Download Print this page

Getinge 600 Series Technical Manual

Steam sterilizers

Hide thumbs Also See for 600 Series:

User manual (128 pages)

,

Installation manual (124 pages)

Table Of Contents

page of 448

/ 448
Contents
Table of Contents
Bookmarks

Table of Contents

Advertisement

Quick Links

Download this manual

600 SERIES STEAM STERILIZERS

TECHNICAL MANUAL

61301607028 REV A US

Table of Contents

Advertisement

Table of Contents

Need help?

Need help?

Do you have a question about the 600 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Getinge 600 Series

Page 1 600 SERIES STEAM STERILIZERS TECHNICAL MANUAL 61301607028 REV A US...
Page 2: Technical Manual
CAUTION POSSIBILITY OF EQUIPMENT DAMAGE: Misuse of equipment may result in equipment damage. The 600 Series Steam Sterilizer is designed to steam sterilize hospital and laboratory goods and solutions. This equipment is NOT intended for use other than expressly stated.
Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 PREFACE How to Use this Manual ........1–1 Summary of Contents.
Page 4 Table of Contents Door Configurations ........3–9 Operator Interface .
Page 5 600 Series Steam Sterilzers Cleaning the Water Strainer ......4–19 Cleaning the Steam Strainer......4–20 Checking the Pressure Relief Valve .
Page 6 Table of Contents SECTION 6 DRAWINGS SECTION 7 COMPONENT LOCATIONS Introduction ..........7–1 Recommended Spare Parts List .
Page 7 600 Series Steam Sterilzers Door Alignment........9–32 SECTION 10 REPAIR AND REPLACEMENT Control System Components .
Page 8 Table of Contents APPENDIX B SYSTEM AND USER FLAGS System Flags ..........B–1 User Flags .
Page 9: Section 1 Preface
SECTION 1 PREFACE HOW TO USE THIS MANUAL WARNING AVOID INJURY: Read the safety precautions in Section 2 before working on the sterilizer. CAUTION Maintenance and repair procedures should only be performed by service technicians and/or maintenance personnel trained on this equipment. SUMMARY OF CONTENTS This manual is divided into fourteen (14) sections as follows: •...
Page 10: Intended Audience
ENVIRONMENTAL IMPACT ASSESSMENT The 600 Series Steam Sterilizers consist of stainless steel, copper, and electronic and electrical components which can be recycled at the end of the sterilizer life cycle. The sterilizer also contains plastic and batteries which can NOT be recycled and should be disposed of in accordance with local and federal regulations.
Page 11: Manual Conventions
600 Series Steam Sterilzers MANUAL CONVENTIONS Before you begin using this manual, it is important to understand the conventions used. These conventions are established for ease of use. ITALIC CAPS Display text, such as the ENTER PASSWORD prompt. [ALL CAPS] Softkeys on the control panel, such as [CANCEL] or [OK].
Page 12: Description Of Symbols On The Equipment
Preface DESCRIPTION OF SYMBOLS ON THE EQUIPMENT SWITCHES The following symbols and definitions represent the switches, indicators, and labels found on the unit. Open Door Close Door Clear Alarm Start Directional Arrows (for navigating display screens) Enter Up Arrows (for selecting softkey options such as Save, Cancel, or OK). CONTROLS ON/OFF CONTROLS WS-0091...
Page 13: Indicators
Stand away while opening the door If water leaks from the front of the sterilizer, DO NOT open the door (see User Manual) Contact Getinge USA Customer Support (800) 950-9912 61301607429 REV A WARNING: Do not enter chamber without disabling controls. Processing a type of load other than defined in the User Manual could be hazardous.
Page 14 Preface 1–6 TEC 61301607028 Rev A US...
Page 15: Safety Precautions
SECTION 2 SAFETY SAFETY PRECAUTIONS The 600 Series Steam Sterilizers are designed to sterilizer and dry (where applicable) typical health care and laboratory goods. The sterilizers will include pressure pulse gravity steam, pressure vacuum pulsing, and liquids cycles. These sterilizers are NOT intended for use other than expressly stated.
Page 16: Hot Surfaces And Pipes
Safety HOT SURFACES AND PIPES • There are hot surfaces in the service area. Never touch any piping that could contain steam. • The sterilizer uses hot water and steam which have the potential of causing burns or serious injuries. Wear personal protective equipment suitable for hot water and steam.
Page 17: Safety Features
600 Series Steam Sterilzers SAFETY FEATURES DOOR LOCKOUT The door can be locked in the open position for maintenance when inside the chamber. Turn the key to DISABLE and remove it. To prevent someone from closing the door during maintenance, keep the keys with you.
Page 18: Isolating Device
Safety ISOLATING DEVICE POWER BOX The sterilizer is fitted with a main switch on the Power Box. The box is located on the right side of the sterilizer. FIGURE 2–3. CIRCUIT BREAKER LOCATION Power Box Main Switch Mains Steam Boiler Disconnect (option) Breaker...
Page 19 600 Series Steam Sterilzers FIGURE 2–4. STEAM BOILER POWER SWITCH Power ON/OFF Switch Three-Phase Three-Phase Power ON/OFF Switch (control voltage only) Heater Voltage Heater Voltage (control voltage only) Mains Disconnect GTS-30A Steam Boiler CAS-45A Steam Boiler (26” length units) (39” and 51” length units)
Page 20: Product Liability
Safety PRODUCT LIABILITY Modifications to the equipment without the express approval of the manufacturer, or incorrect use of the unit will invalidate the manufacturer’s product liability. 2–6 TEC 61301607028 Rev A US...
Page 21: Models And Configurations
SECTION 3 INTRODUCTION MODELS AND CONFIGURATIONS The 600 Series Steam Sterilizers, shown in Figure 3–1 are medium-sized units with a 26 inch (660 mm) wide by 26 inch (660 mm) high chamber. The 600 Series sterilizers are equipped with a power-operated vertically-sliding door.
Page 22: Model 633Hc
Introduction MODEL 633HC The 633HC Steam Sterilizer is designed to steam-sterilize hospital goods that are heat and moisture stable. Typical load types include: • non-porous hard goods including: instruments, basins, cups, tools, test tubes, and glassware. • wrapped/unwrapped porous goods including: cloth, towels, gowns, and sheets.
Page 23: Model 633Ls
600 Series Steam Sterilzers MODEL 633LS The 633LS Steam Sterilizer is designed to steam-sterilize laboratory goods that are heat and moisture stable. Typical load types include: • non-porous hard goods including: instruments, basins, cups, tools, test tubes, glassware • wrapped/unwrapped porous goods including: cloth, towels, gowns, sheets •...
Page 24: Feature Comparison
The 633LS sterilizer is designed for maximum flexibility. The 633LS cycles have more user-adjustable parameters which allow the customer to fine tune the sterilization process to their needs. Table 3–1 provides a detailed comparison of the features of each model. TABLE 3–1. 600 SERIES FEATURE COMPARISON Feature 633HC 633LS...
Page 25 600 Series Steam Sterilzers TABLE 3–1. 600 SERIES FEATURE COMPARISON Feature 633HC 633LS Prevacuum Cycle Parameters Adjustable by Customer: Adjustable by Customer: • exposure temperature • exposure temperature • exposure time • exposure time • drying time • drying time •...
Page 26 Introduction TABLE 3–1. 600 SERIES FEATURE COMPARISON Feature 633HC 633LS Gravity Cycle Parameters Adjustable by Customer: Adjustable by Customer: • exposure temperature • exposure temperature • exposure time • exposure time • drying method (vacuum or • drying method (vacuum or...
Page 27 600 Series Steam Sterilzers TABLE 3–1. 600 SERIES FEATURE COMPARISON Feature 633HC 633LS Flash 10+ Cycle Parameters Adjustable by Customer: Not Available • exposure temperature • exposure time • drying method (vacuum or gravity) • drying time • blowdown duration Adjustable by Service: •...
Page 28 Introduction TABLE 3–1. 600 SERIES FEATURE COMPARISON Feature 633HC 633LS Exposure Timing If exposure temperatures falls If exposure temperature falls below limit, control software below limit, control software resets the cycle to heatup phase. pauses the exposure timer until chamber temperature is above set point.
Page 29: Vessel Sizes
587L (20.7 cu ft) (51 in.) DOOR CONFIGURATIONS The 600 Series sterilizers are available as single door or double door units. Single door units may be freestanding or recessed into a wall. An optional cabinet is available for freestanding units.
Page 30 Introduction Double door units may be recessed into the wall at one or both ends. An optional cabinet is available for double door units recessed at one end. NOTE The double door configuration is not available for 26 in. length units. FIGURE 3–4.
Page 31 POSSIBILITY OF CROSS-CONTAMINATION: Disabling the unidirectional door software function will compromise the integrity of the biological barrier between the load and unload ends of the sterilizer. Getinge does not recommend changing the door configuration from unidirectional doors to door seal interlock.
Page 32 Introduction Unidirectional doors operate as follows: • the RE door does not unseal automatically at the end of a successful cycle. • the CE door can only be unsealed when the RE door is sealed. • the RE door can only be unsealed following a successful cycle (or if the RE door was the last door unsealed).
Page 33: Operator Interface
600 Series Steam Sterilzers OPERATOR INTERFACE NOTE For complete operating instructions, refer to the 633HC or 633LS User Manual. CONTROLS AND INDICATORS The controls and indicators on the control panel are identified in Figure 3–5. FIGURE 3–5. CONTROL PANEL CONTROLS...
Page 34 Introduction 2. Cycle Switches: • START—Begins the selected processing cycle. • CLEAR/ALARM—Clears display messages and silences any alarm. 3. Programming Switches • Directional Arrows—Used to select the cycle, enter a password, change the adjustable cycle parameters, or navigate the menu screens.
Page 35 600 Series Steam Sterilzers 6. Display Window—Displays pertinent cycle information. There are process screen options: • Details—see “Selecting the Details Screen” on page 5–12. • Plot Graph—see “Selecting the Plot Graph Screen” on page 5–12. • Bar Graph—see “Selecting the Bar Graph Screen” on page 5–13.
Page 36: Password Access
Introduction PASSWORD ACCESS There are four levels of password protection: • operator • supervisor • service • programmer Each password has specific access areas that are assigned a letter code: • A—Parameter Settings • B—Time Settings • C—Calibration • D—Boolean Password 1 •...
Page 37 • edit the extended parameters (access area G) • set up user accounts and assign passwords (access area J). SERVICE The service level password is restricted to Getinge representatives and authorized service technicians. Users with a service password are able to: •...
Page 38: Software Features
Introduction SOFTWARE FEATURES The following control functions may be enabled or disabled by a user with Hardware Setup (F) password access: • door close interlock • automatic boiler blow-down (hardware required) • utilities control • parameter check DOOR CLOSE INTERLOCK When a double door unit is configured for interlocking doors, both doors cannot be open at the same time, which prevents airborne contaminants from crossing between the decontamination and clean areas.
Page 39 600 Series Steam Sterilzers FIGURE 3–6. SETTING THE AUTO BLOW-DOWN TIME Set Blowdown Duration Set Blowdown Time and Days of Week on EDIT PARAMETERS screen on ALARM CLOCK screen 00:30:00 121.1 C 00:30:00 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time...
Page 40: Parameter Check
Introduction UTILITIES CONTROL The Utilities Control feature turns the boiler and steam supply to the sterilizer jacket on and off at a scheduled time each day. The programmable timer can be programmed for up to 14 events (e.g., the utilities can be turned on and off at a different time each day of the week).
Page 41 600 Series Steam Sterilzers Figure 3–8 is a graph of a parameter check calculation. The cycle parameters that are below the parameter check limit are indicated by shading. For example, a 10 minute exposure at 255°F falls below the parameter check limit and will result in a LOW CYCLE VALUES message.
Page 42: Process Description (633Hc)
Introduction PROCESS DESCRIPTION (633HC) CYCLE TYPES The 633HC has a total of 21 programmable cycles: TABLE 3–4. 633HC CYCLES Name Cycle No. Type (Factory Setting) (Factory Setting) Prevacuum vac PREVAC 1 vac PREVAC 2 vac B & D TEST Gravity grv GRAVITY 1 grv GRAVITY 2 Flash 3+...
Page 43: Prevacuum Cycle
600 Series Steam Sterilzers PREVACUUM CYCLE Prevacuum cycles use pressure/vacuum pulses to remove air from the load during the conditioning phase. During the drying phase, vacuum in the chamber reduces the time required to dry the load. FIGURE 3–9. PREVACUUM CYCLE DIAGRAM (633HC)
Page 44 Introduction The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Exposure Time • Dry Time • Blowdown Durat. • Exposure Temp The following extended parameters can be adjusted by a user with Configuration (G) password access: •...
Page 45: Gravity Cycle
600 Series Steam Sterilzers GRAVITY CYCLE Gravity cycles use the gravity (downward displacement) method of air removal. The conditioning phase of these cycles includes pressure pulses to aid in air removal. FIGURE 3–10. GRAVITY CYCLE DIAGRAM (633HC) Exposure Temperature 1=vac 2=grav...
Page 46 Introduction The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Exposure Time • Dry 1=vac,2=grav • Dry Time • Blowdown Durat. • Exposure Temp The following extended parameters can be adjusted by a user with Configuration (G) password access: •...
Page 47 600 Series Steam Sterilzers FLASH 3+ CYCLE Flash 3+ cycles use the gravity (downward displacement) method of air removal. The conditioning phase of these cycles does not include pressure pulses to air in air removal. FIGURE 3–11. FLASH 3+ CYCLE DIAGRAM...
Page 48 Introduction The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Exposure Time • Dry 1=vac,2=grav • Dry Time • Blowdown Durat. • Exposure Temp The following extended parameters can be adjusted by a user with Configuration (G) password access: •...
Page 49 600 Series Steam Sterilzers FLASH 10+ CYCLE Flash 10+ cycles use the gravity (downward displacement) method of air removal. The conditioning phase of these cycles include two pressure pulses to aid in air removal. FIGURE 3–12. FLASH 10+ CYCLE DIAGRAM...
Page 50 Introduction The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Exposure Time • Dry 1=vac,2=grav • Dry Time • Blowdown Durat. • Exposure Temp The following extended parameters can be adjusted by a user with Configuration (G) password access: •...
Page 51 600 Series Steam Sterilzers LIQUIDS CYCLE WARNING The liquids cycle is NOT intended for the sterilization of liquids intended for direct patient contact. Liquids cycles use the gravity method of air removal. The liquid exhaust phase is computer-controlled. FIGURE 3–13. LIQUIDS CYCLE DIAGRAM (633HC)
Page 52 Introduction The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Exposure Temp • Liquid Dwell Time • Exposure Time • Chamber Cooldown • Blowdown Durat. The following extended parameters can be adjusted by a user with Configuration (G) password access: •...
Page 53 600 Series Steam Sterilzers VACUUM LEAK TEST CYCLE The Vacuum Leak Test cycle parameters are not adjustable, except blow- down duration. FIGURE 3–14. VACUUM LEAK TEST DIAGRAM (633HC) Atmospheric Time WS-0050 sup 1. Start 2. Purge 3. Conditioning (3 pulses) 4.
Page 54 Introduction The following extended parameters can be adjusted by a user with Configuration (G) password access: • Purge Time • Conditioning Pul • Gasket Heat Time • Start Drain Cool • Drain Cool Diff NOTE See Table 3–5 on page 3–35 and Table 3–6 on page 3–36 for parameter definitions.
Page 55: Cycle Parameters
600 Series Steam Sterilzers CYCLE PARAMETERS FACTORY SET PARAMETERS The factory set parameters are listed on the Cycle Worksheets in Appendix ADJUSTABLE PARAMETERS The cycle parameters that can be adjusted from the Edit Parameter screen are listed in Table 3–5. See “Editing the Cycle Parameters (Quick Edit)” on page 5–17 or “Editing the Cycle Parameters (Full Edit)”...
Page 56: Extended Parameters
Introduction TABLE 3–5. ADJUSTABLE PARAMETERS (633HC) Parameter Description Cycles Blowdown Durat. On units with the automatic blow-down option, the sterilizer controls operate a motorized drain valve that blows down the steam boiler. Automatic blow-down occurs when the alarm clock is activated and the sterilizer is in standby mode.
Page 57: Process Description (633Ls)
600 Series Steam Sterilzers PROCESS DESCRIPTION (633LS) CYCLE TYPES The 633LS has a total of 19 programmable cycles: TABLE 3–7. 633LS CYCLES Cycle No. Type Name Prevacuum vac PREVAC 1 Gravity grv GRAVITY 1 Liquids liq LIQUIDS 1 Vacuum Leak Test...
Page 58 Introduction PREVACUUM CYCLE Prevacuum cycles use pressure/vacuum pulses to remove air from the load during the conditioning phase. During the drying phase, vacuum in the chamber reduces the time required to dry the load. FIGURE 3–16. PREVACUUM CYCLE DIAGRAM (633LS) PP 0=auto 1=man PosPul(PP) - man Con Ramp UpSteam...
Page 59 600 Series Steam Sterilzers The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Parameter Check • Purge Time • Con Ramp UpSteam • Conditioning Pul • PP 0=auto 1=man • PosPul(PP) - man •...
Page 60 Introduction GRAVITY CYCLE Gravity cycles use the gravity (downward displacement) method of air removal. The conditioning phase of these cycles includes pressure pulses to aid in air removal. FIGURE 3–17. GRAVITY CYCLE DIAGRAM (633LS) PP 0=auto 1=man PosPul(PP) - man Con Ramp Down Ej Com Ramp UpSteam Dry 1=vac 2=grav...
Page 61 600 Series Steam Sterilzers The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Parameter Check • Purge Time • Con Ramp UpSteam • Conditioning Pul • PP 0=auto 1=man • PosPul(PP) - man •...
Page 62 Introduction LIQUIDS CYCLE WARNING The liquids cycle is NOT intended for the sterilization of liquids intended for direct patient contact. Liquids cycles use the gravity method of air removal. The liquid exhaust phase is computer-controlled. FIGURE 3–18. LIQUIDS CYCLE DIAGRAM (633LS) Fo Reached Exp Overdrive Exposure Temp...
Page 63 600 Series Steam Sterilzers The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Parameter Check • Purge Time • Exposure Temp • Exp Overdrive • Liquid Dwell time • Exposure Time • Fo Value Reached •...
Page 64 Introduction VACUUM LEAK TEST CYCLE See “Vacuum Leak Test Cycle” on page 3–33 for a description of the vacuum leak test. The following cycle parameters can be adjusted by a user with Parameter Settings (A) password access: • Purge Time •...
Page 65: Cycle Parameters
600 Series Steam Sterilzers CYCLE PARAMETERS FACTORY SET PARAMETERS The factory set parameters are listed on the Cycle Worksheets in Appendix ADJUSTABLE PARAMETERS The cycle parameters that can be adjusted from the Edit Parameter screen access are listed in Table 3–5. See “Editing the Cycle Parameters (Quick Edit)”...
Page 66 Introduction TABLE 3–8. ADJUSTABLE PARAMETERS (633LS) Parameter Description Cycles Blowdown Durat. On units with the automatic blow-down option, the sterilizer controls operate a motorized drain valve that blows down the steam boiler. Automatic blow-down occurs when the alarm clock is activated and the sterilizer is in standby mode.
Page 67 600 Series Steam Sterilzers TABLE 3–8. ADJUSTABLE PARAMETERS (633LS) Parameter Description Cycles Liquid Dwell Time The length of time the sterilizer is in the liquid dwell Liquids phase. During this time. the load heats up until it is close to the chamber temperature. When the dwell timer expires, exposure begins.
Page 68: Functional Description
Introduction FUNCTIONAL DESCRIPTION NOTE Refer to Figure 6–5, Sheet 1 on page 6–14 and Figure 6–10 on page 6–24 for detailed information about the control system. CONTROL SYSTEM Refer to Figure 3–19 on page 3–49. The sterilizer requires 115 Vac primary power which is connected at Power Box 1A.
Page 69 600 Series Steam Sterilzers FIGURE 3–19. 600 SERIES CONTROL SYSTEM BLOCK DIAGRAM 24 VDC PRINTER Data Data Data CPU Board DISPLAY PANEL DISPLAY PANEL I/O I/F Board CONTROL BOX Solenoid CM10 Board Valves RE Door Switches Temperature Sensors RE Door...
Page 70 Introduction Three switch inputs are connected directly to the Control Box: • Controls ON/OFF • Door(s) Sealed pressure switch 4S. NOTE If a 633LS sterilizer is configured for door seal interlock or unidirectional doors, Door(s) Sealed pressure switch 4S is replaced by CE Door Sealed pressure switch 4S and RE Door Sealed pressure switch 8S.
Page 71: Piping System
600 Series Steam Sterilzers • Steam to Jacket valve 8SV • Door(s) Seal valve 10SV • Door(s) Unseal valve 12SV • Secondary Drain valve 14SV. PIPING SYSTEM When the sterilizer is in standby mode, Steam to Jacket valve 8SV supplies steam to the chamber jacket as needed to maintain the jacket temperature.
Page 72: Loading Accessories
Introduction LOADING ACCESSORIES The chamber length determines which loading accessories can be used with the sterilizer: • 26” length units are equipped with a rack and extendable shelves. • 39” length units may be equipped with a track for a loading car and transfer carriage or a rack and extendable shelves.
Page 73 600 Series Steam Sterilzers RACK AND EXTENDABLE SHELVES WARNING AVOID INJURY: The rack can support a maximum load of 100 lbs. An individual shelf can hold up to 50 lbs. evenly distributed. Up to four shelves can be placed on the rack as long as the total maximum weight of 100 lbs.
Page 74: Optional Equipment
Introduction OPTIONAL EQUIPMENT STEAM BOILER GENERAL DESCRIPTION WARNING FIRE HAZARD: Loose electrical connections may result in an electrical fire. When performing periodic maintenance, check that the heating elements, element flange bolts, contactors, and three-phase supply terminal block are torqued to the values specified in Figure 4–16, Sheet 1 on page 4–33 or Figure 4–16, Sheet 2 on page 4–34.
Page 75 600 Series Steam Sterilzers The CAS-45A is a 45 KW boiler that provides a steam supply for units with a 39 in. or 51 in. chamber length. Refer to Figure 6–15, Sheet 1 on page 6–32 for the wiring diagram.
Page 76: Pressure Controls
Introduction PRESSURE CONTROLS Two pressure controls on the front of the boiler control steam pressure. The one on the right controls the OPERATING PRESSURE. The one on the left is a HI-LIMIT pressure control that de-energizes the heating element assembly should the steam pressure in the boiler rise to a predetermined level above the operating pressure.
Page 77: Boiler Blowdown
600 Series Steam Sterilzers BOILER BLOWDOWN The concentration of these feedwater impurities is generally controlled by blowdown and by the feedwater quality. Blow-down refers to removing a portion of the boiler water having a high concentration of solids and replacing it with water having a low concentration. Blow down the boiler daily to lower the concentration of impurities and maintain the proper pH level.
Page 78 Introduction THEORY OF OPERATION—GTS-30A Refer to Figure 3–25. Each boiler requires both a low-voltage power feed for control operation (typically 120 Vac) and a high-voltage power feed for heater operation (various voltages). The sterilizer controls provide the 120 Vac supply; the three-phase voltage for the heaters is supplied by the customer.
Page 79 600 Series Steam Sterilzers The probes sense the water level by measuring a small current flowing through the water between the probe and the boiler chamber. The water must have a resistivity of no more than 4700 ohms for the LLCO probe to function properly.
Page 80 Introduction The controls will respond to fault conditions as follows: • Power Interruption. Both the water level control and the auxiliary cut out control will return to normal operation when power is restored. • PUMP Probe Open. If either wire to the PUMP probe becomes disconnected for at least 2 seconds, the PUMP circuit de-energizes, removing power from the pressure controls and heater contactors.
Page 81 600 Series Steam Sterilzers THEORY OF OPERATION—CAS-45A Refer to Figure 3–26. When the sterilizer controls are activated and the boiler ON/OFF switch (1S) is turned ON, power is applied to the liquid level control board. The liquid level control board monitors and controls water levels in the boiler and enables power to the heating elements contactor via the pressure switches.
Page 82 Introduction FIGURE 3–27. CAS-45A LIQUID LEVEL CONTROL TIMING DIAGRAM Power Low Probe Resistance Pump Pump Pump Delay Delay Heating Heat Element Contactor Delay High Probe Resistance Cut Off Delay Fault Lamp A08209-K Refer to Figure 3–27. The liquid level control operates as follows: 1.
Page 83 600 Series Steam Sterilzers Some installations may require an auxiliary low water cutoff circuit to address CSD-1 ASME requirements. The circuit consists of a low water cutoff board and a low water probe that interfaces with the existing steam boiler controls. The low water cutoff control operates as follows: 1.
Page 84: Load Probe (633Ls Only)
Introduction LOAD PROBE (633LS ONLY) DESCRIPTION The optional load probe (liquid RTD) is a 150 mm (5.94 in.) long temperature sensor that is inserted in a liquid load to monitor the load. The load probe cable from the fitting to the probe is1675 mm (66 in.) long. When the load probe is used, the exposure phase timing starts when both the load and chamber RTDs are above the exposure temperature set point.
Page 85: Theory Of Operation
600 Series Steam Sterilzers estimate the equivalent exposure time of exposure at a different temperature (higher or lower) such that lethality of the selected conditions is equivalent to that of a timed exposure at 250.0°F (121.1°C). THEORY OF OPERATION WARNING POSSIBILITY OF INJURY: Always keep the load probe in the storage holster when not in use.
Page 86 Introduction At the end of the cycle, the controls do not advance to the Cycle Complete phase and allow the door(s) to be unsealed until the load temperature is at 95°C (203°F) or below. Exposure Timing Based on the F Value To select exposure timing based on the F value, the user must select an...
Page 87: Booster Pump
600 Series Steam Sterilzers BOOSTER PUMP DESCRIPTION The booster pump is used to increase the water supply pressure so that it meets the minimum cold water pressure specified on the roughing-in drawing. NOTE The booster pump wiring is shown on Figure 6–9, Sheet 1 on page 6–22.
Page 88: Integral Transformer
Introduction INTEGRAL TRANSFORMER The integral transformer is required when the customer’s electrical supply is 230 Vac. This factory-installed option steps down the mains voltage to the 115 Vac required by the power box. NOTE The integral transformer is mounted on the sterilizer frame and is designated as 9A on Figure 6–9, Sheet 1 on page 6–22.
Page 89: Universal Transformer
600 Series Steam Sterilzers UNIVERSAL TRANSFORMER The universal transformer is required when the customer’s electrical supply is other than 115 Vac or 230 Vac. This option is installed by the customer and the transformer taps must be wired for the correct primary voltage.
Page 90: Uninterruptible Power Supply (Ups)
Introduction UNINTERRUPTIBLE POWER DESCRIPTION SUPPLY (UPS) The uninterruptible power supply (UPS) provides 115 Vac power for the sterilizer in the event of a power failure. NOTE The connection of the UPS is shown on Figure 6–9, Sheet 1 on page 6–22. FIGURE 3–32.
Page 91 600 Series Steam Sterilzers THEORY OF OPERATION NOTE Refer to the manufacturer’s instruction manual for detailed operating and maintenance information about the UPS. FIGURE 3–33. UPS CONTROLS AND INDICATORS Power On Button Power Off Button Test/Alarm Reset Button Battery Mode...
Page 92: Mp-129F Water-Saver
Introduction MP-129F WATER-SAVER GENERAL DESCRIPTION The MP-129F Water-Saver is an add-on system that incorporates a water ejector with a pump and a water reservoir to recirculate the water that creates the vacuum necessary for part of the sterilization cycle. The water saver can typically save 70% of the total water used during a cycle.
Page 93 600 Series Steam Sterilzers THEORY OF OPERATION The sterilizer software determines whether the water-saver or the standard ejector in the sterilizer provides the vacuum. While the pressure in the chamber is above -5 psig for vacuum cycles, or above atmospheric pressure for gravity cycles, the sterilizer software selects the standard ejector.
Page 94 The water-saver can be bypassed by setting DIP Switch DS14 (Water- Saver) to 0. This permits hospital maintenance or Getinge USA service personnel to switch off the water-saver as a vacuum source and use the sterilizer’s standard ejector with an external water supply.
Page 95: Section 4 Preventive Maintenance
NOTE Refer to the “Recommended Spare Parts List” on page 7–22 for consumables and parts that may be required for preventive maintenance. Assembly drawings and bills of material are included in the 600 Series Parts Catalog. USER-SERVICEABLE PARTS Maintenance and repair of the sterilizer is to be performed by trained maintenance personnel and service technicians.
Page 96: Panel Removal
Preventive Maintenance Instructions PANEL REMOVAL REMOVING THE FRONT PANELS To remove the front panels: 1. Use a screwdriver to turn the keyhole latch and unlock the panels. FIGURE 4–1. STERILIZER FRONT PANELS Raise and latch front panel. Unlock latch with Operator Panel screwdriver.
Page 97: Removing The Cabinet Panels
600 Series Steam Sterilzers 2. Unlatch the top panel, swing it open, and prop it up with the props rods found on the left and right sides of the panel. 3. Lift the left and right panels off of the frame pins. The pins slide through the slots on either side of the panels and lift out of the slot in the lower panel.
Page 98 Preventive Maintenance Instructions FIGURE 4–2. CABINET PANELS Upper Support Bracket Latch Lower Support Bracket A07028-AR 4–4 TEC 61301607028 Rev A US...
Page 99: Door Cover Removal
600 Series Steam Sterilzers DOOR COVER REMOVAL In order to allow the door cover to be removed, the door obstruction sensors need to be electrically disconnected from the control system. To do this, the controls are placed in Service Mode (DS20 on the DIPSWITCHES menu) and a jumper is installed inside Door I/F Box 15A (or 16A).
Page 100: Removing The Door Cover
Preventive Maintenance Instructions 3. Plug the jumper into J14. 4. Press [SETUP] 5. Select SYSTEM MENU > enter password > DIPSWITCHES. HARDWARE SETUP 6. Press ENTER. ACCESS REQUIRED The DIPSWITCHES screen appears. 7. Set DS20 Service Mode to 1. The SERVICE MODE informational message is displayed. REMOVING THE DOOR COVER To remove the door cover: 1.
Page 101: Manual Gasket Retraction
Refer to the Piping Package drawing (Figure 7-2, 7-3, or 7-4 depending on the chamber length) for component locations. Service personnel who have previously performed manual gasket retraction on the 600 Series may use the following abbreviated procedure. To open the door manually: 1. Turn OFF the steam supply.
Page 102 Preventive Maintenance Instructions 10. Open the STEAM TO DOOR(S) manual valve. 11. Turn off water to ejector valve 6SV using the manual override handle. 12. Close the chamber bleed valve by rotating it clockwise (CW). 13. Reinstall the front panels. 4–8 TEC 61301607028 Rev A US...
Page 103: Preventive Maintenance
600 Series Steam Sterilzers PREVENTIVE MAINTENANCE INSPECTING THE STERILIZER Perform the following inspection every three months: 1. Verify the exterior panels are clean and can be removed easily. Notify the customer if cleaning is required. 2. Verify the chamber interior is clean. Notify the customer if cleaning is required.
Page 104 Preventive Maintenance Instructions b. Adjust the steam pressure regulator if necessary. 10. Inspect the air-in filters. Replace if necessary. 11. Inspect the water solenoid valve (6SV). Rebuild or replace the solenoid valve every 12 months. 12. Verify the house steam supply is within the pressure range specified on Figure 6–17, Sheet 3 on page 6–38.
Page 105 600 Series Steam Sterilzers FIGURE 4–5. LIFT SCREW ALIGNMENT Door cover removed for clarity. Not Aligned Aligned Correctly Lift screw must be centered in the openings in the door plate Lift Screw A07028-DU 18. Check the alignment of the door lift screw: a.
Page 106 Preventive Maintenance Instructions WARNING POSSIBILITY OF INJURY: If the door obstruction test (step 21) fails or if the key switch does not disable the door (step 22), the sterilizer should not be used until the problem is corrected. The door obstruction sensors and key switch are safety devices.
Page 107 600 Series Steam Sterilzers 27. Check the control panel(s) and printer: SERVICE a. Select TEST LEDS/BUZZER from the DIAGNOSTIC service menu See “DIAGNOSTIC Menu” on page 5–57. ACCESS REQUIRED b. Verify the LEDs on the control panel flash and the buzzer sounds.
Page 108 Preventive Maintenance Instructions h. Verify the torque values of the boiler hardware every six (6) months. See “Checking the Boiler Electrical Connections for Tightness” on page 4–32. 31. If the sterilizer is equipped with a MP-129F Water-Saver: a. Check the water-saver piping for leaks. b.
Page 109: Maintenance Schedule
600 Series Steam Sterilzers 36. Test the jacket pressure relief valve. See “Checking the Pressure Relief Valve” on page 4–21. MAINTENANCE SCHEDULE Items that require periodic maintenance are listed in Table 4–1. TABLE 4–1. PREVENTIVE MAINTENANCE SCHEDULE Recommended Item See Page...
Page 110: Preventive Maintenance (Pm) Packages
Preventive Maintenance Instructions PREVENTIVE MAINTENANCE There are two types of preventive maintenance parts packages: valve (PM) PACKAGES rebuild and valve replacement. Both types of packages include all the parts needed for yearly maintenance. Parts packages for the upper piping and lower piping are available separately.
Page 111: Maintenance Procedures
600 Series Steam Sterilzers MAINTENANCE PROCEDURES REPLACING THE DOOR GASKET Tools and Materials: • blunt tool suitable for prying the gasket out of the headring • isopropyl alcohol for cleaning the headring groove • shop cloth NOTE See “Consumable Stock” on page 7–22 for door gasket part number.
Page 112 Preventive Maintenance Instructions 7. Clean the gasket groove with alcohol to remove any foreign material collected in the groove. 8. Press the spring into the center of the gasket groove overlapping the two ends approximately 6 inches at the top of the headring groove. 9.
Page 113: Replacing The Air-In Filters
600 Series Steam Sterilzers REPLACING THE AIR-IN Two air filters provide a filtration rate of 99.97% efficiency for 0.3 micron FILTERS particles and droplets. Replace the air-in filters after an AIR-IN SLOW diagnostic message. The filters have a threaded NPT fitting and need to be hand-tightened only.
Page 114: Cleaning The Steam Strainer
Preventive Maintenance Instructions 4. Remove the screen. 5. Clean the screen thoroughly by back flushing the screen with water and using a brush to remove any particles. 6. Reassemble and check for leaks. CLEANING THE STEAM To clean the steam strainer: STRAINER 1.
Page 115: Checking The Pressure Relief Valve
600 Series Steam Sterilzers CHECKING THE PRESSURE The 600 Series sterilizers have a single jacket pressure relief valve, which RELIEF VALVE needs to be checked periodically. The jacket pressure relief valve is located in the upper piping and has a pressure gauge attached.
Page 116: Lubricating The Door Lift Screw
Preventive Maintenance Instructions LUBRICATING THE DOOR LIFT Tools and Materials: SCREW • synthetic lubricant (see “Consumable Stock” on page 7–22) • solvent brush • shop cloth To lubricate the lift screw: 1. Clean off any old lubricant and dirt with a shop cloth. 2.
Page 117: Installing The Pm Packages
600 Series Steam Sterilzers INSTALLING THE PM Table 4–3 is a cross-reference of the solenoid valves (identified by PACKAGES reference designator), replacement valves, and rebuild kits. Refer to Figure 6–2 on page 6–4 for valve identification. TABLE 4–3. SOLENOID VALVE REBUILD KITS...
Page 118: Inspecting The Ground Bonding
Preventive Maintenance Instructions • cold water supply 2ST 2. Install the PM package for the lower piping: a. Rebuild or replace the solenoid valves: • chamber drain 2SV • vacuum to door(s) 12SV • secondary drain 14SV b. Rebuild or replace the check valves: •...
Page 119: Blowing Down The Steam Boiler
600 Series Steam Sterilzers BLOWING DOWN THE STEAM The steam boiler must be blown down regularly to remove mineral deposits BOILER and loose scale. A detailed procedure for blowing down the boiler is included in the 633HC or 633LS User Manual.
Page 120: Inspecting The Boiler Sight Glass
Preventive Maintenance Instructions 8. Turn ON the steam boiler switch to bring the water supply up to the operating level. 9. Use the white handle connected to water solenoid valve 6SV to close the valve. Push in on the handle while turning it to the closed position. INSPECTING THE BOILER SIGHT The sight glass is protected from breakage by two retaining rods.
Page 121: Cleaning The Boiler Level Probes
600 Series Steam Sterilzers CLEANING THE BOILER LEVEL The boiler level probes are identified in Figure 4–13. PROBES FIGURE 4–13. WATER LEVEL PROBES Low Water Pump Probe Fill Probe Cut-Out Probe GTS-30A Steam Boiler (Top View) Fill Probe (see detail)
Page 122 Preventive Maintenance Instructions Tools and Materials: • spark plug wrench or 13/16 in. deep-well socket wrench • Teflon tape or pipe joint compound To remove and clean the water level probes: 1. Turn OFF all power to the steam boiler. 2.
Page 123: Blowing Out The Boiler Pressure Control Line
600 Series Steam Sterilzers BLOWING OUT THE BOILER The pressure control line may be cleaned out by removing the pipe plug PRESSURE CONTROL LINE and inserting a long rod into the pressure control piping. For a more thorough cleaning, the pressure control line should be blown out.
Page 124 Preventive Maintenance Instructions WARNING BURN HAZARD: The pressure control piping is hot. Wear protective gloves. Be sure the boiler pressure gauge reads zero (0 PSIG) before removing the pipe plug. BURN HAZARD: Be sure the boiler pressure gauge reads zero before attaching and removing the globe valve.
Page 125: Checking The Boiler Water Quality
600 Series Steam Sterilzers CHECKING THE BOILER WATER Tools and Materials: QUALITY • TDS meter—see Appendix C To test the boiler water quality: 1. Take a sample of the feedwater to the boiler. The total dissolved solids (TDS) should not exceed the feedwater quality specification on the roughing-in drawing.
Page 126: Checking The Boiler Electrical Connections For Tightness
Preventive Maintenance Instructions CHECKING THE BOILER Tools and Materials: ELECTRICAL CONNECTIONS • adjustable torque wrench/driver set with 20, 45, and 110 in-lb settings FOR TIGHTNESS WARNING FIRE HAZARD: Loose electrical connections may result in an electrical fire. When performing periodic maintenance, check that the heating elements, element flange bolts, contactors, and three-phase supply terminal block are torqued to the values specified in Figure 4–16, Sheet 1 on page 4–33 or Figure 4–16, Sheet 2 on page 4–34.
Page 127 600 Series Steam Sterilzers FIGURE 4–16, SHEET 1. TORQUE SPECIFICATIONS (GTS-30A) Three-Phase Supply Terminals Torque to 110 in-lbs Contactor Terminals Torque to 45 in-lbs ELECTRICAL CABINET Element Terminals FLANGE BOLT TIGHTENING SEQUENCE Torque to 20 in-lbs (Heating elements not shown for clarity)
Page 128 Preventive Maintenance Instructions FIGURE 4–16, SHEET 2. TORQUE SPECIFICATIONS (CAS-45A) Contactor Terminals Three-Phase Supply Terminals Torque to 45 in-lbs Torque to 110 in-lbs Element Terminals Element Flange Bolts Torque to 20 in-lbs Torque to 22 ft-lbs FLANGE BOLT TIGHTENING SEQUENCE (Heating elements not shown for clarity) A07027-BX 4–34...
Page 129: Checking The Boiler Heater Current
600 Series Steam Sterilzers CHECKING THE BOILER Tools and Materials: HEATER CURRENT • clamp-on ammeter WARNING SHOCK HAZARD: This procedure should only be performed by persons trained in measuring alternating current (AC). SHOCK HAZARD: Observe electrical safety precautions to avoid contact with live components when working inside the electrical cabinet.
Page 130: Checking The Water-Saver Temperature
Preventive Maintenance Instructions CHECKING THE WATER-SAVER Tools and Materials: TEMPERATURE • digital thermometer 1. Remove the large plug on the top of the tank. 2. Turn on the hot and cold water lines. Using the digital thermometer set for °F, place the thermocouple in the stream of the incoming water. The temperature should read 120°F or greater.
Page 131: Testing The Ups
600 Series Steam Sterilzers TESTING THE UPS To test the UPS: 1. Press the Power Off button on the UPS. Verify the green AC mode indicator is flashing. 2. Press the Power On button on the UPS. Verify the green AC mode indicator glows steadily.
Page 132 Preventive Maintenance Instructions 4–38 TEC 61301607028 Rev A US...
Page 133: Section 5 Service Functions
Getinge USA Technical Services personnel. Tampering by any means, to include the use of an unauthorized software security code, could constitute termination of employment with Getinge USA, Inc., and could be a violation of Federal law. The section contains: •...
Page 134 Service Functions PASSWORD ACCESS AREAS The password access areas and the display screens that are associated with them are listed in Table 5–1. NOTE Access areas that require a supervisor password are shaded in light gray; access areas that require a service password are shaded in medium gray. TABLE 5–1.
Page 135: What You Can Do From The Display Panel
600 Series Steam Sterilzers WHAT YOU CAN DO FROM THE Tasks that can be performed from the display panel, along with the menu DISPLAY PANEL path are listed in Table 5–2. NOTE Most tasks require a password with a specific access level. Tasks that require a supervisor password are shaded in light gray;...
Page 136 Service Functions TABLE 5–2. DISPLAY PANEL TASKS TASK SOFTKEY MENU PATH PAGE Changing the Cycle Name and [SETUP] SYSTEM MENU > CONFIGURATION > EDIT 5–36 Number CYCLES Assigning the Sterilizer Name SYSTEM MENU > CONFIGURATION > NAME 5–38 Selecting the Display Language SYSTEM MENU >...
Page 137 600 Series Steam Sterilzers TABLE 5–2. DISPLAY PANEL TASKS TASK SOFTKEY MENU PATH PAGE Viewing the Error Log [SETUP] SYSTEM MENU > SERVICE > ERROR LOG 8–17 Viewing the Analog Inputs SYSTEM MENU > SERVICE > DIAGNOSTIC > 8–19 ANALOG INPUT Viewing the Digital Inputs SYSTEM MENU >...
Page 138: Navigation Basics
Service Functions NAVIGATION BASICS SELECTING AN ITEM To select an item from a menu list: 1. Use the up and down arrows to select the item. 2. Press ENTER. FIGURE 5–2. TYPICAL MENU LIST 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Dr ying Time grv GRAVITY1...
Page 139 600 Series Steam Sterilzers ENTERING A PASSWORD (OR ALPHANUMERIC VALUE) When a password is required (or an alphanumeric value needs to be entered), a password entry screen appears. FIGURE 5–3. ENTER PASSWORD SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp...
Page 140 Service Functions ENTERING A DATA VALUE When a data value (e.g., cycle setting, calibration value, etc.) needs to be entered, a dialog box appears. FIGURE 5–4. TYPICAL DATA ENTRY DIALOG BOX 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY...
Page 141 600 Series Steam Sterilzers 6. Press [OK]. SELECTING A SETUP OPTION Some fields have multiple choice setup options (e.g., temperature and pressure units setup). FIGURE 5–5. TYPICAL SETUP OPTION FIELD 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time...
Page 142 Service Functions EXITING A DISPLAY SCREEN There are three commands that are used to exit a display screen: [CANCEL], [HOME], and [OK]. CANCEL HOME WS-0158 To exit from a display screen: • Press [CANCEL] to return to the previous screen. •...
Page 143: Softkeys
600 Series Steam Sterilzers SOFTKEYS SETUP SOFTKEY SETUP MENU ITEMS When the [SETUP] softkey is pressed, the SETUP menu appears. The SETUP menu (Figure 5–6) has five items: • DETAILS—see page 5–12. • PLOT GRAPH—see page 5–12. • BAR GRAPH—see page 5–13.
Page 144 Service Functions SELECTING THE DETAILS SCREEN To select the Details process screen: 1. Press [SETUP]. 2. Select DETAILS. 3. Press ENTER. The Details screen (Figure 5–7) appears. FIGURE 5–7. DETAILS SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time 01:36:36 P10 grv GRAVITY 1 02 CYCL COMPLETE...
Page 145 600 Series Steam Sterilzers FIGURE 5–8. PLOT GRAPH SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time 01:36:36 P10 grv GRAVITY 1 02 CYCL COMPLETE 00:03:42 ChamberTemp 81.2 Chamber Pressure 14.35 Time 01:40 SETUP PARA- SELECT UNSEAL METER...
Page 146: Accessing The System Menu
Service Functions ACCESSING THE SYSTEM MENU The SYSTEM menu lists the service features of the control software. A password (with specific area access) is required to use these features. To access the SYSTEM MENU: 1. Press [SETUP] 2. Select SYSTEM MENU. 3.
Page 147: Viewing The About Screen
600 Series Steam Sterilzers VIEWING THE ABOUT SCREEN The ABOUT screen lists the software version and other pertinent information about the sterilizer. To view the ABOUT screen: 1. Press [SETUP]. 2. Select ABOUT. 3. Press ENTER. The ABOUT screen (Figure 5–11) appears.
Page 148: Select Cycle Softkey
Service Functions SELECT CYCLE SOFTKEY SELECTING A CYCLE To select a cycle: 1. Press [SELECT CYCLE]. The SELECT CYCLE screen (Figure 5–12) appears. FIGURE 5–12. SELECT CYCLE SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15...
Page 149: Parameter Softkey
600 Series Steam Sterilzers PARAMETER SOFTKEY The cycle parameters can be edited by users with Parameter Settings password access. The parameters display is configured for either Quick Edit or Full Edit. • Quick Edit allows the user to change the exposure time, exposure temperature, and drying time without using the EDIT PARAMETERS screen.
Page 150 Service Functions FIGURE 5–14. CYCLE PARAMETER DIALOG BOX 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 EDIT PARAMETERS IT PARAMETERS IT PARAMETERS CHAMBER TEMP CHAMBER PSIA Param Check LI Param Check LI 29.9 29.9 Exposure Time (00:01:00 - 06:00:00)
Page 151 600 Series Steam Sterilzers FIGURE 5–15. VIEW PARAMETERS SCREEN 00:30:00 00:30:00 121.1 C Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 VIEW PARAMETERS (A=Adjustable) CHAMBER TEMP CHAMBER PSIA Exposure Time 00:30:00 Dry 1=vac 2=grav 37.3 C 14.68 PSI...
Page 152 Service Functions FIGURE 5–17. EDIT PARAMETERS DIALOG BOX 00:30:00 00:30:00 121.1 C Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 EDIT PARAMETERS CHAMBER TEMP CHAMBER PSIA Exposure Time (00:01:00 - 06:00:00) 37.3 C 14.68 PSI hh:mm:ss REMAINING TIME CANCEL WS-0018 HC 6.
Page 153: System Menu
600 Series Steam Sterilzers SYSTEM MENU The SYSTEM MENU has eight options: • TIME SETTINGS—see page 5–22. • CALIBRATION—see page 5–27. • DOCUMENTATION— see page 5–30. • CONFIGURATION—see page 5–35. • PASSWORDS—see page 5–45. • DIP SWITCHES—see page 5–48. • SERVICE—see page 5–56.
Page 154: Time Settings Menu
Service Functions TIME SETTINGS MENU The TIME SETTINGS menu (Figure 5–19) has two options: • CALENDAR— see “Setting the Clock and Calendar” on page 5–22. • ALARM CLOCK— see “Setting the Auto Blow-Down Time” on page 5–23 and “Setting the Utilities Control Times” on page 5–25. FIGURE 5–19.
Page 155 600 Series Steam Sterilzers 4. Select the TIME field. NOTE To change the time and date formats, “Selecting the Date Format” on page 5–39. 5. Press ENTER. 6. Use the directional arrows to set the correct time. 7. Press ENTER.
Page 156 Service Functions FIGURE 5–21. ALARM CLOCK SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 ALARM CLOCK CHAMBER TEMP CHAMBER PSIA (HH:MM) MTWTFSS 37.3 C Auto Blow-down 17:00 14.68 PSI 1010100 Utilities Off 19:30 1111100 1111100...
Page 157 600 Series Steam Sterilzers SETTING THE UTILITIES CONTROL TIMES The alarm clock function is used to control the Utility Control feature. The Utility Control feature can be enabled on a day-to-day basis. To set the alarm clock: 1. Press [SETUP].
Page 158 Service Functions BYPASSING UTILITY SHUTDOWN MODE When Utility Shutdown is activated, the control panel displays UTILITY SHUTDOWN. The user can bypass this mode in order to run a single cycle. To bypass utility shutdown for one cycle: 1. Press START. Utility shutdown mode is bypassed and the sterilizer begins to warm 2.
Page 159: Calibration Menu
600 Series Steam Sterilzers CALIBRATION MENU The CALIBRATION menu has two options: • MANUAL—see “Entering the Calibration Data Manually” on page 5–28. • AUTOMATIC—see “Calibration” on page 9–1. FIGURE 5–22. CALIBRATION MENU 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time...
Page 160 Service Functions ENTERING THE CALIBRATION DATA MANUALLY When manual calibration is performed, the user directly enters the gain and offset values for the temperature sensors and pressure transducer. This method is used to reprogram the values after replacing the flash EPROM. CAUTION When the cold start button on the CPU Board is pressed, the calibration data is cleared from memory, Before replacing the EPROM, write down the...
Page 161: Automatic Calibration
600 Series Steam Sterilzers f. Press ENTER. g. Use the directional arrows to select the offset value. h. Press ENTER. 5. Press [OK] when finished. AUTOMATIC CALIBRATION When automatic calibration is performed, the user enters low and high reference values for the sensor and the software calculates the gain and offset value.
Page 162: Documentation Menu
Service Functions DOCUMENTATION MENU The DOCUMENTATION menu (Figure 5–25) has three options: • PRINT CYCLE SETUP—see “Printing a Program Listing” on page 5–31. • PRINTER—see “Setting Up the Print Log Interval” on page 5–31. • PRINTER LOG VALUES—see “Setting Up the Printer Log Values Definition”...
Page 163 600 Series Steam Sterilzers PRINTING A PROGRAM LISTING To obtain a list of cycles phases: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > DOCUMENTATION > DOCUMENTATION PRINT CYCLE SETUP. ACCESS REQUIRED 3. Press ENTER. The PRINTOUT CYCLE screen (Figure 5–26) appears.
Page 164 Service Functions 3. Prees ENTER. The PRINTER screen (Figure 5–27) appears. FIGURE 5–27. PRINTER SCREEN 00:30:00 00:30:00 121.1 C Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 PRINTER CHAMBER TEMP CHAMBER PSIA MODE SLOW LOG INTERVAL 01:00 37.3 C 14.68 PSI FAST LOG INTERVAL...
Page 165 600 Series Steam Sterilzers FIGURE 5–28. CONFIGURE PRINTER LOG VALUES SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 CONFIGURE PRINTER LOG VALUES CHAMBER TEMP CHAMBER PSIA DEFINITION LIST: Chamber Temp 37.3 C 14.68 PSI...
Page 166 Service Functions FIGURE 5–30. LOG VALUE ITEM SELECTION 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 CONFIGURE PRINTER LOG VALUES CHAMBER TEMP CHAMBER PSIA DEFINITION LIST: AI00 Chamber Temperature 37.3 C 14.68 PSI AI01 Jacket Temperature AI04...
Page 167: Configuration Menu
600 Series Steam Sterilzers CONFIGURATION MENU The CONFIGURATION menu (Figure 5–31) has five options: • EDIT CYCLES—see “Changing the Cycle Name and Number” on page 5–36. • NAME—see “Assigning the Sterilizer Name” on page 5–38. • LANGUAGE DATE UNITS—see: – “Selecting the Display Language” on page 5–39.
Page 168 Service Functions CHANGING THE CYCLE NAME AND NUMBER To change the cycle number (P number) and name: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CONFIGURATION > EDIT CONFIGURATION CYCLES. ACCESS REQUIRED 3. Press ENTER. The EDIT CYCLES screen (Figure 5–32) appears. FIGURE 5–32.
Page 169 600 Series Steam Sterilzers NOTE Cycle names can be up to eight characters long. The three letter prefix (e.g., grv) indicates the cycle type and cannot be changed. 10. Use the arrows and [ENTER] button to enter the cycle name.
Page 170 Service Functions ASSIGNING THE STERILIZER NAME To assign the sterilizer name: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CONFIGURATION > CONFIGURATION NAME. ACCESS REQUIRED 3. Press ENTER. The MACHINE NAME screen (Figure 5–33) appears. FIGURE 5–33. MACHINE NAME SCREEN 00:30:00 121.1 C 00:30:00...
Page 171: Selecting The Display Language
600 Series Steam Sterilzers 6. Press [SAVE]. 7. Press [OK]. SELECTING THE DISPLAY LANGUAGE To select the language, date format, and pressure and temperature units: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CONFIGURATION > CONFIGURATION LANGUAGE DATE UNITS.
Page 172 Service Functions 4. Use the UP or DOWN arrow to select from the available date formats: MM/DD/YYYY, DD/MM/YYYY, or YYYY/MM/DD. 5. Press [SAVE]. SELECTING THE PRESSURE AND TEMPERATURE UNITS To select the pressure and temperature units: 1. Select the LANGUAGE DATE UNITS screen (Figure 5–35 on page 5–39).
Page 173 600 Series Steam Sterilzers SELECTING THE DEFAULT PROCESS SCREEN To select the default process screen: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CONFIGURATION > CONFIGURATION PANEL SETUP. ACCESS REQUIRED 3. Press ENTER. The PANEL SETUP screen (Figure 5–36) appears.
Page 174 Service Functions SETTING THE SCREEN SAVER DELAY TIME To set the screen saver delay time: 1. Select the PANEL SETUP screen (Figure 5–36 on page 5–41). 2. Select the SCREEN SAVER field. 3. Press ENTER. 4. Use the arrows to select the screen saver delay value (in minutes). 5.
Page 175 600 Series Steam Sterilzers EDITING THE EXTENDED PARAMETERS To edit the extended parameters: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CONFIGURATION > CONFIGURATION EXTENDED PARAMETERS. ACCESS REQUIRED 3. Press ENTER. The EDIT PARAMETERS screen (Figure 5–37) appears.
Page 176 Service Functions 6. Use the directional arrows to select the desired setting. 7. Press ENTER. 8. Press [SAVE]. 9. Repeat steps 4 thru 8 for other parameters. 10. Press [OK]. 5–44 TEC 61301607028 Rev A US...
Page 177: Passwords Screen
600 Series Steam Sterilzers PASSWORDS SCREEN The PASSWORDS screen is used to assign passwords and enable levels of access. See Table 5–1 on page 5–2 for a list of access areas and privileges. ADDING A USER To add a user to the passwords list: 1.
Page 178: Deleting A User
Service Functions CONFIGURING PASSWORD ACCESS PRIVILEGES To configure the password access privileges for a user: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > PASSWORDS. 3. Press ENTER. The PASSWORDS screen (Figure 5–39 on page 5–45) appears. 4. Select the user name from the list. NOTE Press ACCESS AREAS to view the access area letter assignments.
Page 179 600 Series Steam Sterilzers 9. Press [HOME] when finished (or [CANCEL] to return to the SYSTEM MENU). TEC 61301607028 Rev A US 5–47...
Page 180: Dipswitches Screen
Service Functions DIPSWITCHES SCREEN The DIPSWITCHES screen is used for: • setting up the physical configuration of the sterilizer: – single door or double door – door interlock option – chamber length NOTE The 633HC and 633LS sterilizers have different hardware configuration options.
Page 181 600 Series Steam Sterilzers CONFIGURING THE STERILIZER (633HC) To configure the sterilizer (number of doors, interlock option, and chamber length): 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > DIPSWITCHES. HARDWARE SETUP 3. Press ENTER. ACCESS REQUIRED The DIPSWITCHES screen (Figure 5–40) appears.
Page 182 Service Functions 6. Set DS16, DS17, or DS18 as required for chamber length: Chamber Length DS16 DS17 DS18 26 in. 39 in. 51 in. INVALID CONFIGURATION 7. Press [OK]. 5–50 TEC 61301607028 Rev A US...
Page 183 POSSIBILITY OF CROSS-CONTAMINATION: Disabling the unidirectional door software function will compromise the integrity of the biological barrier between the load and unload ends of the sterilizer. Getinge does not recommend changing the door configuration from unidirectional doors (DS02) to door seal interlock (DS03).
Page 184 Service Functions 4. Using the directional arrows, set DS01 thru DS04 as required for door configuration: Number and Type of Doors DS01 DS02 DS03 DS04 Single Door Double Door (Standard) Double Door (Door Close Interlock) Double Door (Door Seal Interlock) Double Door (Unidirectional)) INVALID CONFIGURATION INVALID CONFIGURATION...
Page 185 600 Series Steam Sterilzers ENABLING THE AUTO BLOW-DOWN OPTION To enable the auto blow-down package: 1. Verify the auto blow-down package is installed and connected as shown on Figure 6–9, Sheet 1 on page 6–22. 2. Select the DIPSWITCHES screen (see Figure 5–40 on page 5–49).
Page 186 Service Functions ENABLING THE WATER-SAVER OPTION NOTE The MP-129F Water-Saver cannot be installed on a 633LS with a vacuum pump. If the Vacuum Pump (DS10 = 1) and Water Saver (DS14 = 1) options are both selected, an INVALID CONFIG message is displayed. The MP-129F Water-Saver does not have a hardware bypass switch.
Page 187 600 Series Steam Sterilzers ENABLING THE STERILIZER FOR USE WITH T-DOC NOTE The installation and configuration of a T-Doc system is beyond the scope of this manual.Perform the following procedure after the sterilizer has been connected to the network. To enable the sterilizer for use with a T-Doc system: 1.
Page 188: Service Menu
Service Functions SERVICE MENU The SERVICE menu has three options: • ERROR LOG • DIAGNOSTIC • PACS ADDRESSES FIGURE 5–42. SERVICE MENU 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 0.00 PSI CHAMBER TEMP DETAILS CHAMBER PSIA CONFIGURATION...
Page 189: Diagnostic Menu
600 Series Steam Sterilzers DIAGNOSTIC MENU The DIAGNOSTIC menu has eight options: • ANALOG INPUTS • ANALOG OUTPUTS • DIGITAL INPUTS • DIGITAL OUTPUTS • SYSTEM FLAGS • USER FLAGS • PRINTER • LEDS/BUZZER FIGURE 5–44. DIAGNOSTIC MENU 00:30:00 121.1 C...
Page 190 Service Functions SAVE RAM TO FLASH Whenever the customer requests changes to the cycles, such as renaming and resequencing the cycles, it is good practice to save these changes to the EPROM. SAVING THE PROGRAM IN RAM TO THE FLASH EPROM To save the RAM to the EPROM: 1.
Page 191 SECTION 6 DRAWINGS TABLE 6–1. LIST OF DRAWINGS Figure Drawing Drawing No. Page Software Menu Tree — 6–2 Piping and Instrument Drawing PI0036 6–4 (P&ID) Process Diagram, 633HC PP0025 6–5 Process Diagram, 633LS PP0027 6–9 System Wiring Diagram W1343 6–14 Power Box 1A Wiring Diagram 61301608498 6–16...
Page 192 Drawings FIGURE 6–1, SHEET 1. SOFTWARE MENU TREE LEGEND Supervisor Level Menus Operator Level Process Display Access (Home) Supervisor Password Required Setup Menu Process Display Options Service Password Required DETAILS PLOT GRAPH BAR GRAPH SYSTEM MENU ABOUT System Menu SAVE RAM SERVICE TIME SETTINGS CALIBRATION...
Page 193 600 Series Steam Sterilzers FIGURE 6–1, SHEET 2. SOFTWARE MENU TREE LEGEND Operator Level Access Service Level Menus Process Display (Home) Supervisor Password Required Setup Menu Process Display Options Service Password Required DETAILS PLOT GRAPH BAR GRAPH SYSTEM MENU ABOUT 1.
Page 194 Drawings FIGURE 6–2. PIPING AND INSTRUMENT DRAWING (P&ID) 6–4 TEC 61301607028 Rev A US...
Page 195 Cycle Phase No.: This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. TEC 61301607028 Rev A US...
Page 196 For units with WATER SAVER PKG ONLY This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. 6–6...
Page 197 Digital Output (Software reference) This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. TEC 61301607028 Rev A US...
Page 198 1777 East Henrietta Road, Rochester NY 14623-3133 This document contains proprietary information of Getinge Sourcing, LLC. and is subject to being returned upon request. It shall not be This document contains proprietary information of Getinge Sourcing, LLC. and is subject to being returned upon request. It shall not be reproduced in whole or in part without the authorization of Getinge.
Page 199 Cycle Phase No.: This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. TEC 61301607028 Rev A US...
Page 200 DO12 Cycle Phase No.: This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. 6–10 TEC 61301607028 Rev A US...
Page 201 Digital Output (Software reference This document contains proprietary information of Getinge Sourcing, LLC. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend. TEC 61301607028 Rev A US...
Page 202 1777 East Henrietta Road, Rochester NY 14623-3133 This document contains proprietary information of Getinge Sourcing, LLC. and is subject to being returned upon request. It shall not be reproduced in whole or in part without the authorization of Getinge. Any authorized reproduction must bear this entire legend.
Page 203 1777 East Henrietta Road, Rochester NY 14623-3133 This document contains proprietary information of Getinge Sourcing, LLC. and is subject to being returned upon request. It shall not be This document contains proprietary information of Getinge Sourcing, LLC. and is subject to being returned upon request. It shall not be reproduced in whole or in part without the authorization of Getinge.
Page 204 Drawings FIGURE 6–5, SHEET 1. SYSTEM WIRING DIAGRAM 6–14 TEC 61301607028 Rev A US...
Page 205 600 Series Steam Sterilzers FIGURE 6–5, SHEET 2. SYSTEM WIRING DIAGRAM TEC 61301607028 Rev A US 6–15...
Page 206 Drawings FIGURE 6–6, SHEET 1. POWER BOX 1A WIRING DIAGRAM 6–16 TEC 61301607028 Rev A US...
Page 207 FIGURE 6–6, SHEET 2. POWER BOX 1A WIRING DIAGRAM DRAWING/PART NO. THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE/CASTLE, INC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL 61301608498 NOT BE REPRODUCED IN WHOLE OR IN PART WITHOUT WRITTEN PERMISSION OF GETINGE/CASTLE, INC. ANY AUTHORIZED REPRODUCTION MUST NOTES: BEAR THIS ENTIRE LEGEND.
Page 208 BACK VIEW THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE SOURCING LLC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN PERMISSION OF GETINGE SOURCING LLC. ANY AUTHORIZED REPRODUCTION MUST BEAR THIS ENTIRE LEGEND .
Page 209 600 Series Steam Sterilzers FIGURE 6–7, SHEET 2. CONTROL BOX 2A WIRING DIAGRAM TEC 61301607028 Rev A US 6–19...
Page 210 SEE NOTE 8 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE SOURCING LLC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN PERMISSION OF GETINGE SOURCING LLC. ANY AUTHORIZED REPRODUCTION MUST BEAR THIS ENTIRE LEGEND .
Page 211 600 Series Steam Sterilzers FIGURE 6–8, SHEET 2. DOOR I/F BOX 15A/16A WIRING DIAGRAM TEC 61301607028 Rev A US 6–21...
Page 212 Drawings FIGURE 6–9, SHEET 1. OPTIONAL EQUIPMENT WIRING DIAGRAM 6–22 TEC 61301607028 Rev A US...
Page 213 600 Series Steam Sterilzers FIGURE 6–9, SHEET 2. OPTIONAL EQUIPMENT WIRING DIAGRAM TEC 61301607028 Rev A US 6–23...
Page 214 Drawings FIGURE 6–10. SYSTEM ELECTRICAL SCHEMATIC 6–24 TEC 61301607028 Rev A US...
Page 215 600 Series Steam Sterilzers FIGURE 6–11. POWER BOX 1A ELECTRICAL SCHEMATIC TEC 61301607028 Rev A US 6–25...
Page 216 Drawings FIGURE 6–12, SHEET 1. CONTROL BOX ELECTRICAL SCHEMATIC 6–26 TEC 61301607028 Rev A US...
Page 217 600 Series Steam Sterilzers FIGURE 6–12, SHEET 2. CONTROL BOX ELECTRICAL SCHEMATIC TEC 61301607028 Rev A US 6–27...
Page 218 Drawings FIGURE 6–12, SHEET 3. CONTROL BOX ELECTRICAL SCHEMATIC 6–28 TEC 61301607028 Rev A US...
Page 219 600 Series Steam Sterilzers FIGURE 6–13. SLIDE DOORS ELECTRICAL SCHEMATIC TEC 61301607028 Rev A US 6–29...
Page 220 Drawings FIGURE 6–14, SHEET 1. GTS-30A STEAM BOILER 6–30 TEC 61301607028 Rev A US...
Page 221 600 Series Steam Sterilzers FIGURE 6–14, SHEET 2. GTS-30A STEAM BOILER TEC 61301607028 Rev A US 6–31...
Page 222 19.00 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE SOURCING LLC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN PERMISSION OF GETINGE SOURCING LLC. ANY AUTHORIZED REPRODUCTION MUST BEAR THIS ENTIRE LEGEND .
Page 223 SEE SHEET 3 OF 3 29 20 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE SOURCING LLC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL NOT BE VIEW OF FRONT REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN PERMISSION OF GETINGE SOURCING LLC. ANY AUTHORIZED REPRODUCTION MUST BEAR THIS ENTIRE LEGEND .
Page 224 (BL) THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF GETINGE SOURCING LLC. AND IS SUBJECT TO BEING RETURNED UPON REQUEST. IT SHALL NOT BE REPRODUCED IN WHOLE OR PART WITHOUT WRITTEN PERMISSION OF GETINGE SOURCING LLC. ANY AUTHORIZED REPRODUCTION MUST BEAR THIS ENTIRE LEGEND .
Page 225 600 Series Steam Sterilzers FIGURE 6–16. MP-129F WATER-SAVER WIRING DIAGRAM TEC 61301607028 Rev A US 6–35...
Page 226 Drawings FIGURE 6–17, SHEET 1. ROUGHING-IN DRAWING 6–36 TEC 61301607028 Rev A US...
Page 227 600 Series Steam Sterilzers FIGURE 6–17, SHEET 2. ROUGHING-IN DRAWING TEC 61301607028 Rev A US 6–37...
Page 228 Drawings FIGURE 6–17, SHEET 3. ROUGHING-IN DRAWING 6–38 TEC 61301607028 Rev A US...
Page 229 600 Series Steam Sterilzers FIGURE 6–17, SHEET 4. ROUGHING-IN DRAWING TEC 61301607028 Rev A US 6–39...
Page 230 Drawings FIGURE 6–18, SHEET 1. SEISMIC ANCHORAGE DRAWING 12/10/07 B 122552 B 122552 12//10/07 6/14/07 A 122413 A 122413 6/14/07 6–40 TEC 61301607028 Rev A US...
Page 231 600 Series Steam Sterilzers FIGURE 6–18, SHEET 2. SEISMIC ANCHORAGE DRAWING B 122552 12/10/07 B 122552 12/10/07 A 122413 6/14/07 A 122413 6/14/07 TEC 61301607028 Rev A US 6–41...
Page 232 Drawings 6–42 TEC 61301607028 Rev A US...
Page 233: Section 7 Component Locations
Piping and Instrument Drawing, Process Phase Diagram, Wiring Diagrams, and Electrical Schematics. For an illustrated breakdown with part numbers, see the 600 Series Parts Catalog PN 61301607029. This section also identifies the components of the GTS-30A Steam Boiler, CAS-45A Steam Boiler, and MP-129F Water-Saver, and provides lists of consumable items and recommended spare parts.
Page 234 Component Locations FIGURE 7–1, SHEET 1. ELECTRICAL PACKAGE (10 ) ( A) (1 A) (1 ) Control End Panel (panel in raised position) LEFT SIDE VIEW FRONT VIEW A07028-T1 7–2 TEC 61301607028 Rev A US...
Page 235 600 Series Steam Sterilzers FIGURE 7–1, SHEET 2. ELECTRICAL PACKAGE (11 ) (5A) (6 ) REMOTE END PANEL (panel In raised position) RIGHT SIDE VIEW REAR VIEW (Double Door Unit) A07028-T2 TEC 61301607028 Rev A US 7–3...
Page 236 Component Locations FIGURE 7–1, SHEET 3. ELECTRICAL PACKAGE 10SV TOP VIEW 12 V 14 V SECTION VIEW FRONT VIEW A07028-T3 7–4 TEC 61301607028 Rev A US...
Page 237 600 Series Steam Sterilzers FIGURE 7–1, SHEET 4. ELECTRICAL PACKAGE 21JO 17JO 13JO 21JI 17JI 13JI 22JO 18JO 14JO 10JO 22JI 18JI 14JI 10JI 23JO 19JO 15JO 11JO 23JI 19JI 15JI 11JI 24JO 20JO 16JO 12JO 24JI 20JI 16JI 12JI...
Page 238 Component Locations FIGURE 7–1, SHEET 5. ELECTRICAL PACKAGE See Figure 6-7, “Door I/F Box 15A/16A Wiring Diagram” for identification of internal components. Door I/F Box 15A Connections See Figure 6-5, “Power Box 1A Wiring Diagram” for identification of internal components. 115 VAC from Power Box 1A CE Door Motor 1B CE Open (from 2A9JO)
Page 239 600 Series Steam Sterilzers FIGURE 7–2, SHEET 1. PIPING PACKAGE, 26" UNITS LEGEND Connector on other sheet Chamber Pressure Gauge sheet 3 2X 8 V sheet 2 Air-In Filters 10 V sheet 2 TEAM Steam UPPLY Regulator Pressure Relief STEAM TO DOOR(S)
Page 240 Component Locations FIGURE 7–2, SHEET 2. PIPING PACKAGE, 26" UNITS LEGEND Connector on this sheet Connector on other sheet 14 V 2CV 2 V 5CV Chamber Sump sheet 1 Heat Exchanger Chamber Bleed 12 V sheet 3 sheet 1 sheet 1 sheet 1 WATER sheet 1...
Page 241 600 Series Steam Sterilzers FIGURE 7–2, SHEET 3. PIPING PACKAGE, 26" UNITS LEGEND Connector on other sheet sheet 1 sheet 2 Control End Panel (shown in raised position) sheet 1 A07028-U3 TEC 61301607028 Rev A US 7–9...
Page 242 Component Locations FIGURE 7–3, SHEET 1. PIPING PACKAGE, 39" UNITS LEGEND Connector on this sheet Connector on other sheet sheet 3 Chamber sheet 2 Pressure Gauge sheet 2 Remote End Headring (Double Door only) Pressure Relief WATER Valve 10 V UPPLY Air-In Filters...
Page 243 600 Series Steam Sterilzers FIGURE 7–3, SHEET 2. PIPING PACKAGE, 39" UNITS LEGEND Connector on this sheet Connector on other sheet 14 V 2CV Chamber Bleed Lines sheet 1 sheet 1 sheet 1 sheet 1 12 V Heat Exchanger sheet 1...
Page 244 Component Locations FIGURE 7–3, SHEET 3. PIPING PACKAGE, 39" UNITS LEGEND Connector on this sheet Connector on other sheet sheet 1 Control End Panel sheet 2 Remote End Panel (shown in raised position) (shown in raised position) sheet 1 A07028-V3 7–12 TEC 61301607028 Rev A US...
Page 245 600 Series Steam Sterilzers FIGURE 7–4, SHEET 1. PIPING PACKAGE, 51" UNITS LEGEND Connector on this sheet Connector on other sheet Chamber Pressure Gauge sheet 2 Remote End Gasket Headring sheet 3 sheet 2 Air-In Filters TEAM 10 V sheet 2...
Page 246 Component Locations FIGURE 7–4, SHEET 2. PIPING PACKAGE, 51" UNITS LEGEND Connector on this sheet Connector on other sheet 14 V sheet 1 sheet 1 Chamber Bleed Lines sheet 1 CV 12 V Heat Exchanger sheet 1 sheet 1 sheet 1 sheet 3 sheet 1 sheet 1...
Page 247 600 Series Steam Sterilzers FIGURE 7–4, SHEET 3. PIPING PACKAGE, 51" UNITS LEGEND Connector on this sheet Connector on other sheet Remote End Panel Control End Panel (shown in raised position) (shown in raised position) sheet 1 sheet 2 sheet 1...
Page 248 Component Locations FIGURE 7–5. CLOSURE PACKAGE Roller Beam (2 places) Guide Rollers (4 places) Lift Nut Mounting Plate Door Spacer Lift Nut Lift Screw Door Motor Pulley Thrust Bearing Race Bearings Motor Pulley Flange Bearing Door Motor Timing Belt Support Plate A07028-BH 7–16 TEC 61301607028 Rev A US...
Page 249 600 Series Steam Sterilzers FIGURE 7–6, SHEET 1. GTS-30A STEAM BOILER Steam Supply Pump Probe Low-Water Manual Shutoff Valve Cut-out Probe Fill Probe Feedwater Pump Feedwater Supply Strainer TOP VIEW OPERATING Pressure Control HI LIMIT Pressure Control Pressure Relief (with Manual Reset)
Page 250 Component Locations FIGURE 7–6, SHEET 2. GTS-30A STEAM BOILER See optional equipment wiring diagram W1306 for wiring of Automatic Blow-Down Package. Boiler Control Terminal Block Three-Phase Supply (from sterilizer) Terminal Block Level Control Board 1 Heater 1 Contactor Level Control Board 2 Heater 2 Contactor Pump Contactor...
Page 251 600 Series Steam Sterilzers FIGURE 7–7, SHEET 1. CAS-45A STEAM BOILER Fuse Box Low Water Probe (208 VAC only) (inside water column fitting) Ground Nut Electrical Cabinet High Water Level Probe TOP VIEW HI LIMIT OPERATING Pressure Control Pressure Control...
Page 252 Component Locations FIGURE 7–7, SHEET 2. CAS-45A STEAM BOILER Steam Supply Shutoff Valve Pressure Relief Water Strainer Valve Water Solenoid Valve Drain Shutoff Valve Feedwater Supply Shutoff Valve Check Valves Three-Phase Ground Stud Termimal Block Contactor 2K Contactor 1K Liquid Level Control Board Wiring to Fuses 1F –...
Page 253 600 Series Steam Sterilzers FIGURE 7–8. MP-129F WATER-SAVER Vacuum Relief Valve Pump I/F Box Reservoir Tank Tank Plug Cold Water Solenoid Valve Overflow Port Temperature Switch Ejector Pump Manual Drain Valve A07028-AV TEC 61301607028 Rev A US 7–21...
Page 254: Recommended Spare Parts List
Component Locations RECOMMENDED SPARE PARTS LIST CONSUMABLE STOCK Consumable items are listed in Table 7–1 TABLE 7–1. CONSUMABLE STOCK Description Part No. Air-In Filter 61301600303 Door Gasket 61301609936 Synthetic Lubricant 61301605061 NOTE For part numbers for filters used in the Water Treatment System, see Parts Catalog PN 61301607029.
Page 255 600 Series Steam Sterilzers TABLE 7–2. RECOMMENDED SPARE PARTS Reference Description Type Rating Part No. Designator Fuse, Steam Boiler, CAS-45A, Optional 10A,250V 61301608593 5A,250V 61301607484 1F (208V only) 100A,250V 61301607486 2F (208V only) 100A,250V 61301607486 3F (208V only) 100A,250V 61301607486...
Page 256 Component Locations 7–24 TEC 61301607028 Rev A US...
Page 257: Section 8 Trouble Analysis
SECTION 8 TROUBLE ANALYSIS INTRODUCTION The sterilizer software has a built-in diagnostic feature that generates a diagnostic message when a malfunction or out-of-tolerance condition occurs. Diagnostic messages are grouped into three categories: • failure conditions—see “Failure Conditions” on page 8–2. •...
Page 258: Failure Conditions
Trouble Analysis FAILURE CONDITIONS Failure conditions are indicated by a flashing Process Failure light and pulsing alarm tone (exceptions are noted in diagnostic message table). Failure messages appear in the lower left of the display screen and are highlighted in red (see Figure 8–2). When a failure occurs, the controls automatically cancel the cycle.
Page 259 600 Series Steam Sterilzers FIGURE 8–3. INFORMATIONAL MESSAGE 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time 00:30:14 P10 grv GRAVITY1 P10 grv GRAVITY1 00:30:14 00:00:05 CYCLE START HEAT-UP 00:24:15 CHAMBER TEMP CHAMBER PSIA 48.1 C 14.37 PSI REMAINING TIME...
Page 260: Display Messages
Trouble Analysis DISPLAY MESSAGES DIAGNOSTIC MESSAGES Each diagnostic message table presented in this section describes the problem and the possible corrective actions, in the following format: MESSAGE PROBLEM CORRECTIVE ACTION Message Text Explanation of Failure or Fault Level 1 troubleshooting: These procedures Condition should be performed before checking piping (alarm type—pulsing or...
Page 261 600 Series Steam Sterilzers Failure and fault messages are listed in Table 8–1. Failure and fault messages are indicated by red text except where noted. TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION ABORT-AIR REMOVAL Negative pulse subphase Check the following: exceeded 30 minutes.
Page 262 Trouble Analysis TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION ABORT-EXH SLOWED Exhaust time exceeded 30 Check the following: minutes during gravity cycle. (pulsing alarm) • Chamber drain screen clogged? Process Failure — Auto Abort • Water supply pressure adequate? •...
Page 263 600 Series Steam Sterilzers TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION ABORT-LOW TEMP 633LS Only: Chamber Check the following: temperature more than 5.0°C (pulsing alarm) • Steam supply turned on? below set point during exposure. • Steam supply adequate? Process Failure —...
Page 264 Trouble Analysis TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION AIR-IN SLOW Air-in phase exceeded 30 Replace the air-in filters. minutes. (steady alarm; PROCESS COMPLETE and PROCESS FAILURE indicators are both OFF) BATTERY LOW Low battery. Replace CPU Board 2A1U. CE NOT CLOSED Control end door did not close Check the following:...
Page 265 600 Series Steam Sterilzers TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION CE NOT UNSEALED Control end door did not unseal Proceed as follows: before door unseal timer (steady alarm/blue • Reset the control system: (1) turn the expired.
Page 266 Trouble Analysis TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION DO 16-23 COM ERR Digital output module has lost Proceed as follows: communication with process (pulsing alarm) • Check CM10 Board 2A2U control module. • Check CPU Board 2A1U Process Failure —...
Page 267 600 Series Steam Sterilzers TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION DOORS NOT UNSLD Doors did not unseal before Proceed as follows: door unseal timer expired. (steady alarm/blue • Reset the control system: (1) turn the Digital input CE (RE) Sealed (DI...
Page 268 Trouble Analysis TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION JKT RTD ERROR Jacket temperature analog input Proceed as follows: not found by process control (pulsing alarm) • Check Jacket RTD 2RT. module • Check CM10 Board 2A2U. Process Failure —...
Page 269 600 Series Steam Sterilzers TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION RE NOT CLOSED Remote end door did not close Check the following: before door close timer expired. (blue text and steady • Connections to Door I/F Box 16A...
Page 270 Trouble Analysis TABLE 8–1. FAILURE AND FAULT MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION RESET-TEMP LOW 633HC Only: Temperature during Check the following: exposure phase below the set (steady alarm) • Steam supply turned on? point minus 4°C (7°F). • Steam supply adequate? The cycle is reset to Heat-Up •...
Page 271: Informational Messages
600 Series Steam Sterilzers INFORMATIONAL MESSAGES Informational messages are listed in Table 8–2.Informational messages are indicated by blue text except where noted. TABLE 8–2. INFORMATIONAL MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION ABORT—CNTRLS OFF 633HC only: CONTROLS ON/ The load must be repackaged and OFF switch was pressed during reprocessed.
Page 272 Trouble Analysis TABLE 8–2. INFORMATIONAL MESSAGES MESSAGE PROBLEM CORRECTIVE ACTION LOW CYCLE VALUES Settings for selected cycle are Select a cycle with settings that are equal to below the parameter check limit. or above the default factory settings. (red message) The LOW CYCLE VALUES Message will clear when a cycle that meets message does not prevent the...
Page 273: Trouble Analysis
600 Series Steam Sterilzers TROUBLE ANALYSIS INTRODUCTION This section includes the following topics: • Trouble analysis tools that are built into the control software. • Trouble analysis charts for conditions that do not result in a diagnostic message. • Trouble analysis charts for optional equipment.
Page 274 Trouble Analysis 5. Press [MORE INFO]. Additional information is displayed. FIGURE 8–5. ERROR LOG INFORMATION SCREEN 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 CHAMBER TEMP CHAMBER PSIA ERROR. WATER IN DRAIN DATE 03/16/03 TIME 22:10...
Page 275 600 Series Steam Sterilzers VIEWING THE ANALOG INPUTS The TEST ANALOG IN screen displays the temperatures measured by the temperature sensors and the pressure measured by the pressure transducer. To view the analog inputs: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > SERVICE> DIAGNOSTIC >...
Page 276 Trouble Analysis VIEWING THE DIGITAL INPUTS The TEST DIGITAL IN screen displays the ON/OFF status of the switch inputs (0=OFF/1=ON). To view the digital inputs: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > SERVICE > DIAGNOSTIC SERVICE >...
Page 277 600 Series Steam Sterilzers FIGURE 8–8. DIGITAL INPUT LEDS Indicator LEDs CM10 Board DO 23 Digital Inputs 15 16 Input No. Input Device Function DI 00 CE Open DI 01 CE Not Closed DI 02 CE (RE) Sealed DI 03...
Page 278 Trouble Analysis VIEWING AND OPERATING THE DIGITAL OUTPUTS The TEST DIGITAL OUT screen displays the ON/OFF status of the output devices (0=OFF/1=ON). Most sterilizer malfunctions will result in a specific diagnostic messages. The diagnostic message table (Table 8–1 on page 8–5) may recommend testing specific solenoid valves.
Page 279 600 Series Steam Sterilzers 4. Press [MAN MODE]. The first item in the MODE field is highlighted. FIGURE 8–10. TEST DIGITAL OUT SCREEN (MANUAL MODE) 00:30:00 121.1 C 00:30:00 Exposure Temp Exposure Time Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15...
Page 280 Trouble Analysis 7. To pulse a digital output(s): a. Select the desired digital output. The MODE field will be highlighted. b. Press [AUTO/MAN] to toggle between AUTO and MAN mode. c. Repeat steps a. and b. for other outputs if desired. d.
Page 281 600 Series Steam Sterilzers FIGURE 8–11. DIGITAL OUTPUT LEDS Indicator LEDs CM10 Board DO 23 Digital Outputs 15 16 Output No. Output Device Function DO 00 Steam to Chamber DO 01 Chamber Drain DO 02 Chamber Air-In DO 03 14SV...
Page 282 Trouble Analysis VIEWING THE SYSTEM FLAGS The system flags indicate events that occur in the C language (operating system) portion of the control software. To view the system flags: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > SERVICE > DIAGNOSTIC SERVICE >...
Page 283 600 Series Steam Sterilzers VIEWING THE USER FLAGS The user flags indicate events that occur in the Boolean language (application program) portion of the control software. To view the user flags: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > SERVICE > DIAGNOSTIC SERVICE >...
Page 284: Testing The Printer
Trouble Analysis TESTING THE PRINTER To test the printer: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > SERVICE > DIAGNOSTIC SERVICE > PRINTER. ACCESS REQUIRED 3. Press ENTER. 4. Press [PRINT]. The printer outputs a test string. TESTING THE LEDS AND BUZZER To test the LEDs and buzzer: 1.
Page 285: Trouble Analysis Tables
600 Series Steam Sterilzers TROUBLE ANALYSIS TABLES Most sterilizer malfunctions will result in a specific diagnostic message. The following tables list some additional problems that are not covered by the diagnostic message tables. POWER SUPPLIES The following voltages are present in the sterilizer: •...
Page 286 Trouble Analysis FIGURE 8–14. POWER SUPPLY TROUBLE ANALYSIS FLOWCHART START Turn ON UPS Option UPS Power Switch Turn ON Power Box Power Box Circuit Breaker Circuit Breaker lit? Replace Replace CONTROLS CONTROLS Power Box Power Box ON/OFF Switch ON/OFF Switch Fuse 3F Fuse 2F lit?
Page 287 600 Series Steam Sterilzers CONTROL SYSTEM Table 8–4lists some possible causes of control system malfunction and suggests corrective actions. TABLE 8–4. CONTROL SYSTEM TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSES REMEDY Random or erratic action of Power line malfunction. Turn power OFF, wait one minute, signals on the control panel.
Page 288 Trouble Analysis Table 8–5 lists possible causes of printer malfunctions and suggests corrective actions. To test the printer, select SYSTEM MENU > enter password > SERVICE > DIAGNOSTIC > PRINTER. TABLE 8–5. PRINTER TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSE REMEDY Control Panel is ON but printer No power to printer.
Page 289: Trouble Analysis - Optional Equipment
600 Series Steam Sterilzers TROUBLE ANALYSIS — OPTIONAL EQUIPMENT STEAM BOILER Table 8–7list possible causes of boiler malfunctions and suggests corrective actions. TABLE 8–7. STEAM BOILER TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSE REMEDY Heating too slowly. One phase of three-phase circuit is Check input, contactor, and heater.
Page 290 Trouble Analysis TABLE 8–7. STEAM BOILER TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSE REMEDY Feedwater pump does not operate. Water supply closed. Turn on water supply. Water filter plugged. Clean filter. Defective probe. Replace probe. Defective solid-state liquid level Replace solid-state liquid level control.
Page 291: Water-Saver
600 Series Steam Sterilzers WATER-SAVER Table 8–8 lists possible water-saver malfunctions and suggests corrective actions. TABLE 8–8. WATER-SAVER TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSE REMEDY Little or no vacuum (pump running). Chamber drain screen clogged. Clean drain screen. Solenoid valve 15SV not opening.
Page 292: Booster Pump
Trouble Analysis BOOSTER PUMP Table 8–9 lists possible booster pump malfunctions and suggests corrective actions. TABLE 8–9. BOOSTER PUMP TROUBLE ANALYSIS PROBLEM POSSIBLE CAUSE REMEDY Booster pump won’t start or run. Blown fuse. If blown, replace with fuse of proper size. Low line voltage.
Page 293: Section 9 Calibration And Adjustments
SECTION 9 CALIBRATION AND ADJUSTMENTS CALIBRATION OVERVIEW There are two methods of calibration available through the service menu: automatic and manual. The procedures in this section use the automatic method, in which low and high reference values for each sensor are stored in memory. When the manual method is used (see “Entering the Calibration Data Manually”...
Page 294 Calibrations and Adjustments TEMPERATURE SENSOR CALIBRATION (USING TEST PLUGS) Refer to Figure 9–1. The temperature sensor circuit is calibrated by disconnecting the sensors from the control board and using test plugs with precision resistors for the low and high reference values. The reference values are entered using the display panel and the controls automatically calibrate the temperature input.
Page 295: Checking The Calibration
600 Series Steam Sterilzers CHECKING THE CALIBRATION Before calibrating the temperature and pressure inputs, perform the following procedure. If the temperature and pressure reading are within the specified range, calibration is not necessary. TOOLS • pressure Meter, 0–50 psia, accurate to ±0.05 psia.
Page 296 Calibrations and Adjustments VERIFYING THE TEMPERATURE AND PRESSURE READINGS To verify the pressure and temperature readings: 1. Connect the pressure meter. NOTE Be sure the pressure meter is at the same level or higher than the pressure meter connection on the unit, so that water does not build up in the tubing to the pressure meter.
Page 297 600 Series Steam Sterilzers b. After the sterilizer has been in the exposure phase for approximately three minutes, note the chamber pressure displayed on the process screen. c. Verify the pressure displayed is within ±0.2 psi of the pressure meter reading.
Page 298 Calibrations and Adjustments c. If the number displayed is NOT within the limits, check the following: • The temperature sensors are inserted to the proper depths (see “Replacing a Temperature Sensor” on page 10–1). • The sensor cable wiring and connectors are intact. d.
Page 299: Calibrating The Temperature Sensors (Using Test Plugs)
600 Series Steam Sterilzers CALIBRATING THE TOOLS AND MATERIALS TEMPERATURE SENSORS • test plugs (temperature)—see Appendix C (USING TEST PLUGS) – Low—15°C (59°F) – High—143°C (289.4°F) • adapter plug—see Appendix C • grounding strap CAUTION Wear a grounding strap at all times when inside the control box. Otherwise, damage to the electronic components can result.
Page 300 Calibrations and Adjustments 4. Adjust the GAIN and OFFSET as necessary. 5. Turn OFF the steam supply. NOTE The steam supply can be turned off by using Manual Mode to turn off the Steam to Chamber and Steam to Jacket outputs. 6.
Page 301 600 Series Steam Sterilzers 10. Turn ON the circuit breaker on Power Box 1A. CALIBRATING THE RTDS NOTE Temperature readings must agree to within ±0.5°F (±0.3°C). Each calibration may be done either as an independent procedure or as part of a series.
Page 302 Calibrations and Adjustments FIGURE 9–7. ENTER LOW REFERENCE 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 AUTOMATIC CALIBRATION CHAMBER TEMP CHAMBER PSIA SENSOR GAIN OFFSET VALUE Chamber Temp 1.000 15.0 37.3 C 14.68 PSI REMAINING TIME LOW REF: 15.0...
Page 303 600 Series Steam Sterilzers • Tear off and save the printouts as the calibration record. 3. Press [CANCEL]. 4. Repeat “Setting Up for Calibration” on page 9–7 and “Calibrating the RTDs” on page 9–9 for the other temperature sensors. SERVICE 5.
Page 304 Calibrations and Adjustments CALIBRATING THE TOOLS AND MATERIALS TEMPERATURE SENSORS • ice and oil baths (temperature reference) (USING ICE AND OIL BATHS) • digital thermometer SETTING UP FOR CALIBRATION Before performing the calibration procedure: 1. Press [SETUP]. 2. Select SYSTEM MENU > enter password > CALIBRATION > MANUAL. CALIBRATION 3.
Page 305 600 Series Steam Sterilzers CALIBRATING THE RTDS NOTE Temperature readings must agree to within ±0.5°F (±0.3°C). Each calibration may be done either as an independent procedure or as part of a series. To calibrate the RTDs using ice and oil baths: 1.
Page 306 Calibrations and Adjustments FIGURE 9–11. ENTER LOW REFERENCE 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 AUTOMATIC CALIBRATION CHAMBER TEMP CHAMBER PSIA SENSOR GAIN OFFSET VALUE Chamber Temp 1.000 15.0 37.3 C 14.68 PSI LOW REF: 15.0 REMAINING TIME...
Page 307 600 Series Steam Sterilzers c. Wait for both readings — the reading in the display window and the temperature meter — to stabilize. d. Enter the temperature reading in the HIGH REF: field. e. Press [HIGH SAVE]. The PRINT CALIBRATION PROTOCOL? prompt appears.
Page 308: Control System Adjustments
Calibrations and Adjustments CONTROL SYSTEM ADJUSTMENTS DOOR SEALED PRESSURE THEORY OF OPERATION SWITCH The pressure switch detects the pressure applied to the chamber door gasket. When the pressure exceeds 18 to 20 PSIG, two internal switches are activated (closed) and the chamber door is considered sealed. FIGURE 9–13.
Page 309 600 Series Steam Sterilzers TESTING THE PRESSURE SWITCH WARNING SHOCK HAZARD: 24 Vac is present on the terminals of the pressure switch. Turn OFF power to the sterilizer when connecting the test lamp and when adjusting the pressure switch. Tools and Materials: •...
Page 310: Adjusting The Pressure Switch
Calibrations and Adjustments 8. Set all digital outputs back to AUTO mode and seal the door(s). a. Confirm the door gasket is pressurized (door cannot be opened. b. Confirm DI 02 LED is ON. c. Confirm the test lamp is ON (interlock closed) 9.
Page 311 600 Series Steam Sterilzers FIGURE 9–15. PRESSURE SWITCH ADJUSTMENT Adjustment A07028-BE 3. Adjust the screw clockwise to increase the pressure; counterclockwise to decrease it. NOTE The secondary adjustment screw that is between one of the switches and the transfer pivot arm assures that both switches activate/deactivate at the same time and do not require adjustment.
Page 312: Door I/F Box
Calibrations and Adjustments DOOR I/F BOX The Door I/F Box (15A and 16A) contains the door control relays, motor controller board, and an amplifier module for the door obstruction sensing circuit. FIGURE 9–16. DOOR I/F BOX INTERNAL COMPONENTS 0.1 Ohm Door Obstruction Sensor Plug-In Resistor Amplifer Module...
Page 313 600 Series Steam Sterilzers • ACCEL is factory set for acceleration from 0 to full speed over approximately 2 seconds. • CL is factory set to limit the current approximately 75% of the motor rating. • IR fine tunes the IR compensation for optimum motor regulation.
Page 314: Steam Boiler Pressure Controls
Calibrations and Adjustments STEAM BOILER PRESSURE The pressure controls are factory-set and seldom require adjustment. CONTROLS Turning the adjustment screw(s) located on top of the pressure control changes the set point visible through the window on the front of the control. ADJUSTING THE OPERATING PRESSURE CONTROL To adjust the OPERATING PRESSURE control switch: 1.
Page 315 600 Series Steam Sterilzers ADJUSTING THE HI-LIMIT PRESSURE CONTROL To adjust the HI-LIMIT pressure control switch: 1. Turn OFF the boiler power switch. 2. Turn the adjustment screw until the pressure scale indicates 70 psi. 3. Turn ON the power switch.
Page 316: Water-Saver Temperature Switch
Calibrations and Adjustments WATER-SAVER TEMPERATURE Tools and Materials: SWITCH • digital thermometer CHECKING THE TEMPERATURE SWITCH To check the temperature switch: 1. See “Checking the Water-Saver Temperature” on page 4–36. 2. Adjust the switch if the water temperature exceeds 115°F (46°C). ADJUSTING THE TEMPERATURE SWITCH To adjust the pressure switch: 1.
Page 317: Piping System Adjustments
600 Series Steam Sterilzers PIPING SYSTEM ADJUSTMENTS MANUAL SHUTOFF VALVES STEAM TO DOOR(S) VALVE CAUTION During normal operation, the STEAM TO DOOR(S) valve must be OPEN to allow steam to pressurize the gasket. After performing manual gasket retraction, be sure to OPEN the valve.
Page 318 Calibrations and Adjustments JACKET PRESSURE GAUGE VALVE 3X CAUTION During normal operation, the jacket pressure gauge valve must be OPEN. After replacing the jacket pressure gauge, be sure to OPEN the valve. Close the jacket pressure gauge valve during replacement of the pressure gauge.
Page 319: Door Adjustments
600 Series Steam Sterilzers DOOR ADJUSTMENTS DOOR SWITCHES DOOR SWITCH ACTUATOR BRACKET The door switch actuator bracket (mounted on the side of the door plate) has two ridges. The long ridge on the left actuates the door open switch roller as the door moves downward to the open position. The short ridge on the right actuates the door closed switch roller when the door moves upward into the closed position.
Page 320 Calibrations and Adjustments ADJUSTING THE DOOR CLOSED SWITCH Refer to Figure 9–21. The door closed switch is strapped to the door switch mounting bracket, which is attached to the bracket mounting plate. The mounting plate is secured to the upright extrusion by T-nuts, which slide to allow the mounting plate to be adjusted vertically.
Page 321 600 Series Steam Sterilzers To adjust the door closed switch: 1. The door switch roller should contact the leading edge of the actuator just before the door reaches its fully closed position. CAUTION Do not overtighten the screws that secure the mounting plate to the upright extrusion.
Page 322 Calibrations and Adjustments ADJUSTING THE DOOR OPEN SWITCH Refer to Figure 9–23. The door open switch is strapped to the door switch mounting bracket, which is attached to the bracket mounting plate. The mounting plate is secured to the upright extrusion by T-nuts, which slide to allow the mounting plate to be adjusted vertically.
Page 323 600 Series Steam Sterilzers To adjust the door open switch: 1. The door switch roller should contact the leading edge of the actuator just before the door reaches its normal open position (partially hiding the bottom of the door gasket.
Page 324: Door Alignment
Calibrations and Adjustments DOOR ALIGNMENT TOOLS AND MATERIALS • jumper plug (PN 61301600775) • 2 ft. spirit level • torpedo level • try square or tape measure • alignment pins (located in holder on right side of sterilizer) • torque driver set VERIFYING THE CHAMBER IS LEVEL To verify that the chamber is level: 1.
Page 325 600 Series Steam Sterilzers FIGURE 9–26. LEVELING THE STERILIZER CHAMBER Place level vertically Place level vertically against gasket headring against chamber wall Adjust to level chamber front-to-back Adjust to level chamber side-to-side A07027-L TEC 61301607028 Rev A US 9–33...
Page 326 Calibrations and Adjustments VERIFYING THE MOTOR MOUNTING PLATE IS LEVEL To verify that the motor mounting plate is level: 1. Remove the rubber bumpers from the door motor mounting plate. This will allow a 9 inch torpedo level to be placed on the mounting plate. 2.
Page 327 600 Series Steam Sterilzers FIGURE 9–28. MOUNTING PLATE ADJUSTMENT BRACKETS Mounting Plate Adjustment Bracket Adjust to level plate from front to back DO NOT adjust mounting bolts Torpedo Level A07027-AR CAUTION Do not adjust the bolts that secure the mounting plate adjustment bracket to the mounting plate.
Page 328 Calibrations and Adjustments FIGURE 9–29. CHECKING FOR SQUARENESS Measure both sides with try square Dimension A = 5.625 in. (143 mm) Adjust mounting bolts only if both sides are not equidistant A07027-CC 5. Refer to Figure 9–29. Using a try square (or tape measure), measure the distance from the front edge of the mounting plate to the bend in the mounting bracket.
Page 329 600 Series Steam Sterilzers FIGURE 9–30. LIFT SCREW ALIGNMENT Door cover removed for clarity. Lift screw must be centered in the openings in the door plate Lift Screw Aligned Correctly Alignment Pins Not Aligned TOP VIEW (as viewed through opening in door cover)
Page 330: Aligning The Door
Calibrations and Adjustments 10. Remove the door alignment pins and store them in the sides of the spanner wrench holder. 11. Reinstall the door bumpers. 12. Run the door up and down and check that the door slides smoothly. If the leveling adjustments did not correct the problem, proceed with “Aligning the Door”.
Page 331 600 Series Steam Sterilzers FIGURE 9–32. GUIDE ROLLERS AND TENSION SPRINGS Roller Beams Guide Rollers (4 places) Spring Tension Assembly (4 places) (2 springs per assembly) A07028-BH 5. Adjust the door rollers (see Figure 9–32) as necessary to align the door: a.
Page 332 Calibrations and Adjustments FIGURE 9–33. DOOR HOOK GAP ADJUSTMENT +.000 .090 -.010 +.00 (2.29 -.25 Door Hook Set Screw (8 places) (press door plate against chamber) A07028-BZ 6. Refer to Figure 9–33. With the door pressed against the chamber, measure the gap between the door hook set screws and the door plate. 7.
Page 333 600 Series Steam Sterilzers 9. Reinstall the door cover and reconnect the photo eye sensors. 10. Remove the jumper from 14J inside the Door I/F Box. 11. Set DS20 Service Mode to 0. TEC 61301607028 Rev A US 9–41...
Page 334 Calibrations and Adjustments 9–42 TEC 61301607028 Rev A US...
Page 335: Section 10 Repair And Replacement
SECTION 10 REPAIR AND REPLACEMENT CONTROL SYSTEM COMPONENTS TEMPERATURE SENSORS REPLACING A TEMPERATURE SENSOR (RTDS) Three temperature sensors are standard on this equipment: • Chamber RTD 1RT senses the chamber temperature (measured at the chamber drain). • Jacket RTD 2RT senses the jacket temperature. •...
Page 336 Repairs and Replacements FIGURE 10–1. RTD CONNECTIONS ON CM10 BOARD CM10 Board 2A2U Chamber RTD 1RT (X1 positions 1 & 2) Drain RTD 5RT Jacket RTD 2RT (X1 positions 9 & 10) (X1 positions 3 & 4) Load RTD 3RT (opt.) (X1 positions 5 &...
Page 337 600 Series Steam Sterilzers FIGURE 10–2. TEMPERATURE SENSOR INSERTION DEPTHS Chamber Sump 1.75 ± .12" Chamber RTD (44 ± 3 mm) Jacket RTD 1.25 ± .12" (32 ± 3 mm) Drain RTD 1.25" ±.12" (32 ±3 mm) A07028-BJ TEC 61301607028 Rev A US...
Page 338: Replacing The Pressure Transducer
Repairs and Replacements PRESSURE TRANSDUCER REPLACING THE PRESSURE TRANSDUCER NOTE The pressure transducer for the PACS 3500 control system is different from the one used by the PACS 3000 system. The pressure transducer does not have a resistor set or table of bridge compensation values. After replacing the pressure transducer, check the calibration as described in “Checking the Calibration”...
Page 339 600 Series Steam Sterilzers 4. Press ENTER. The MANUAL CALIBRATION screen appears. FIGURE 10–4. MANUAL CALIBRATION SCREEN 00:30:00 121.1 C 00:30:00 Exposure Time Exposure Temp Drying Time grv GRAVITY1 00:00:00 STANDBY 00:24:15 MANUAL CALIBRATION CHAMBER TEMP CHAMBER PSIA SENSOR GAIN...
Page 340 Repairs and Replacements 8. Press [YES]. • The loading process takes approximately 10 to 15 seconds. • During the loading process, a “Saving RAM to FLASH” progress message appears. If the screen displays an error message: • Verify that the EPROM is properly seated. •...
Page 341: Flash Eprom
600 Series Steam Sterilzers FLASH EPROM Tools and Materials: • Wrist strap, grounding • PLCC extraction tool (PN 61301603001) • Non-conductive cold start tool • Cycle assignments worksheet: – Figure A–1 on page A–3 – Figure A–2 on page A–5 •...
Page 342 Repairs and Replacements REPLACING THE FLASH EPROM CAUTION IMPORTANT: Be sure to record the customer’s settings, pressure transducer data, calibration data, and sterilizer configuration settings BEFORE removing the existing EPROM. This information is erased when the CPU memory is cleared. Observe handling precautions for devices sensitive to ESD (ElectroStatic Discharge) when working in the Control Box.
Page 343 600 Series Steam Sterilzers e. Compare the parameter settings with the factory settings on the cycle worksheet. Write down any changes. • Prevac cycles—use “633HC Prevacuum Cycle Worksheet” on page A–7 or “633LS Prevacuum Cycle Worksheet” on page A–14. • Gravity cycles—use “633HC Gravity Cycle Worksheet” on page A–8 or “633LS Gravity Cycle Worksheet”...
Page 344 Repairs and Replacements g. Press ENTER. The LANGUAGE DATE UNITS screen appears (see Figure 5–35 on page 5–39). h. On the configuration worksheet: • Circle the LANGUAGE. • Circle the DATE FORMAT. • Circle the PRESSURE UNIT. • Circle the TEMP UNIT. i.
Page 345 600 Series Steam Sterilzers d. Write down the GAIN and OFFSET value for each sensor on the configuration worksheet: • 00 Chamber Temp • 01 Jacket Temp • 02 Load Temp (633LS with Load Probe only) • 04 Drain Temp •...
Page 346 Using your finger, press and hold the cold start button. b. Plug in connector 2P. c. Continue to hold the cold start button until the Power Up screen (GETINGE) appears (about 10 seconds). Then release the button. d. Press [SETUP]. e. Select ABOUT.
Page 347 600 Series Steam Sterilzers g. Compare the SDN and version displayed on the ABOUT screen with the information on the EPROM label. If the displayed software version number is not correct: • Unplug connector 2P and repeat step 6, making sure you hold the cold start button down long enough.
Page 348 Repairs and Replacements f. Press ENTER. The MACHINE NAME screen appears. g. Enter the machine name recorded on the configuration worksheet (see step 2 on page 10–9). h. Press [SAVE]. i. Press [OK]. j. Select CONFIGURATION > LANGUAGE DATE UNITS. k.
Page 349 600 Series Steam Sterilzers c. Press ENTER. The SAVE RAM TO FLASH screen appears. d. Press [YES] and note the duration of the loading process and the display of the communication error message. • The loading process takes approximately 10 to 15 seconds.
Page 350: Cpu Board
Repairs and Replacements CPU BOARD Tools and Materials: • Wrist strap, grounding • PLCC extraction tool (PN 61301603001) • Non-conductive cold start tool • Cycle assignments worksheet: – Figure A–1 on page A–3 – Figure A–2 on page A–5 • Cycle worksheets: –...
Page 351 600 Series Steam Sterilzers REPLACING CPU BOARD 2A1U CAUTION IMPORTANT: Be sure to record the customer’s settings, calibration data, and sterilizer configuration settings BEFORE removing the existing EPROM. This information is erased when the CPU memory is cleared. Observe handling precautions for devices sensitive to ESD (ElectroStatic Discharge) when working in the Control Box.
Page 352 Repairs and Replacements 5. Disconnect the cables attached to the CPU Board. 6. Remove the CPU Board. 7. Install the replacement CPU Board. 8. Reconnect the cables to the CPU Board. 9. Install the memory chips in sockets A, B, and C (or transfer the existing memory chips from the old board).
Page 353: Cm10 Board
600 Series Steam Sterilzers CM10 BOARD Tools and Materials: • Wrist strap, grounding CAUTION Observe handling precautions for devices sensitive to ESD (ElectroStatic Discharge) when working in the Control Box. Otherwise, damage to the equipment could result: Always wear a grounding wrist strap when working in the Control Box or handling ESD-sensitive devices.
Page 354 Repairs and Replacements 7. Reconnect the cables to the CM10 board 8. Verify the slide switches S1 thru S4 are configured as shown on Figure 6–7, Sheet 2 on page 6–19. 9. Close the control box. 10. Lower and close the front panel. 10–20 TEC 61301607028 Rev A US...
Page 355: I/O Board
600 Series Steam Sterilzers I/O BOARD Tools and Materials: • Wrist strap, grounding CAUTION Observe handling precautions for devices sensitive to ESD (ElectroStatic Discharge) when working in the Control Box. Otherwise, damage to the equipment could result: Always wear a grounding wrist strap when working in the Control Box or handling ESD-sensitive devices.
Page 356 Repairs and Replacements 4. Disconnect the cables that are plugged into the back of the control box. 5. Disconnect the cables that are attached to the CPU and CM10 boards. 6. Remove the CPU board, CM10 board and mounting extrusion as a unit. 7.
Page 357: Door I/F Box 15A/16A
600 Series Steam Sterilzers DOOR I/F BOX 15A/16A REPLACING MOTOR CONTROLLER 1U To replace the motor controller board: 1. Turn OFF power to the sterilizer by tripping the breaker on the cover of the power box. 2. Raise and latch the front panel.
Page 358 Repairs and Replacements REPLACING AMPLIFIER MODULE 2U To replace the amplifier module: 1. Remove power to the sterilizer by tripping the breaker on the cover of the power box. 2. Raise and latch the front panel. 3. Open the door I/F box. FIGURE 10–12.
Page 359: Piping System Components
600 Series Steam Sterilzers PIPING SYSTEM COMPONENTS SOLENOID VALVES REBUILDING THE SOLENOID VALVES To rebuild a solenoid valve: 1. Disassemble the solenoid valve and replace the parts with the parts in the rebuild package. 2. Follow the instructions included in the rebuild package.
Page 360: Steam Boiler
Repairs and Replacements STEAM BOILER REMOVING THE SIGHT GLASS The sight glass is protected by two retaining rods. It is secured to the top and bottom gauge valves by hex compression nuts. To remove the sight glass: 1. Close the shutoff valves at the upper and lower ends of the gauge assembly.
Page 361 600 Series Steam Sterilzers INSTALLING THE SIGHT GLASS CAUTION Always use new O-rings when installing a sight glass. To install the replacement sight glass: 1. Place new O-rings on each end of the sight glass. 2. Reassemble the sight glass by reversing the removal procedure.
Page 362 Repairs and Replacements FIGURE 10–14. HEATING ELEMENT WIRING 208VAC – 240VAC 415VAC – 480VAC CB-15 6. Remove the bolts that secure the mounting plate. 7. Withdraw the heating element assembly by pulling it slightly forward and lifting it upward until it clears the boiler opening. INSTALLING THE HEATING ELEMENTS CAUTION Always use a new gasket when reassembling the heating element assembly.
Page 363 600 Series Steam Sterilzers FIGURE 10–15. FLANGE BOLT TIGHTENING SEQUENCE (heating elements not shown for clarity) A07028-DK 4. Tighten the flange bolts in the order shown. 5. Torque the element flange bolts to 20 lb-in. 6. Connect all electrical wires to their respective terminals: a.
Page 364: Booster Pump
Repairs and Replacements BOOSTER PUMP REPAIR PARTS Refer to the manufacturer’s instruction manual for booster pump repair procedures. The following repair parts are available: • Seal package with instructions—PN 513392 • Repair Kit, Pump Seal Package—PN 513390 • Pump Casing Gasket—PN 513391 10–30 TEC 61301607028 Rev A US...
Page 365: Door Components
600 Series Steam Sterilzers DOOR COMPONENTS BEFORE YOU BEGIN Tools and Materials: • spanner wrench (provided) • (2) 3/8-16 x 2” hex-head cap screws (PN E4864) NOTE HELPFUL HINT: The cap screws used to secure the door are the ones that were used to retain the door during shipping.
Page 366: Replacing The Timing Belt
Repairs and Replacements TIMING BELT REPLACING THE TIMING BELT WARNING POSSIBILITY OF INJURY: Secure the door by bolting it on both sides (see Figure 10–16 on page 10–31). When the lift screw is retracted into the door, the door motor mounting plate no longer bears the weight of the door. To replace the timing belt: 1.
Page 367 600 Series Steam Sterilzers 3. Using the spanner wrench, turn the pulley counter-clockwise to retract the lift screw into the door. FIGURE 10–19. REMOVING THE TIMING BELT Lift Screw Pulley Door Motor with Mounting Bracket Motor Pulley Timing Belt Motor...
Page 368: Pulley Wheel Bearings
Repairs and Replacements FIGURE 10–20. PULLEY BEARINGS Lift Screw Pulley Thrust Bearing Race Bearings Flange Bearing Motor Mounting Plate A07028-CV 9. Using the spanner wrench, extend the lift screw out from the door by turning the lift screw pulley counterclockwise. 10.
Page 369: Door Motor
600 Series Steam Sterilzers DOOR MOTOR REPLACING THE DOOR MOTOR To replace the door motor: 1. Raise the door to the closed position. 2. Disconnect the motor cable from 2J on the door I/F box. FIGURE 10–21. REMOVING THE DOOR MOTOR...
Page 370: Door Spacer
Repairs and Replacements DOOR SPACER REPLACING THE DOOR SPACER WARNING POSSIBILITY OF INJURY: Secure the door by bolting it on both sides (see Figure 10–16 on page 10–31). When the lift nut mounting plate is detached from the bottom of the door plate, the door motor mounting plate no longer bears the weight of the door.
Page 371: Lift Screw And Nut
600 Series Steam Sterilzers 5. Install the replacement door spacer on the lift nut mounting plate. Orient the spacer so that the notch is facing towards the chamber. Line up the holes in the door spacer with the holes in the lift nut mounting plate.
Page 372: Guide Rollers And Spring Tension Assembly
Repairs and Replacements GUIDE ROLLERS AND SPRING Refer to Figure 10–23. The guide rollers prevent the door plate from moving TENSION ASSEMBLY laterally when the door is raised or lowered. The guide rollers exert outward pressure against the upright extrusion to ensure that the door moves smoothly.
Page 373 600 Series Steam Sterilzers FIGURE 10–24. GUIDE ROLLER ASSEMBLY Door Roller T-Nut Roller Bracket Roller Beam A07028-DC 3. Remove the hardware that secures the roller bracket to the T-nut inside the extrusion groove. 4. Remove the hardware that secures the roller to the bracket.
Page 374 Repairs and Replacements REPLACING THE TENSION SPRINGS CAUTION Do not remove more than one set of springs at a time. If more than one set of springs is removed, the door will need to be realigned after the springs are replaced. To replace the tension springs: 1.
Page 375: Appendix A Worksheets
APPENDIX A WORKSHEETS INTRODUCTION This sections contains worksheets that may be used to record cycle information. Copy these pages as necessary. TEC 61301607028 Rev A US A–1...
Page 376: Cycle Assignments
Worksheets CYCLE ASSIGNMENTS MODEL 633HC The 633HC sterilizer is shipped with 21 pre-programmed cycles: • (9) Prevacuum • (6) Gravity • (2) Flash 3+ • (2) Flash 10+ • (1) Liquids • (1) Vacuum Leak Test The cycles may be renamed and renumbered by the customer. Use the cycle assignment worksheet (Figure A–1) to record the cycle names and sequence.
Page 377 600 Series Steam Sterilzers FIGURE A–1. 633HC CYCLE ASSIGNMENTS WORKSHEET Cycle Type Cycle Name Cycle Comments (circle one) (8 characters max.) vac grv f3 f10 liq lk vac grv f3 f10 liq lk vac grv f3 f10 liq lk vac grv f3 f10 liq lk...
Page 378: Model 633Ls
Worksheets MODEL 633LS The 633LS sterilizer is shipped with 19 pre-programmed cycles: • (6) Prevacuum • (6) Gravity • (6) Liquids • (1) Vacuum Leak Test The cycles may be renamed and renumbered by the customer. Use the cycle assignment worksheet (Figure A–2) to record the cycle names and sequence.
Page 379 600 Series Steam Sterilzers FIGURE A–2. 633LS CYCLE ASSIGNMENTS WORKSHEET Cycle Type Cycle Name Cycle Comments (circle one) (8 characters max.) vac grv liq lk vac grv liq lk vac grv liq lk vac grv liq lk vac grv liq lk...
Page 380: Cycle Parameters
Worksheets CYCLE PARAMETERS MODEL 633HC Cycle parameters are located on two display screens: Edit Parameters (accessed by pressing the [PARAMETERS] softkey) and Extended Parameters (accessed by selecting EXTENDED PARAMETERS from the CONFIGURATION menu). The cycle worksheets (Figure A–3 thru Figure A–7) list the allowable range and resolution (smallest adjustable increment) of each parameter.
Page 381 600 Series Steam Sterilzers FIGURE A–3. 633HC PREVACUUM CYCLE WORKSHEET Exposure Temperature Gasket Heat Time Atmospheric Conditioning Pulses Purge Time Exposure Time Drying Time Time Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution Prevac 1 Prevac 2 B &...
Page 382 Worksheets FIGURE A–4. 633HC GRAVITY CYCLE WORKSHEET Exposure Drying Method Temperature Gasket Gravity Dry Heat Time Vacuum Dry Atmospheric Conditioning Pulses Purge Time Exposure Time Drying Time Time Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution Gravity 1 Gravity 2 Exposure Time 00:01:00 to 06:00:00...
Page 383 600 Series Steam Sterilzers FIGURE A–5. 633HC FLASH 3+ CYCLE WORKSHEET Exposure Drying Method Temperature Gravity Dry Gasket Heat Time Vacuum Dry Atmospheric Purge Time Exposure Time Drying Time Time Cycle Name Cycle No. EDIT PARAMETERS Screen Factory Settings Range...
Page 384 Worksheets FIGURE A–6. 633HC FLASH 10+ CYCLE WORKSHEET Exposure Drying Method Temperature Gasket Gravity Dry Heat Time Vacuum Dry Atmospheric Conditioning Pulses Purge Time Exposure Time Drying Time Time Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution Flash 10+ Exposure Time 00:10:00 to 06:00:00...
Page 385 600 Series Steam Sterilzers FIGURE A–7. 633HC LIQUIDS CYCLE WORKSHEET Exposure Temperature Gasket Heat Time Atmospheric Purge Time Liquid Dwell Exposure Time Chamber Cooldown Time Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution Liquids 1 110.0 to 135.0°C 121.1°C...
Page 386 Worksheets FIGURE A–8. 633HC VACUUM LEAK TEST CYCLE WORKSHEET Exposure Leak Test Atmospheric TIME Purge Time Conditioning Pul Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution Blowdown Durat. 00:00:00 to 00:00:20 1 sec. 00:00:00 (see Note 1) EXTENDED PARAMETERS Screen Range Resolution...
Page 387: Model 633Ls
600 Series Steam Sterilzers MODEL 633LS Cycle parameters are located on two display screens: Edit Parameters (accessed by pressing the [PARAMETERS] softkey) and Extended Parameters (accessed by selecting EXTENDED PARAMETERS from the CONFIGURATION menu). The cycle worksheets (Figure A–9 thru Figure A–12) list the allowable range and resolution (smallest adjustable increment) of each parameter.
Page 388 Worksheets FIGURE A–9, SHEET 1. 633LS PREVACUUM CYCLE WORKSHEET PP 0=auto 1=man PosPul(PP) - man Com Ramp UpSteam Con Ramp Down Ej Exposure Temp Vac Dry SetPoint Atmospheric Time Purge Time Exposure Time Drying Time Negative Pulse 1 Negative Pulse 2 Conditioning Pul WS-0051 633LS Cycle No.
Page 389 600 Series Steam Sterilzers FIGURE A–9, SHEET 2. 633LS PREVACUUM CYCLE WORKSHEET Cycle No. Cycle Name EXTENDED PARAMETERS Screen Factory Settings Range Resolution Gasket Heat Time 00:00:05 to 00:00:30 1 sec. 00:00:10 (see Note 2) Start Drain Cool 50.0 to 70.0°C 60.0°C...
Page 390 Worksheets FIGURE A–10, SHEET 1. 633LS GRAVITY CYCLE WORKSHEET PP 0=auto 1=man PosPul(PP) - man Con Ramp Down Ej Com Ramp UpSteam Dry 1=vac 2=grav Exposure Temp Vac Dry SetPoint Atmospheric Time Conditioning Pul Exposure Time Drying Time Purge Time WS-0049 633LS Cycle No.
Page 391 600 Series Steam Sterilzers FIGURE A–10, SHEET 2. 633LS GRAVITY CYCLE WORKSHEET Cycle No. Cycle Name EXTENDED PARAMETERS Screen Factory Settings Range Resolution Gasket Heat Time 00:00:05 to 00:00:30 1 sec. 00:00:10 (see Note 2) Start Drain Cool 50.0 to 70.0°C 60.0°C...
Page 392 Worksheets FIGURE A–11. 633LS LIQUIDS CYCLE WORKSHEET Fo Reached Exp Overdrive Exposure Temp Chamber Cooldown Atmospheric Time Liquid Dwell Exposure Time Purge Time Time Cycle No. Cycle Name EDIT PARAMETERS Screen Factory Settings Range Resolution 14.9 to 300.0 Parameter Check 0.01 29.9 00:02:30 to 00:10:00...
Page 393 600 Series Steam Sterilzers FIGURE A–12. 633LS VACUUM LEAK TEST CYCLE WORKSHEET Exposure Leak Test Atmospheric TIME Purge Time Conditioning Pul Cycle No. Cycle Name EDIT PARAMETERS Screen Range Resolution Factory Settings Blowdown Durat. 00:00:00 to 00:00:20 1 sec. 00:00:00...
Page 394: Sterilizer Configuration
Worksheets STERILIZER CONFIGURATION MODEL 633HC The configuration worksheet (Figure A–13) provides a convenient way to record the sterilizer’s configuration settings and calibration information. A–20 TEC 61301607028 Rev A US...
Page 395 600 Series Steam Sterilzers FIGURE A–13. 633HC CONFIGURATION WORKSHEET CONFIGURATION Menu MACHINE NAME LANGUAGE DATE UNITS FRENCH SPANISH LANGUAGE ENGLISH YYYY/MM/DD DD/MM/YYYY MM/DD/YYYY DATE FORMAT BARS PRESSURE UNIT PSIA °C TEMP UNIT °F PANEL SETUP DETAILS PLOT GRAPH BAR GRAPH...
Page 396: Model 633Ls
Worksheets MODEL 633LS The configuration worksheet (Figure A–14) provides a convenient way to record the sterilizer’s configuration settings and calibration information. A–22 TEC 61301607028 Rev A US...
Page 397 600 Series Steam Sterilzers FIGURE A–14. 633LS CONFIGURATION WORKSHEET CONFIGURATION Menu MACHINE NAME LANGUAGE DATE UNITS FRENCH LANGUAGE ENGLISH SPANISH YYYY/MM/DD DD/MM/YYYY MM/DD/YYYY DATE FORMAT BARS PSIA PRESSURE UNIT °C TEMP UNIT °F PANEL SETUP DETAILS PLOT GRAPH DEFAULT MENU...
Page 398 Worksheets A–24 TEC 61301607028 Rev A US...
Page 399: Appendix B System And User
APPENDIX B SYSTEM AND USER FLAGS SYSTEM FLAGS System flags indicate events that occur in the operating system (C language) portion of the control software. TABLE B–1. SYSTEM FLAGS Flag ID Functional Name Description SF000 Not used for this model. thru SF010 SF011...
Page 400 TABLE B–1. SYSTEM FLAGS Flag ID Functional Name Description SF025 ALARM PHASE Alarm phase PH9998 is activated when this flag is set. SF026 BUZZER All panel buzzers are activated when this flag is set. SF027 Not used for this model. SF028 SF029 PC DISK LOG...
Page 401 600 Series Steam Sterilzers TABLE B–1. SYSTEM FLAGS Flag ID Functional Name Description SF152 Not used for this model. thru SF161 SF162 LOGG VAR 1 – 20 This flag indicates which log group is printed. SF163 Not used for this model.
Page 402: User Flags
USER FLAGS User flags indicate events that occur in the application program (Boolean language) portion of the control software TABLE B–2. USER FLAGS Flag ID Functional Name Description UF000 Process Failure Set when process failure occurs. UF001 Start OK Set when cycle can be started (no failure conditions, doors OK). UF002 Door Unseal OK Set when chamber pressure is within 2 psi of atmosphere.
Page 403 600 Series Steam Sterilzers TABLE B–2. USER FLAGS Flag ID Functional Name Description UF021 Not used for this model. thru UF024 UF025 Liq Exh Too Fast Set when the liquid exhaust phase exceeds the programmed rate. UF026 Fo Auto Selected 633LS only: Set when an F0 greater than 0.0 is selected (load probe...
Page 404 TABLE B–2. USER FLAGS Flag ID Functional Name Description UF044 Buff TI Complete Set when a non-RTD related an error is seen and has been present for more than 1 second. UF045 Start Buff TI Set when a non-RTD related an fault or failure occurs. Starts a 1 second buffer which prevents momentary conditions from causing a fault or failure.
Page 405 600 Series Steam Sterilzers TABLE B–2. USER FLAGS Flag ID Functional Name Description UF065 At Temp Set when the chamber temperature is greater than the exposure setpoint. Reset when the temperature is below the setpoint. UF066 Timer Started Set when the chamber temperature is greater than the exposure setpoint for the first time.
Page 406 TABLE B–2. USER FLAGS Flag ID Functional Name Description UF084 Mt DD-S Seal Set to maintain a door seal (hold DO10 on). (standard double door and door close interlock) UF085 Mt DD-S Unseal Set to maintain a door unseal (hold DO11 on). (standard double door and door close interlock) UF086 Mt CE Seal...
Page 407 600 Series Steam Sterilzers TABLE B–2. USER FLAGS Flag ID Functional Name Description UF105 CE Flush Gasket Set when the jacket temperature falls below 100°C (only during standby). Reset following next door seal. UF106 Alarm Enable Set when an alarm is enabled.
Page 408 TABLE B–2. USER FLAGS Flag ID Functional Name Description UF129 Leaktest Cycle Set when vacuum leak test cycle is selected. UF130 Gravity Cycle Set when gravity cycle is selected. UF131 Non-Gravity Cycle Set when selected cycle is not a gravity cycle. UF132 Not used for this model.
Page 409: Appendix C Tools And Materials-Specifications
APPENDIX C TOOLS AND MATERIALS—SPECIFICATIONS TEST EQUIPMENT PRESSURE METER The Handheld Pressure Calibrator Package (Getinge PN 536593) includes: • Heise PTE-1 base unit with batteries • 0-60 PSIA pressure module • 316 SST isolation unit • AC adapter • carrying case PRESSURE METER—STANDARD FOR PSIA METER...
Page 410: Temperature Test Plugs
• Jacket RTD—positions 3 & 4 • Drain RTD—positions 9 & 10 A07028-DF TABLE C–1. TEMPERATURE TEST PLUGS Temperature Resistance Part No. 143.0°C (289.4°F) 154.70 ohms, 0.05% 517506 15.0°C (59.0°F) 105.85 ohms, 0.05% 517507 Adapter plug: Getinge PN 61301607454 C–2 TEC 61301607028 Rev A US...
Page 411: Tds Meter
600 Series Steam Sterilzers TDS METER Watts Handheld TDS Meter (Getinge PN 61301605543) The handheld TDS meter is used to measure the total dissolved solids (TDS) in a water sample. The meter displays the TDS in parts per million (ppm).
Page 412: Tools
TOOLS TORQUE WRENCH/DRIVER SET STERILIZER HARDWARE The sterilizer has several brackets that are attached to extrusions using button head screws and T-nuts. The door assembly also has a tension adjustment that needs to be tightened to a specific torque. To adjust the bracket hardware and spring tension, torque driver must be able to measure 10, 15, and 20 ft-lbs.
Page 413: Materials
600 Series Steam Sterilzers MATERIALS SYNTHETIC GREASE Synthetic grease lubricant (PN 61301605061) is available in 3 oz. tubes. LUBRICANT TEC 61301607028 Rev A US C–5...
Page 414 C–6 TEC 61301607028 Rev A US...
Page 415: Appendix D Parameter Check Feature
APPENDIX D PARAMETER CHECK FEATURE INTRODUCTION WARNING The sterilizer controls allow flexibility in selecting cycle parameters that may not achieve the desired sterility assurance level (SAL). Users with password access are responsible for the efficacy of any cycles other than the factory set parameters.
Page 416: Hc Models
Parameter Check Feature HC MODELS NOTE On HC models, the parameter check limit is not adjustable. The parameter check limit allows the user to compare exposure times at different temperatures. The parameter check limit may be considered equivalent to exposure time in minutes at 250.0°F (121.1°C). For example, if the parameter check limit is 30.0, selecting a 3:00 minute exposure at 275.0°F (135.0°C) is equivalent to 30:00 minutes at 250.0°F (121.1°C).
Page 417: Estimating Valid Cycle Parameters
600 Series Steam Sterilzers ESTIMATING VALID CYCLE The graphs in this section provide a visual means of determining whether a PARAMETERS specific cycle setting is above the parameter check limit. To estimate whether given cycle parameters are valid: 1. Refer to Figure D–1. On the graph, exposure temperature is measured on the x-axis and exposure time on the y-axis.
Page 418 Parameter Check Feature 2. Locate the point on the graph where 10 minutes exposure time intersects 255°F exposure temperature. Because this point is located in the gray area below the line, selecting a cycle with these settings will result in a LOW CYCLE VALUES message. 3.
Page 419 600 Series Steam Sterilzers FIGURE D–3. GRAVITY 1 CYCLE GRAVITY 1 (Parameter Check Limit = 29.9) Exposure Temperature (°F) A09133-E1 FIGURE D–4. GRAVITY 2 CYCLE GRAVITY 2 (Parameter Check Limit = 245.1) Exposure Temperature (°F) A09133-E2 TEC 61301607028 Rev A US...
Page 420 Parameter Check Feature FIGURE D–5. FLASH 3+ CYCLE FLASH 3+ (Parameter Check Limit = 73.4) Exposure Temperature (°F) A09133-F1-633HC FIGURE D–6. FLASH 10+ CYCLE FLASH 10+ (Parameter Check Limit = 245.1) Exposure Temperature (°F) A09133-F2 D–6 TEC 61301607028 Rev A US...
Page 421 600 Series Steam Sterilzers FIGURE D–7. LIQUIDS 1 CYCLE LIQUIDS 1 (Parameter Check Value = 29.9) Exposure Temperature (°F) A09133-G1 TEC 61301607028 Rev A US D–7...
Page 422: Ls Models
Parameter Check Feature LS MODELS NOTE On LS models, the parameter check limit may be adjusted by a user with parameter setting access. Because the parameter check limit for LS models is adjustable, the user needs to construct graphs for the specific parameter check limits. The parameter check value should be set to a value that is acceptable for all loads being processed with the selected cycle.
Page 423: Plotting A Parameter Check Graph
600 Series Steam Sterilzers PLOTTING A PARAMETER In the following example, a parameter check limit of 30.0 will be plotted. CHECK GRAPH FIGURE D–9. PARAMETER CHECK EXAMPLE (LS MODELS) Parameter Check Limit = 14.9 Parameter Check Limit = 300.0 Parameter Check Limit = 30.0...
Page 424 Parameter Check Feature 7. After plotting the parameter check limit, use the graph to determine if a specific cycle setting is above the parameter check limit. See “Estimating Valid Cycle Parameters” on page D–3. D–10 TEC 61301607028 Rev A US...
Page 425 INDEX Numerics adjustable parameters 633HC 3–35 121.1 Cycle (UF081) flag B–7 633LS 3–45 135.0 Cycle (UF082) flag B–7 Blowdown Durat. 3–36, 3–46 Chamber Cooldown 3–35, 3–45 633HC sterilizer Con Ramp Down Ej 3–46 configuration worksheet A–21 Con Ramp Up/Steam 3–46 configuring 5–49 Conditioning Pul 3–46 633LS sterilizer...
Page 426 Index aligning door 9–38 boiler blowdown frequency 3–57 alphanumeric value, entering 5–7 booster pump description 3–67 Already Jumped (UF054) flag B–6 repair parts 10–30 Always True Flag (UF006) flag B–4 theory of operation 3–67 trouble analysis 8–36 amplifier module, replacing 10–24 Buff TI Complete (UF044) flag B–6 analog inputs, viewing 8–19 BUZZER (SF026) flag B–2...
Page 427 Chamber Temp Low (UF012) flag B–4 component locations CAS-45A Steam Boiler 7–19 changing 5–36 closure package 7–16 CHECK BCT VALUES message 8–9 electrical package 7–2 GTS-30A Steam Boiler 7–17 check valves, rebuilding 10–25 MP-129F Water-Saver 7–21 checking piping package, 26" 7–7 boiler electrical connections 4–32 piping package, 39"...
Page 428 Index controls and indicators cycle diagram chamber pressure gauge 3–15 flash 10+ 3–29 CLEAR/ALARM switch 3–14 flash 3+ 3–27 CLOSE DOOR switch 3–14 gravity (633HC) 3–25 CONTROLS DISABLE/ENABLE key switch 3–13 gravity (633LS) 3–40 CONTROLS ON/OFF switch 3–13 liquids (633HC) 3–31 cycle switches 3–14 liquids (633LS) 3–42 directional arrows 3–14...
Page 429 cycle types deleting user 5–46 633HC 3–22 description of symbols on the equipment 633LS 3–37 indicators 1–5 flash 10+ 3–29 labels 1–5 flash 3+ 3–27 switches 1–4 gravity (633HC) 3–25 Details process screen 3–15 gravity (633LS) 3–40 liquids (633HC) 3–31 Details screen, selecting 5–12 liquids (633LS) 3–42 DI 00-07 COM ERR message 8–9...
Page 430 Index display screens door close interlock ABOUT 5–15 description 3–11 ALARM CLOCK 5–24 enabling 3–18 AUTOMATIC CALIBRATION 5–29, 9–9, 9–13 door closed switch, adjusting 9–28 CALENDAR 5–22 door closure, trouble analysis 8–32 CONFIGURE PRINTER LOG VALUES 5–33 DIPSWITCHES (633HC) 5–49 door configurations DIPSWITCHES (633LS) 5–51 double door 3–10...
Page 431 door spacer,replacing 10–36 DOOR SWITCH FAIL message 8–10 edit parameters dialog box 5–20 door switches 3–14 editing CLOSE DOOR switch 3–14 cycle parameters (full edit) 5–18 OPEN DOOR switch 3–14 cycle parameters (quick edit) 5–17 extended parameters 5–43 Door Unseal OK (UF002) flag B–4 electrical package 7–2 DOOR(S) CLOSED indicator 3–14 electrical schematic...
Page 432 Index extended parameters extended parameters (633LS) 3–47 633HC 3–36 extended parameters dialog box 5–43 Conditioning Pul 3–36 Drain Cool Diff 3–36, 3–47 editing 5–43 flash 10+ cycle 3–30 F0 value 3–64 flash 3+ cycle 3–28 factory set parameters 3–35, 3–45 Gasket Heat Time 3–36, 3–47 gravity (633LS) 3–41 failure conditions 8–2...
Page 433 flags DO. MOD 1 ERROR (SF129) B–2 121.1 Cycle (UF081) B–7 DO. MOD 2 ERROR (SF130) B–2 135.0 Cycle (UF082) B–7 DO.MOD 0 ERROR (SF128) B–2 Abort to Exh (UF063) B–6 Door Unseal OK (UF002) B–4 Abort to Liq Exh (UF064) B–6 Dr Sw Fail T/O (UF043) B–5 AI.
Page 434 Index Prt Manual Mode (UF015) B–4 functional description RE Flush Gasket (UF104) B–8 control system 3–48 RE Seal attmpted (UF068) B–7 piping system 3–51 Reached Neg Pul (UF041) B–5 fuses 8–29 reverse for 2sec (UF133) B–10 RS232 master (SF013) B–1 RTD Buf TI Cmplt (UF061) B–6 S/D Doors Closed (UF036) B–5 Gasket Heat Time parameter 3–36, 3–47...
Page 435 inspecting leveling ground bonding 4–24 door motor mounting plate 9–34 sight glass 4–26 sterilizer chamber 9–33 sterilizer 4–9 lift screw alignment 4–11, 9–37 installing lift screw, replacing 10–37 heating elements 10–28 Liq Exh Too Fast (UF025) flag B–5 PM packages 4–23 sight glass 10–27 Liq Exp Dropout (UF080) flag B–7 integral transformer (9A) 3–68...
Page 436 Index maintenance procedures materials C–5 blowing down steam boiler 4–25 maximum load blowing out boiler pressure control line 4–29 loading car and transfer carriage 3–52 checking boiler electrical connections 4–32 rack and extendable shelves 3–53 checking boiler heater current 4–35 maximum sound pressure 2–2 checking boiler water quality 4–31 checking pressure relief valve 4–21...
Page 437 messages PRESS IN CHAMBER 8–12 ABORT MANUAL 8–15 RE DOOR OPEN 8–16 ABORT-AIR REMOVAL 8–5 RE NOT CLOSED 8–13 ABORT-CNTRLS OFF 8–5, 8–15 RE NOT OPENED 8–13 ABORT-DOOR SW 8–5 RE NOT SEALED 8–13 ABORT-EXH SLOWED 8–6 RE NOT UNSEALED 8–13 ABORT-HEAT-UP 8–6 RESET-TEMP LOW 8–14 ABORT-HIGH TEMP 8–6...
Page 438 Index parameter check 3–20 description D–1 OBSTRUCTION SW FAIL message 8–12 enabling 3–21, 5–54 ON OFF FLAG (SF019) flag B–1 estimating valid cycle parameters D–3 flash 10+ cycle (633HC) D–6 Open CE Door (UF070) flag B–7 flash 3+ cycle (633HC) D–6 OPEN DOOR switch 3–14 gravity 1 cycle (633HC) D–5 gravity 2 cycle (633HC) D–5...
Page 439 PosPul (PP) - man parameter 3–46 Process Alarm (UF108) flag B–9 Power Box 1A electrical schematic 6–25 PROCESS COMPLETE indicator 3–14 Power Box 1A wiring diagram 6–16 process description 633HC 3–22 POWER FAILED message 8–12 633LS 3–37 power supply, trouble analysis flowchart 8–30 process diagram PP 0=auto 1=man parameter 3–46 633HC 6–5...
Page 440 Index rebuilding roughing-in drawing check valves 10–25 26" single door 6–36 solenoid valves 10–25 36" & 51" double door 6–37 36" & 51" single door 6–37 recommended spare parts hold-down bracket locations 6–39 consumable stock 7–22 notes 6–38 PM packages 4–16 seismic anchor information 6–39 spare parts 7–22 utility requirements 6–38...
Page 441 selecting SLOW LOGG (SF023) flag B–1 Bar Graph screen 5–13 softkey select arrows 3–14 cycle 5–16 softkeys date format 5–39 PARAMETER 5–17 default process screen 5–41 SELECT CYCLE 5–16 Details screen 5–12 SETUP 5–11 language 5–39 menu item 5–6 software features parameter edit mode 5–41 automatic boiler blow-down 3–18 Plot Graph screen 5–12...
Page 442 Index steam boiler system flags auto blow-down valve 3–57 AI. CH 00 ERROR B–2 automatic boiler blow-down 3–57 AI. CH 01 ERROR B–2 blowing down 4–25 AI. CH 02 ERROR B–2 boiler blowdown 3–57 ALARM PHASE B–2 CAS-45A 3–55 BATTERY LOW B–3 CAS-45A Control Circuit 3–61 BLANK TEXT B–1 checking the heater circuit 8–34...
Page 443 temperature switch (water-saver) trouble analysis tables adjusting 9–24 control system 8–31 checking 9–24 door closure 8–32 power supply 8–29 temperature test plugs C–2 printer 8–32 temperature units, selecting 5–40 steam boiler 8–33 tension springs, replacing 10–40 trouble analysis tools digital input LEDs 8–21 test equipment digital output LEDs 8–25 pressure meter C–1...
Page 444 Index user flags Liq Lev - 6sec B–5 121.1 Cycle B–7 Liquid Cycle B–5 135.0 Cycle B–7 Load Probe Instr B–5 Abort to Exh B–6 LoadPrb-Config B–5 Abort to Liq Exh B–6 Loss of Dr Sw B–4 Alarm Enable B–9 Man Phs Adv Code B–9 Alarm Silence B–9 Manual Abort Act B–6...
Page 445 Unseal CE Door B–7 visual alarms 8–1 Unseal RE Door B–7 voltages USD - Config B–6 control box 2–2 USD Pause B–9 power box 2–2 Utility Shutdown B–9 steam boiler 2–2 Vac Pmp - Config B–6 viewing 8–27 WS - Config B–6 WAIT FOR JACKET message 8–16 user-serviceable parts 4–1 WATER IN DRAIN message 8–14...
Page 448 Getinge USA, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...

This manual is also suitable for:

633hc633ls