Brinkmann Pro 4435 Assembly And Operating Instructions Manual
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Brinkmann Pro 4435 Assembly And Operating Instructions Manual

Brinkmann Pro 4435 Assembly And Operating Instructions Manual

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This Owner's Manual is provided and hosted by Appliance Factory Parts.
Brinkmann PRO SERIES 4435
Owner's Manual
Shop genuine replacement parts for Brinkmann PRO
SERIES 4435
Find Your Brinkmann Grill Parts - Select From 1001 Models
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Summary of Contents for Brinkmann Pro 4435

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann PRO SERIES 4435 Owner's Manual Shop genuine replacement parts for Brinkmann PRO SERIES 4435 Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
  • Page 2 Outdoor Grill OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND WITH THE GRILL OWNER FOR FUTURE REFERENCE.

  • Page 3: Important Safety

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.

  • Page 5: General Warnings

    GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. •...

  • Page 6: Installation Information

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 8: Filling The Lp Gas Cylinder

    WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...

  • Page 10: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 11: Pre-Start Check List

    6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.

  • Page 12: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 13: Match Lighting The Rotisserie Burner

    LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressing electronic igniter for 3 –...

  • Page 14: Match Lighting The Side Burner

    MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4.

  • Page 15: Controlling Flare-Ups

    WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •...

  • Page 16: Rotisserie Cooking

    ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie. Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner’s manual provided with the rotisserie. Save instructions for future reference.

  • Page 17: Helpful Hints

    PROPER CARE & MAINTENANCE To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. •...

  • Page 18: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 19: Cooking Grills

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.

  • Page 20: Trouble Shooting

    TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.

  • Page 21: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
  • Page 22 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 23: Parts List And Assembly Instructions

    ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. ™ The following provided tools are required to assemble this ProSeries 4435 Stainless Steel Gas Grill: •...
  • Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.

  • Page 25: Parts Bag Contents

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. Qty. 12 M6 X 50mm Bolts 10 Star Washers 24 M6 X 15mm Bolts AA /1.5V Alkaline Battery 12 M4 X 10mm Bolts Screwdriver...
  • Page 26 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Attach cart base to side panels.
  • Page 27 Note: With the help of a friend, turn the cart to its upright position. Step 4 Place tank tray assembly over vent holes in bottom cart panel and secure using four M6 X 15mm bolts. Tank tray should slide in and out of cart freely.
  • Page 28 Note: When performing Step 7, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 7 With the help of a friend, place grill body assembly on cart frame. Grill body will rest on the side bars of cart frame assembly.
  • Page 29 Step 9 Attach right side door bracket to right front cart panel using two M4 X 10mm bolts. The right side door bracket is stamped with an 'R.' Step 10 Attach left side door bracket to left front cart panel using two M4 X 10mm bolts.
  • Page 30 Step 13 Attach the door handles using two M4 X 40mm bolts. Step 14 Insert hinge pin in bottom of right Spring Pin side door into hole at the bottom right front cart leg then align door with right side door bracket. Depress spring pin located on top edge of door and slide door toward right side door bracket until spring...
  • Page 31 Step 16 Attach side table front panel to side table with three M6 X 15mm bolts with star washers. Step 17 Attach side burner front panel to side burner with three M6 X 15 bolts with star washers. Step 18 Attach side table to left side of grill body.
  • Page 32 Step 19 Attach side burner assembly to right side of grill body. Insert four M6 X 15mm bolts halfway to the right side grill body panel. Place side burner assembly over bolts and slide down, then tighten securely. Fasten side burner front panel to grill body with one M4 X 10mm bolt.
  • Page 33 Step 21 Remove two bolts and washers Burner Venturi from the side burner valve. Insert the side burner valve assembly through the hole in the side burner Side table base, then firmly seat the Burner valve nozzle into the burner venturi. Valve Hold in place while you perform Step 22.
  • Page 34 Step 25 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step 26 Slide grease cup into grease cup bracket located under grill bottom on backside of grill. Stopper Step 27 Hang stainless steel bucket in Drain...
  • Page 35 Step 29 Warming Rack Place the heat distribution plates on lower level of grill body assembly directly above burners. Cooking Grills Heat Distribution Plates Step 30 Place cooking grills on support ribs directly above heat distribution plates. Grooves Step 31 Place warming rack in grooves so that it sits above the cooking grills.
  • Page 36 ™ ProSeries 4435 (Assembled) MAXIMUM SIDE BURNER WEIGHT = 15 lbs.

  • Page 37: Warranty

    • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

This manual is also suitable for:

810-4435-3

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