Nederman OMF Installation Manual
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Nederman OMF Installation Manual

Nederman OMF Installation Manual

Stationary filters oil mist fibredrain
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Installation Manual
Stationary Filters
Oil Mist FibreDrain
OMF/OSF
Revision date: 2021-06-09

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Summary of Contents for Nederman OMF

  • Page 1 Installation Manual Stationary Filters Oil Mist FibreDrain OMF/OSF Revision date: 2021-06-09...
  • Page 2 To order this specific operation and maintenance instruction document, use Nederman AX 12401189 part number...

  • Page 3: Table Of Contents

    Table of Contents General Description – Oil Mist / Smoke Collectors Technical Diagram Transport, Installation and Commissioning General Transport and Installation Instructions Airflow control Ductwork Installation Drainage System Electrical Installation Commissioning Safety Instructions Appropriate Safeguards General Maintenance Removal / Installation of stage 1 and 2 Filter Elements Washing Stage 1 Filter Element Removal / Installation of stage 3 HEPA Filter Disposal of used Filter Elements.

  • Page 4: General Description - Oil Mist / Smoke Collectors

    Each filter element will maintain the same high filtration efficiency throughout its life until they reach the final pressure drop. NOTE! The Nederman FibreDrain OMF & OSF 1000-2 have two filter stages. Filter stage 1 is a combination filter and stage two is a HEPA filter.

  • Page 5: Technical Diagram

    Gauge Filter 3 16: Fan Impeller 17: Fan Casing 18: Electrical motor Figure 1.1 NOTE! The FibreDrain OMF & OSF 1000-2 has two filter stages. Filter stage 1 is a combination filter and stage two is a HEPA filter. 5 (216)

  • Page 6: Transport, Installation And Commissioning

    OSF 3000 All accessories delivered separately. OSF 3500 All accessories delivered separately. OSF 7000 All accessories delivered separately. OMF 1000FC All accessories delivered separately. OMF 1000-2 All accessories delivered separately. OMF 2000 Delivered with outlet silencer separately, packed on the side.
  • Page 7 Installation and handling of units delivered standing When lifting the complete units off the pallet and to position in factory always use the marked lifting lugs on the side of the filter housing. Lifting holes in other parts, like transitions, fans etc, are not permitted for use when lifting complete unit.
  • Page 8 Information sticker (app 85x45 mm) close to each approved lifting point. When filter is moved into it’s position, always bolt the unit to the floor! Always comply with the local regulations for safe handling and always create a safety zone around the area of erecting the unit. 8 (216)
  • Page 9 Installation and handling of units delivered in parts Units too large to transport assembled are delivered in parts to be assembled at site. Always comply with the local regulations for safe handling and workers safety. Assembly of the unit is done in the air direction, starting from the floor and up. In general, the assembly instruction follows: 1) Assemble the inlet chamber and bolt to the floor in the proper position (with or without extension structure).
  • Page 10 3) Assemble the outlet chamber on top of the filter housings using sealant and bolts, washers and nuts according to above. Instantly remove excess sealant and improve painting if needed. 4) Assemble fan on top of the outlet chamber using the parts in the mounting kit according to below picture.

  • Page 11: Airflow Control

    FibreDrain OMF/OSF may not be connected to processes with explosive and/or flammable environments. FibreDrain OMF/OSF may not be used on hot gasses. Max operational temperature 40°C for models with inbuilt fans and 60°C for models with external fan. When collecting neat oil (straight oil) it is always recommended to ground all componenets to eliminate risk for static electricity sparks.
  • Page 12 HEPA differential pressure gauge. NOTE 1 this method of reducing airflow is always reducing the energy efficiency and Nederman strongly recommend to use an inverter airflow control since this will make sure that the system is operated with minimum energy consumption throughout the filter life.

  • Page 13: Ductwork Installation

    In general horizontal ductwork should be installed with a slight slope towards the filter unit. Low points where oil can be accumulated/collected should be avoided. Nederman recommend that the duct system shall be designed with a conveying velocity of 12-15 m/s.

  • Page 14: Drainage System

    2.4 Drainage System Each oil mist collector incorporates two drainage sockets in the base of the sump, size DN25 internal thread. One drainage connection is fitted with a blanking plug whilst the other is used for drainage. There are two drainage options available, see diagram 2.1: Option 1.

  • Page 15: Electrical Installation

    2.5 Electrical installation Note: The electrical installation must be performed by qualified electricians. Disconnect the power supply to the filter unit before it is opened and/or before starting work on the filter unit. For information regarding installation, refer to the wiring diagram in the product data sheet.

  • Page 16: Safety Instructions

    3 Safety Instructions 3.1 Appropriate Safeguards During Maintenance work consider the following risks: Warning: Risk of Electric Shock to avoid this: Before servicing the oil mist filter, ensure the safety switch is turned off, locked and test for dead. Risk of Fall to avoid this: Use safe ladders / platforms.

  • Page 17: General Maintenance

    Warning: A used filter element saturated with oil can have a weight of up to 40 kg. NOTE! The FibreDrain OMF & OSF 1000-2 has two filter stages. Filter stage 1 is a combination filter and stage two is a HEPA filter.
  • Page 18 When installing the new filters ensure that filters 1 and 2 are never reversed. Picture 4.2 Picture 4.3 Picture 4.4 Filter Element lifted and locked in position (OMF 1000-2, 2000, 2000FC, 4000, 1000FC, OSF 1000-2, 1000, 2000, 1000FC, 500FC). Picture 4.5 Picture 4.6 Picture 4.7 Filter Element lifted and locked in position (OMF 6000, OSF 3000, 4000, 3500, 7000).

  • Page 19: Washing Stage 1 Filter Element

    4.2 Washing Stage 1 Filter Element (not for FibreDrain OMF & OSF 1000-2) The stage 1 filter element is washable up to 3 times. The procedure is as follows: 1. Remove the filter element as described under paragraph 4.1 2. Place the filter element in a suitable location where the oil can be separated from the wash water.

  • Page 20: Technical Data

    6 Spare Parts List For trouble-free operation and guaranteed performance, we recommend that only original spare parts from Nederman are used. Part numbers can be found on the equipment nameplate, or contact Nederman. Always reference Nederman order No / project No. 20 (216)
  • Page 21 Technical Data for Nederman FibreDrain Oil Mist Filters OMF, floor standing design OMF 4000i OMF 2000 OMF 4000 OMF 6000 Description 12400848 Article Number 12400008 12400030 12400036 1006990 Drawing Number 1006935 1007295 1007304 Application Emulsion Coolant Type Emulsion Emulsion Emulsion 4,000 m³/h...
  • Page 22 Technical Data for Nederman FibreDrain Oil Smoke Filters OSF, floor standing design OSF 2000i Description OSF 1000 OSF 2000 OSF 3000 12400847 Article Number 12400029 12400011 12400035 1006990 Drawing Number 1006935 1007296 1007407 Application Neat Oil Coolant Type Neat Oil...
  • Page 23 Technical Data for Nederman FibreDrain Oil Smoke Filters OSF, floor standing design OSF 7000 Description OSF 3500 12400900 Article Number 12400031 1007405 Drawing Number 1007319 Application Neat Oil Coolant Type Neat Oil 7,000 m³/h 3,500 m³/h Nominal Airflow Motor Three Phase IE3...
  • Page 24 Technical Data for Nederman FibreDrain Oil Smoke OSF/ OMF Mist Filters 2 filter stages, floor standing design Description OSF 1000-2 OMF 1000-2 Article Number 12400027 12400024 Drawing Number 1006934 1006934 Application Coolant Type Neat Oil Emulsion Nominal Airflow 1,000m³/h 1,000m³/h...
  • Page 25 Technical Data for Nederman FibreDrain Oil Smoke Filters OSF FC, flex comp design OSF 1500FC Description OSF 500FC OSF 1000FC 12400005 (R/B) 12400874 (R/B) Article Number 12400017 12400196 (L/B) 12400875 (L/B) 1007084 Drawing Number 1008173 1007059 Application Neat Oil Coolant Type...
  • Page 26 Technical Data for Nederman FibreDrain Oil Mist Filters OMF FC, flex comp design Description OMF 1000FC OMF 2000FC 12400021 (R/B) Article Number 12400001 12400200 (L/B) Drawing Number 1008174 1007059 Application Coolant Type Emulsion Emulsion 1,000 m³/h 2,000 m³/h Nominal Airflow...
  • Page 27 Technical Data for Nederman FibreDrain Oil Mist Filters OMF, standard modular design OMF 2x6000 Description OMF 2x4000 OMF 3x4000 Inlet left / Inlet right Inlet left / Inlet right Inlet left / Inlet right Article Number 12401151 / 12401152 12401153...
  • Page 28 Technical Data for Nederman FibreDrain Oil Smoke Filters OSF, standard modular design OSF 4x2000 Description OSF 2x2000 OSF 3x2000 Inlet left / Inlet right Inlet left / Inlet right Inlet left / Inlet right Article Number 12401141 / 12401142 12401143...
  • Page 29 Technical Data for Nederman FibreDrain Oil Smoke Filters OSF, standard modular design Description OSF 5x2000 OSF 4x3000 Inlet left / Inlet right Inlet left / Inlet right Article Number 12401147 / 12401148 12401149 / 12401150 Inlet left / Inlet right...

  • Page 30: Iso 9001 & Iso 14001 Certification

    7 ISO 9001 & ISO 14001 Certification 30 (216)
  • Page 31 31 (216)

  • Page 32: Contact Information

    8 Contact information Customer Service and Technical Support Nederman Corporation USA 4404-A Chesapeake Drive Charlotte, NC 28216 336-821-0800 www.nederman.com 32 (216)

This manual is also suitable for:

OsfOsf 500fcOsf 1000Osf 1000-2Osf 1000fcOsf 1500fc ... Show all

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