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Kobold TWL Operating Instructions Manual

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Operating Instructions
for
Temperature Sensor
Model: TWL
Explosion Proof Protection Ex d

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  • Page 1 Operating Instructions Temperature Sensor Model: TWL Explosion Proof Protection Ex d...

  • Page 2: Table Of Contents

    1 Contents 1Contents ........................2 2Note ..........................4 3Instrument Inspection ....................4 4Regulation Use ......................4 5Operating Principle ...................... 5 6Electrical connection ....................5 7Use in hazardous Areas ....................8 7.1Area of validity ...................... 8 7.2Guidelines ......................8 7.3General ......................... 8 7.4Protection against E.S.D.
  • Page 3 Manufactured by: Kobold Mesura S.L.U Avda Conflent Nº68 Nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com www.kobold.com Edition May 2022 DT0454 page 3...

  • Page 4: 2Note

    TWL 4 Regulation Use The temperature sensors of series TWL are suitable for all applications where processes involving fluids, solid bodies or materials, or gases, require temperature recording and measurement. Our temperature sensors are suitable for use in the following industrial areas: chemicals, petrochemicals, water, feed, food, sanitary, etc.

  • Page 5: 5Operating Principle

    5 Operating Principle Resistance thermometers work by using the continuous change of resistance of metals subject to temperature rising and decreasing. The most common resistance material used is platinum, as it is very stable and has very good repeatability. The temperature coefficient of platinum is positive, so its resistance increases as the temperature rises.
  • Page 6 6.2 Transmitter wiring diagram page 6 DT0454...

  • Page 7: 7Use In Hazardous Areas

    This measuring principle acts to check and measure the temperature also in explosion-proof areas. TWL devices can be with a standard 4 to 20 mA signal transmitter, Hart protocol, Profibus/Fieldbus or with direct access to the sensor. They are appropriate for use in Group IIC and Categories 2G/D explosion-proof atmospheres.

  • Page 8: Protection Against E.s.d. (Electrostatic Discharge)

    - Do not install the device near material airflows or near steam outlets 7.5 Maintenance and repairs The instrument does not require maintenance or servicing. Repairs must be only carried out by Kobold Mesura (manufacturer) 7.6 Storage Measuring instruments should be protected against humidity and dust.

  • Page 9: 8Description Of The Factory Label

    8 Description of the Factory Label Installation in the classified area Examples of installation in explosion-proof areas conform to the protection type “Ex d” DT0454 page 9...

  • Page 10: 9Installation In The Classified Area

    9 Installation in the classified area 9.1 Examples of installation in explosion-proof areas conform to the protection type “Ex d” Hazardous area Safe area page 10 DT0454...

  • Page 11: 10Technical Details

    10 Technical Details 10.1 Sensor wiring - 2 wires Error due to the lead resistance of the sensor - 3 wires With connecting wires up to 25 m, lead resistance is negligible. - 4 wires The lead resistance of the connecting wires is negligible Sensor according to IEC 60751 -Class B -Class A...

  • Page 12: Process Connection

    9…32 Vdc for transmitter with PROFIBUS ® /Fieldbus Note For programming of transmitter please refer to their separate programming manual. Sensors model TWL-SN and TWL-SA have not head transmitter, you must use remote transmitter. Transmitter 5333D Ambient temperature: -40...+85 ºC Power supply: 8...35 V...

  • Page 13: Display

    Transmitter 5337D Ambient temperature: -40...+85 ºC Power supply: 8...35 V Accuracy: Absolute accuracy ≤ ±0.1 ºC Temp. Coefficient (≤ ±0.005 ºC /ºC) Current Output: 4...20 mA HART® Load resistance: ≤ (V supply - 8) / 0.023 Sensor error detection: Programmable 3.5…23 mA NAMUR NE43 Upscale and NAMUR NE43 Downscale Transmitter 5350D...

  • Page 14: Sensors

    11 Dimensions 11.1 Sensors Dimensions Temperature Sensor TWL-1 Dimensions Temperature Sensor TWL-2 HL: Neckpipe length 130 mm TWL-1 (other on request) U: Immersion length thermowell (see drawing thermowell) 150 mm TWL-2 (other on request) H: Length thermowell (see drawing thermowell) LN: Screw-in-length by hand (approx.

  • Page 15: Thermowells

    11.2 Thermowells Dimensions Thermowell Model TWL-…B… Nominal pressure: max. PN25 at 20ºC Cylindrical thermowell, welded with process connection G-thread Process Max. Total Connection length G ½ B G-thread 5000 mm G ¾ B 31.7 G 1 B Nominal pressure: max. PN25 at 20ºC...
  • Page 16 DIN DN 25 10/12 12/14 DIN DN 32 DIN DN 40 DIN DN 50 Dimensions Thermowell Model TWL-…G… Nominal pressure: max.PN100 at 20ºC Cylindrical thermowell out of solid material with stepped shaft and process connection G-thread Process Max. Total Connection...
  • Page 17 Nominal pressure: max. PN100 at 20ºC Cylindrical thermowell out of solid material with stepped shaft and process connection NPT-thread Process Max. Total Connection Length 7-8-9 17.5 ½ NPT 10-12 17,5 17,5 7-8-9 NPT-thread 1000mm ¾ NPT 10-12 7-8-9 1 NPT 10-12 Nominal pressure: as flange rating ( max.
  • Page 18 DN ¾” 26,9 10-12 For weld-on 1000 7-8-9 DN 1” 33.4 10-12 Dimensions Thermowell Model TWL-…D… Nominal pressure: PN250 at 20ºC Conical thermowell out of solid material with process connection G-thread Process Max. Total Connection Length 7-8-9 G ¾ B 31.7...
  • Page 19 Nominal pressure: PN250 at 20ºC Conical thermowell out of solid material with process connection NPT-thread Process Max. Total Connection Length 7-8-9 ¾ NPT 10-12 NPT-thread 1000mm 7-8-9 1 NPT 10-12 Nominal pressure: as flange rating (max. PN250 at 20ºC) Conical thermowell out of solid material with process connection flange acc, DIN or ANSI Process Max.
  • Page 20 Conical thermowell out of solid material with process connection flange acc. DIN or ANSI Process Max. Total Connection Length 7-8-9 DN 1” 33.4 10-12 For weld-on 1000mm 7-8-9 DN 1 ¼” 38.1 10-12 page 20 DT0454...

  • Page 21: Lagging Extension At Thermowell "T

    11.3 Lagging extension at thermowell “T”. In case of ordering with lagging extension at thermowell please see drawing and specify length “T” (total length is “T”+”H”). “H” is fix. DT0454 page 21...

  • Page 22: Order Details

    12 Order details Order Details (example: TWL-113LGBG4AA0) Sensor specification Model Sensor type Sensor type/cat. Sensor wiring Connection head/transmitter Sensor connection 0 = without 0 = without 0 = without 0 = without 1= 1 x Pt100 cat B -30…+550ºC 2= 2 x Pt100 cat B -30…+550ºC...
  • Page 23 “U“ and hole dia. “i“ (when ordering a/with thermowell) or “EL“ (when ordering without thermowell), neckpipe length “HL“ (when different from stdd. i.e. for TWL-1 stdd. Is 130 mm, for TWL-2 standard is150 mm), lagging extension “T“ (when ordering) and measuring insert length “ML“ (when ordering TWL-3) must be specified in clear text when ordering.

  • Page 24: 13Eu-Certificates

    Certificazione per esame di tipo CE Marcatura LOM 08ATEX2016 X II 2 GD Exd IIC T6 / Ex tD A21 IP65 T85 ºC Fabricado en KOBOLD MESURA SLU Avda. Conflent 68 nave 15 08915 BADALONA (Spain) Made in: Hergesteltlt in: Fabriqué dans: Fabbricato in:...

  • Page 25: 14Atex-Certificates

    14 ATEX-Certificates DT0454 page 25...
  • Page 26 page 26 DT0454...
  • Page 27 DT0454 page 27...
  • Page 28 page 28 DT0454...
  • Page 29 DT0454 page 29...
  • Page 30 KOBOLD MESURA S.L.U Avda. Conflent 68 Nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com www.kobold.com Technical data Subject to change without prior notice page 30 DT0454...

  • Page 31: Temperature Sensor

    Operating Instructions Temperature Sensor Model: TWL Ignition Protection Ex ia Page 1 DT0390...
  • Page 32   ATEX-Certificates ..................18     Note ......................23     Manufactured by: Kobold Mesura S.L.U Avda. Conflent 68 nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com www.kobold.com Edition: may 2022...

  • Page 33: Note

    The standard delivery includes:  Device model: TWL 4. Regulation Use The temperature sensors of series TWL are suitable for all applications where processes involving fluids, solid bodies or materials, or gases, require temperature recording and measurement. Our temperature sensors are suitable for use in the following industrial areas: chemicals, petrochemicals, water, feed, food, sanitary, etc.

  • Page 34: Operating Principle

    5. Operating Principle Resistance thermometers work by using the continuous change of resistance of metals subject to temperature rising and decreasing. The most common resistance material used is platinum, as it is very stable and has very good repeatability. The temperature coefficient of platinum is positive, so its resistance increases as the temperature rises.
  • Page 35 Sensor wiring diagram without head 2 wire 3 wire 4 wire DT0390 page 5...
  • Page 36 Transmitter wiring diagram page 6 DT0390...

  • Page 37: Head Model D Wiring Diagram

    6.1 Head model D wiring diagram With transmitter 5333D With transmitter 5337D 6.2 Head model R wiring diagram With transmitter 5333D With transmitter 5337D Note: For electrical connection of transmitter please refer to their separate manual. DT0390 page 7...

  • Page 38: Use In Hazardous Areas

    This measuring principle acts to check and measure the temperature also in Ex areas. TWL devices can be with a standard 4 to 20 mA signal transmitter, protocol Hart, Profibus/Fieldbus or with direct access to the sensor. They are appropriate for use in Group IIC and Categories 1G/D Atex atmospheres.

  • Page 39: Protection Against E.s.d. (Electrostatic Discharge)

    - Do not install the device near material airflows or near steam outlets 7.5 Maintenance and repairs The instrument does not require maintenance or servicing. Repairs must be only carried out by Kobold Mesura (manufacturer) 7.6 Storage Measuring instruments should be protected against humidity and dust.

  • Page 40: Description Of The Factory Label

    8. Description of the Factory Label page 10 DT0390...

  • Page 41: Installation In The Classified Area

    9. Installation in the classified area Examples of installation in explosion-proof areas conform to the protection type “intrinsically safe”: “Ex ia” Hazardous area Safe area DT0390 page 11...

  • Page 42: Technical Details

    ( other on request ) Operating pressure: Max. 30 bar (depending on model, see order details) Connection head: Form G with chain. Aluminium or polycarbonate head on model TWL-T Without head on models TWL-S, TWL-N, TWL-T, TWL-I and TWL-P Materials Sensor: Stainless steel 1.4404 (others on request)
  • Page 43 9…32 Vdc for transmitter with PROFIBUS /Fieldbus Note For programming of transmitter please refer to their separate programming manual. Sensors model TWL-SN and TWL-SA have not head transmitter, you must use remote transmitter. Transmitter 5333D Ambient temperature: -40...+85 ºC Power supply: 8...35 V...
  • Page 44 Max. Voltage 60 Vp Max. Load current 75 mA Note For programming of transmitter please refer to their separate programming manual. Sensors model model TWL-S, TWL-N, TWL-I and TWL-P have not head transmitter, you must use remote transmitter. page 14 DT0390...

  • Page 45: Trouble Shooting

    11. Trouble Shooting Faults Possible Causes Corrective actions No signal/line breakage Mechanical load too high or Replace probe or measuring over temperature. insert. Line breakage. Check wiring. Wrong measured values Sensor drift caused by over Replace probe or measuring temperature insert.

  • Page 46: Dismounting, Return And Disposal

    Residual media in dismounted instruments can result in a risk to persons, the environment and equipment. Take sufficient precautionary measures. All instruments delivered to KOBOLD must be free from any kind of hazardous substances (acids, bleaches, solutions, etc.). 12.2 Disposal Incorrect disposal may endanger the environment 13.

  • Page 47: Eu-Declaration Of Conformity

    LOM 08ATEX2015 X Ex II 1GD Ex ia IIC T4…T6 Ex iaD 20 IP65 T85ºC -20ºC ≤ Ta ≤ +60ºC Fabricado en KOBOLD MESURA SLU Avda. Conflent 68, nave 15 08915 BADALONA (Spain Made in: Hergesteltlt in: Fabriqué dans: Fabbricato in:...

  • Page 48: Atex-Certificates

    15. ATEX-Certificates page 18 DT0390...
  • Page 49 Page 19 DT0390...
  • Page 50 Page 20 DT0390...
  • Page 51 DT0390 page 21...
  • Page 52 page 22 DT0390...

  • Page 53: Note

    16. Note DT0390 page 23...
  • Page 54 KOBOLD MESURA S.L.U Avda. Conflent 68 nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com www.kobold.com Technical data Subject to change without prior notice Page 24 DT0390...
  • Page 55 Operating Instructions Display Model: LPI02, ST0028 and KMDFON...
  • Page 56 7.4Mechanical construction ........................11 7.5Dimensions ............................11 7.6Wiring .............................. 12 7.7Programming ........................... 13 8.Disposal ..............................15 Manufactured by: Kobold Mesura S.L.U Av Conflent Nº68 Nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com...

  • Page 57: Note

    If you need an instruction manual that correspond to the purchased product version, you can request it from us free of charge by email (info.de@kobold.com) in PDF format, specifying the relevant invoice number and serial number. If you wish, the operating instructions can also be sent to you by post in paper form against an applicable postage fee.

  • Page 58: Technical Data And Wiring Display Mod. Lpi02

    Display 5. Technical data and wiring display mod. LPI02 5.1 Performances Reference operating condition: 25ºC Max. measurement error: 0,1% of the programmed range ±1 digit Influence of ambient temperature: 20ppm/ºC of measuring range at 20ºC as reference temperature Output signal: 4...20 mA Supply voltage: Voltage drop out:...

  • Page 59: Dimensions

    Display 5.5 Dimensions 5.6 Wiring DT0419 page 5...

  • Page 60: Programming

    Display 5.7 Programming 1. Enter the Menu: i. Press "E" button for to 2 seconds to access the menu. 2. Set Decimal Point (dP): i. Press the "E" button to select. ii. Use the Up/Down buttons to change decimal position point. iii.

  • Page 61: Technical Data And Wiring Display Mod. St0028

    Display 6. Technical data and wiring display mod. ST0028 6.1 Performances Reference operating condition: 23ºC Max. measurement error: 0,1% of the programmed range ± 1 digit Influence of ambient temperature: 100ppm / ºC measured range Input signal: 4...20 mA Loop drop out: max.

  • Page 62: Dimensions

    Display 6.5 Dimensions 6.6 Wiring page 8 DT0419...

  • Page 63: Programming

    Display 6.7 Programming 1. Enter the Configuration Menu: • Press and hold the "F" key for 3 seconds. • The first configuration item, Decimal Point [dP], will appear on the display. Use the Up (↑) and Down (↓) keys to cycle through the configuration •...

  • Page 64: Technical Data And Wiring Display Mod. Kmdfon

    Display This number indicates the smallest change between consecutive readings. Use higher values for large engineering ranges or when the input signal is unstable. • Default: 1. 8. Transfer Function Selection [Lin] / [root] (*): Use the Up (↑) and Down (↓) keys to select the desired transfer function: •...

  • Page 65: Mechanical Construction

    Display Error/warning indication: Individually configurable display and backlight indication in white, green or red colour, steady or flashing light. Configurable limits between 3.5 and 23 mA Zoom on range: Minimum 2 mA of input span Damping: 0…30 seconds Linearization table: 2 to 30 points Measuring unit: °C, °F, K...

  • Page 66: Wiring

    Display 7.6 Wiring page 12 DT0419...

  • Page 67: Programming

    Display 7.7 Programming DT0419 page 13...

  • Page 68: Disposal

    Display 8. Disposal Note! Avoid environmental damage caused by media-contaminated parts Dispose of the device and packaging in an environmentally friendly manner Comply with applicable national and international disposal regulations and envi- ronmental regulations. Batteries Batteries containing pollutants are marked with a sign consisting of a crossed-out garbage can and the chemical symbol (Cd, Hg, Li or Pb) of the heavy metal that is decisive for the classification as containing pollutants: 1.
  • Page 69 Norme armonizzate e documenti normativi applicati: KMDFON: EN61326-1:2013, EN63000:2018 LPI02: EN61000-4-2:2010, EN61000-4-3:2020, EN61000-4-6:2023, EN61000-6-2:2016, EN61000-6-3:2021 ST0028: EN61326-1:2013, EN61326-2-3, 63000:2018 Fabricado en KOBOLD MESURA SLU Avda. Conflent 68 nave 15 08915 BADALONA (Spain Made in: Hergestellt in: Fabriqué dans: Fabbricato in:...
  • Page 70 Das Bild kann nicht angezeigt werden. Display KOBOLD MESURA S.L.U Av Conflent Nº68 Nave 15 08915 Badalona Tel.: +34 93 460 38 83 Fax: +34 93 460 38 76 E-Mail: info.es@kobold.com www.kobold.com Technical data Subject to change without prior notice...

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