Brinkmann 810-4415-3 Owner's Manual
Brinkmann 810-4415-3 Owner's Manual

Brinkmann 810-4415-3 Owner's Manual

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This Owner's Manual is provided and hosted by Appliance Factory Parts.
Brinkmann PRO SERIES 4415
Owner's Manual
Shop genuine replacement parts for Brinkmann PRO
SERIES 4415
Find Your Brinkmann Grill Parts - Select From 1001 Models
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Summary of Contents for Brinkmann 810-4415-3

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann PRO SERIES 4415 Owner's Manual Shop genuine replacement parts for Brinkmann PRO SERIES 4415 Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
  • Page 2 Gas Outdoor Grill 4415 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND WITH THE GRILL OWNER FOR INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING FUTURE REFERENCE.
  • Page 3: Important Safety

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.
  • Page 5: General Warnings

    GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. •...
  • Page 6: Installation Information

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
  • Page 8: Filling The Lp Gas Cylinder

    WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
  • Page 10: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
  • Page 11: Pre-Start Check List

    6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.
  • Page 12: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.
  • Page 13: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 –...
  • Page 14: Operating Grill And Helpful Hints

    WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •...
  • Page 15: Rotisserie Cooking

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...
  • Page 16: Helpful Hints

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.
  • Page 17: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
  • Page 18: Cooking Grills

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.
  • Page 19: Trouble Shooting

    TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4.
  • Page 20: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
  • Page 21 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.
  • Page 22: Parts Bag Contents

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Qty. Screwdriver M6 Washers Hex Nut Wrench M4 Washers AA/1.5V Alkaline Battery M6 Nuts M4 X 10mm Bolts M6 X 12mm Bolts 14 M6 X 15mm Bolts...
  • Page 23 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries 4415 Gas Grill: • Flathead Screwdriver •...
  • Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 25 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel assembly by using two M6 X 50mm bolts (hand tighten...
  • Page 26 Note: With the help of a friend, turn the cart to its upright position. Step 4 Attach back cart panel by using four M6 X 50mm bolts. Note: Leave bolts hand tight until Step 9. Step 5 Install door bracket using the four M6 X 50mm bolts.
  • Page 27 Step 7 Grease Cup Slide the grease cup into grease cup holder. Step 8 Insert right side door pivot into the hole in bottom cart shelf. Then align door with cart frame, depress Spring Pin spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket.
  • Page 28 Step 10 Attach side table front panel to side table with two M6 nuts, two M6 washers and one M6 x 15mm bolt. Step 11 Attach side burner front panel to side burner with two M6 nuts, two M6 washers and one M6 x 15mm bolt.
  • Page 29 Step 14 Attach side burner to right side of cart frame assembly. Insert four M6 X 15mm round head bolts halfway into cart frame assembly. Step 15 Place side burner keyholes over bolts and slide toward bottom of grill, then tighten securely. Fasten side burner front panel to grill body with two M4 X 10mm round head bolts and two M4 washers.
  • Page 30 Step 17 Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. Side Burner Grate Step 18 Place side burner grate over...
  • Page 31 Step 20 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step 21 Place the heat distribution plates on lower level of grill body assembly Warming Rack directly above burners. Cooking Grills Heat Distribution Step 22...
  • Page 32 Step 25 Attach the loop strap bracket onto the base panel using two M6 X 12mm bolts. ProSeries 4415 (Assembled)
  • Page 33: Warranty

    • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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