ABB ACS580-01 Installation Instructions Manual

Drives frame size r9e

Hide thumbs Also See for ACS580-01:

Quick installation and setup manual (434 pages)

Hardware manual (278 pages)

Quick installation (276 pages)

Table Of Contents

Quick Links

Download this manual

—

ABB DRIVES

ACS580-01, ACH580-01 and ACQ580-01

drives frame size R9e

Installation instructions

Table of Contents

Need help?

Do you have a question about the ACS580-01 and is the answer not in the manual?

Questions and answers

Summary of Contents for ABB ACS580-01

Page 1 — ABB DRIVES ACS580-01, ACH580-01 and ACQ580-01 drives frame size R9e Installation instructions...
Page 3: Installation Instructions
ACS580-01, ACH580-01 and ACQ580-01 drives frame size Installation instructions Table of contents 3. Mechanical installation 4. Electrical installation 3AXD50001240653 Rev A Original instructions EFFECTIVE: 2025-06-16...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions 2 Introduction to the manual Contents of this chapter..................Applicability........................ Target audience......................Related documents....................3 Mechanical installation Contents of this chapter..................Necessary tools......................Before you start......................Install the drive on the wall..................Remove the front cover....................
Page 6 6 Table of contents 5 Technical data Contents of this chapter..................Nominal ratings......................Fuses..........................Typical power cable sizes..................Terminal data for the power cables............... Dimensions, weights and free space requirements........... Dimension drawings..................IP21......................Further information...
Page 7: Safety Instructions
Safety instructions 7 Safety instructions WARNING Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation, commissioning, or maintenance work.
Page 8 8 Safety instructions • Lift the drive with a lifting device. Use the lifting eyes of the drive. • Do not tilt the drive. The drive is heavy and its center of gravity is high. An overturning drive can cause physical injury.
Page 9: Introduction To The Manual
Contents of this chapter This chapter describes the manual. Applicability This manual is applicable to ACS580-01, ACH580-01 and ACQ580-01 drives, frame size R9e. It is a supplement to: • ACS580-01 quick installation and start-up guide for global (IEC) product types (3AXD50001317799 [English]) •...
Page 10: Related Documents
10 Introduction to the manual Related documents For more documentation, go to www.abb.com/drives/documents. ACS580-01 manuals ACH580-01 manuals ACQ580-01 manuals...
Page 11: Mechanical Installation
Mechanical installation 11 Mechanical installation Contents of this chapter This chapter gives instructions on how to remove the necessary parts before you connect the cables. Refer to Technical data (page 31) for the dimensions, weights and free space requirements. For other instructions, refer to the quick installation and start-up guide.
Page 12: Before You Start
12 Mechanical installation Before you start WARNING Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do electrical installation, commissioning or maintenance work.
Page 13: Remove The Front Cover
Mechanical installation 13 Remove the front cover Loosen the 14 captive screws with a T20 Torx screwdriver. 2. Remove the control panel. Use the control panel slot to lift the front cover. 3. Push the control panel cable through the control panel slot to remove it from the front cover.
Page 14: Remove The Emc Cover Plates
14 Mechanical installation Remove the EMC cover plates Fastener type Tightening torque M5×12 combi screw 3 N·m (26.6 lbf·in)
Page 15: Remove The Side Plates
Mechanical installation 15 Remove the side plates You can remove the side plates for easier cable installation. To remove the side plates: Loosen the three captive screws per side plate. Use a 300 mm (11.8 in) screwdriver extension bit. 2. Remove the side plates. To install the side plates: Attach the upper front corner of the side plate.
Page 16: Remove The Emc Side Plate
16 Mechanical installation Remove the EMC side plate Fastener type Tightening torque M5×12 combi screw 3 N·m (26.6 lbf·in) Remove the control cable entry plate Fastener type Tightening torque M5 nut 1.5 N·m (13.3 lbf·in)
Page 17: Remove The Clamping Shelves
Mechanical installation 17 Remove the clamping shelves Fastener type Tightening torque M5 nut 3 N·m (26.6 lbf·in)
Page 18: Remove The Terminals
18 Mechanical installation Remove the terminals Remove the four M5 nuts. Use a 300 mm (11.8 in) extension bit. 2. Remove the six M10 nuts, M10 washers and one M10×25 combi screw. 3. Remove the terminal. 4. Repeat until you have only one row of terminals left. Fastener type Tightening torque M5 nut...
Page 19: Electrical Installation
For the connection diagram and default I/O connections, refer to: • ACS580-01 quick installation and start-up guide for global (IEC) product types (3AXD50001317799 [English]) • ACH580-01 quick installation and start-up guide for global (IEC) product types (3AXD50001324124 [English]) •...
Page 20: Make Sure That The Drive Is Compatible With The Grounding System
1) A residual current device must be installed in the supply system. 2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive. ￭ Disconnecting internal EMC filter or ground-to phase varistor WARNING Obey the safety instructions of the drive.
Page 21: Measure The Insulation Resistance Of The Input And Motor Cables And The Motor
Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be greater than 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the manufacturer’s instructions.
Page 22: Connect The Power Cables
22 Electrical installation Connect the power cables Refer to Drives with DC connection (page 25) for the DC connection instructions. WARNING Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do electrical installation, commissioning or maintenance work.
Page 23 Electrical installation 23 2. Connect the cables: a. Ground the shield 360° with the hose clamp around the stripped part of the cable to the grounding support in the backplate. In the next two cable rows, use the grounding supports in the clamping shelf. Do not tighten the hose clamp too much.
Page 24 24 Electrical installation Finalize the first row of cables: 3. Install the grommet kits to the cable entry plate with four M5 nuts each and tighten the nuts to 1.5 N·m (13.3 lbf·in). 4. Install the clamping shelf with four M5 nuts and tighten the nuts to 3 N·m (26.6 lbf·in).
Page 25: Drives With Dc Connection
Electrical installation 25 ￭ Drives with DC connection First row of cables Prepare the cables: a. Cut holes into the rubber grommets. b. Slide the grommet kits onto the cables. c. Slide the hose clamps onto the cables. d. Prepare the ends of the input power cable, motor cable and DC cable as shown in the figure.
Page 26 26 Electrical installation 2. Connect the motor cable as instructed in Connect the power cables (page 22). 3. Connect the input cable as instructed in Connect the power cables (page 22). 4. Install the grommet kits to the cable entry plate with four M5 nuts each and tighten the nuts to 1.5 N·m (13.3 lbf·in).
Page 27: Second Row Of Cables
Electrical installation 27 Second row of cables Connect the input cable as instructed in Connect the power cables (page 22). 2. Connect the DC cable: a. Ground the shield 360° with the hose clamp around the stripped part of the cable to the hole in the clamping shelf. Do not tighten the hose clamp too much.
Page 28: Third Row Of Cables
28 Electrical installation 5. Install the clamping shelf with four M5 nuts and tighten the nuts to 3 N·m (26.6 lbf·in). • The clamping shelf installation procedure is the opposite of the removal procedure. Refer to Remove the clamping shelves (page 17).
Page 29: Connect The Control Cables
Electrical installation 29 Connect the control cables WARNING Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do electrical installation, commissioning or maintenance work.
Page 30: Install The Front Cover
30 Electrical installation Install the front cover The installation procedure is the opposite of the removal procedure. Refer to Remove the front cover (page 13).
Page 31: Technical Data
Technical data 31 Technical data Contents of this chapter This chapter contains the technical specifications of the drive. For the complete technical data of the drive, refer to the drive hardware manual. Nominal ratings ACx580- Frame Input current Output current Motor power 01-…...
Page 32: Fuses
32 Technical data Fuses ACx580- Frame gG fuse uR/aR fuse UL class T 01-… (IEC 60269) (DIN 43653) ABB type Bussmann type 3-phase U = 400 V or 480 V 595A-4 170M6014 JJS-800 670A-4 170M6014 JJS-800 Typical power cable sizes...
Page 33: Dimensions, Weights And Free Space Requirements
Technical data 33 Dimensions, weights and free space requirements Frame Dimensions and weights, IP21 (UL Type 1) Height Width Depth Weight 1128 44.42 17.47 20.31 1) 188 kg (414 lb) with EMC C2 filter Frame Free space, IP21 (UL Type 1) Vertical mounting stand alone Vertical mounting side by side Above...
Page 34: Dimension Drawings
34 Technical data ￭ Dimension drawings IP21...
Page 35: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to new.abb.com/contact-centers.

This manual is also suitable for:

Ach580-01 Acq580-01