: General Circuit Diagram (Finisher 5/7)

    General Circuit Diagram General Circuit Diagram (Finisher 5/7) Finisher controller PCB J122 J139 J141 J121 J123 J111 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 J620D J680 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9...

  • Page 370: General Circuit Diagram (Finisher 6/7)

    General Circuit Diagram General Circuit Diagram (Finisher 6/7) J109B J109A J108B J108A Finisher controller PCB B15 A15 J109WH B18 A18 J108WH MT1012 MT1013 MT1014 MT1015 J2535 J703 J702 J2533 J2534 J292A J2544 J704 J705 J2541 J2542 J2543 J292B UN10 UN11 Tray A motor driver PCB Tray B motor driver PCB PS48...

  • Page 371: General Circuit Diagram (Finisher 7/7)

    General Circuit Diagram General Circuit Diagram (Finisher 7/7) Finisher controller PCB J151 J150 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 J501 J502 UN201 J505 Neat Driver PCB J506 J504 J503 J2507D 17 16 15 14 13 12 11 10 9 J2519DH...

  • Page 372: General Circuit Diagram (Saddle 1/3)

    General Circuit Diagram General Circuit Diagram (Saddle 1/3) Finisher controller PCB Relay PCB J105 J104 J107 J421 J104_BUS[0:29] J1002D_BUS[0:29] J1003D J1002D J1001F J942DH J942D 13 12 11 10 9 J1001M J1002L J1002LH J942L J1003L J1003LH J1002L_BUS[0:29] J202_BUS[0:29] J201 J203 J202 J931 J932 J933...

  • Page 373: General Circuit Diagram (Saddle 2/3)

    General Circuit Diagram General Circuit Diagram (Saddle 2/3) PS110 PS116 PS115 Saddle press Saddle press Saddle press HP sensor position sensor motor sensor M104 M113 M101 M114 PS122 PS107 PS101 PS108 PS118 PS103 Saddle roller Saddle tapping Saddle feed motor Saddle lead-in roller Saddle lead-in Saddle roller...

  • Page 374: General Circuit Diagram (Saddle 3/3)

    General Circuit Diagram General Circuit Diagram (Saddle 3/3) M105 M106 M108 M115 CL101 Saddle paper Saddle folder Saddle press PS125 Saddle clamp Saddle folding roller push-on /feeder motor motor PS123 PS124 motor disengagement clutch Saddle clamp plate motor Saddle clamp motor rotation Saddle folding roller HP sensor...

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