Pentair MRS600-HE Installing And Service Manual
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Pentair MRS600-HE Installing And Service Manual

Pentair MRS600-HE Installing And Service Manual

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Installing and servicing
MRS600-HE system
NOTICE: this document is a work in progress
NO official Pentair work document.
It does not replace the service manual !
This document is meant to support the
installation and service manual & program
with some visual references & explanations .
Should you notice an error or issue, missing
item,... please let me know so I can update
Thx,
Billemon Ronny (07/11/2016)

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Summary of Contents for Pentair MRS600-HE

  • Page 1 Installing and servicing MRS600-HE system NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual & program with some visual references & explanations .
  • Page 2 Overview document • Planning an MRS600-HE system - 03 • Installing the system - 10 Air Pre-charge on onboard storage tank - 17 Wellmate extra water storage - 28 • Maintenance program - 30 • Motor replacement - 44 •...
  • Page 3 Optimal water for steam production Nominal production capacity : Ice machine 2.400 Liter / day Clean equipment – optimal clear Ice production Minimum water waste – no scaling issues +/- 90 liter / hour +/- 1,5 liter / minute (?) - Cooking PENTAIR...
  • Page 4 Basic setup for a coffee shop PENTAIR...
  • Page 5 Choose the site PENTAIR...
  • Page 6 Performances of the concept Pre filtration: MRS600-HE has no prefiltration on board. Therefore always requires active carbon and sediment filtration ahead ! (Super high volume shops / bad quality water / … might require Average coffee shop might use: alternative filtration systems )
  • Page 7 RO Storage Tank Classic with pressure relief valve kit - 75L 9971-12C RO Storage Tank Classic with pressure relief valve kit - 112L 9971-13C RO Storage Tank Classic with pressure relief valve kit - 153L 9971-14C RO Storage Tank Classic with pressure relief valve kit - 235 L PENTAIR...
  • Page 8 Measurements PENTAIR...

  • Page 9: Basic Requirements

    • - 220V Electricity < 1m • Water supply > 3 liter/min. capacity , ½” tubing • Water pressure > 2,5 bar continue preferential > 3.5 bar • Water waste line • Connections to the equipment • “some space” PENTAIR...
  • Page 10 Positioning of the pre filter and MRS rail PENTAIR...

  • Page 11: Some Examples

    Some examples A flow meter allows easy follow-up on real water volumes going trough the system and supports maintenance planning. PENTAIR...
  • Page 12 The entire RO platform hooks into the rail (A). Fixing screws should be installed at the bottom to secure the installation (B) Notice: cartridges (C) and (D) are not installed on a new platform, they are in the package. PENTAIR...
  • Page 13 Connecting pre filtration & bypass Dish Washer Bypass kit A bypass kit is part of the supplied equipment – inside the plastic bag with spares and service manual PENTAIR...
  • Page 14 Connecting to “concentrate” the water waste Respect the local installation regulations ! Do NOT connect the drain valve together with the waste line towards the waste! PENTAIR...
  • Page 15 All JG valves on the MRS system should be closed (A) (B) (C) Bypass valves closed (D) (E) Flush valve closed (F) Plan Sample valve ! (G) on the “coffee” water line to ease blend adjustments Power connection OUT ! PENTAIR...
  • Page 16 New filter : remove the protective plastic. Position in the filter head, push upwards while ¼ turning to the right. (A) Open water supply = handle (B) down Flush the filter through the flushing valve (C) Power connection OUT ! PENTAIR...

  • Page 17: Storage Tank

    The air pressure should be set at 55 psi / 3,3 bar. Put back the air membrane cover (A) and close the flushing valve. (B) NOTE: this should be checked with every maintenance service , at least once a year. Power connection OUT ! PENTAIR...
  • Page 18 The electronic inlet valve will open, wait till water is coming out the tube / quick connect Unplug the system and put the quick connect back in place on the motor (B) Power connection IN to activate during test OUT when test competed ! PENTAIR...

  • Page 19: Osmosis Membrane

    Position the Osmoses membrane (A) in the filter head, push upwards while ¼ turning to the right ATTENTION : do not damage the head of the filter cartridge or the entire membrane cartridge will be lost ! Power connection OUT ! PENTAIR...

  • Page 20: Start-Up The System

    Check water waste (intense) Have the system running for some time to flush the membrane. Unplug the system and let the storage tank empty by opening flush valve (D) Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 21 Evaluating the restrains on waste water Example : a hardness up to 300 mg/l or about 17° dH 1,5 - 2 litres/min production = +/- (1,75 x 270) ml waste = +/- 470 ml to drain PENTAIR...
  • Page 22 Trimmed = cut extension with a SHARP KNIFE ! Remove the RO membrane and store secure. Disconnect the 2 small capillary tubes ¼” - they will have grey flow restrictors : remove these (pull them out) ! Insert the new restrictors – free choice which capillary tube. Put the capillary tubes back in the system.
  • Page 23 (no more black fines) Unplug the system and connect the In-line filter back to original tubing Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 24 Let some water run away through sample valve (G). Take water sample on (G) and evaluate the TDS. Lett some flow go through again and check TDS. Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 25 BLEND STABILITY CAN BE GUARANTEED. Check pre-filter flow and/or evaluate the potential to install a water booster before the system. This will enhance stability on the blend and support the booster motor and entire MRS system. Power connection IN to activate during test PENTAIR...
  • Page 26 Brown trimmed + red = 255 s (ref. table) FLUSH INT: X.X H = 1.5 H For optimal coffee blend AND equipment protection a TDS setting in the range 70 – 100 ppm can be used. A higher TDS will have increased scaling potential. PENTAIR...
  • Page 27 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...
  • Page 28 Every system has it’s limitation Reverse Osmosis is a “continuous” process, not able to provide 20 Liters at once. Example the MRS600-HE can produce effectively up to > 2000 liters / day or 90 liters / hour Running at +/- 1.5 liters / minute.
  • Page 29 If multiple equipment is connected you might plan for an extra Wellmate water buffer support (can also always be added later) A storage tank behind the production unit should in average have a +/- 1.5 Bar air pre-charge. ! Air pressure to be checked as part of maintenance Should you plan an extra storage tank INSIDE the System production activity (connected to drain) The air pre-charge should be equal to onboard tank...
  • Page 30 Service & maintenance on MRS600-HE system NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual & program with some visual references & explanations .
  • Page 31 Maintenance on the MRS600-HE system: Annual inspection of the equipment: Check for leaks Check the air pressure in the tank(s) Replacement pre filter EV969221 4FC Cartridge (or similar) Replacement EV962714 2SR-BW Cartridge Replacement post filter EV962715 GS-215RO-H In-Line Filter Kit...
  • Page 32 Maintenance on the MRS600-HE system: Annual inspection of the equipment: IF this is a normal preventive maintenance service YOU might check the coffee blend setting first. (while the system is in normal activity setup) If the TDS is OK, no need to handle If the coffee blend setting is fine now, you can expect it should be OK at the end of the service as well.
  • Page 33 ¼ turn to the left and pull down the filter cartridge Meanwhile all lines to the equipment can stay connected. The water storage on board of the MRS600-HE system can temporary supply the demand – briefly with reduced blend Power connection OUT !
  • Page 34 Flush the filter through the flushing valve (C) Meanwhile all lines to the equipment can stay connected. The water storage on board of the MRS600-HE system can temporary supply the demand – briefly with reduced blend Power connection OUT !
  • Page 35 Valves on the MRS system should be closed (A) (B) (C) Bypass valves OPEN (D) (E) Flush valve closed (F) Sample valve closed (G) The site can temporary keep on working with filtered water quality Power connection OUT ! PENTAIR...
  • Page 36 Connect service tubing to Flush valve (F) Open Flush valve (F) and release all water in a bucket or drain. NOTICE: this water (+/- 10 litres) comes out with up to > 6 Bar pressure ! Power connection OUT ! PENTAIR...
  • Page 37 The air pressure should be set at 55 psi / 3,3 bar. Put back the air membrane cover (A) and close the flushing valve. (B) NOTE: this should be checked with every maintenance service, at least once a year. Power connection OUT ! PENTAIR...

  • Page 38: Osmosis Membrane

    (black tubing) (A) Check entire water line to the drain During the maintenance service: when the system is in production mode, it is also recommended to evaluate the water flow going to the drain Power connection OUT ! PENTAIR...
  • Page 39 A good performing system should produce > 1 liter, optimal 1,5 up to 2 liters / minute. Colder water = less production Unplug the system, close flush valve (B) Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 40 Position the Osmoses membrane (A) in the filter head, push upwards while ¼ turning to the right ATTENTION : do not damage the head of the filter cartridge or the entire membrane cartridge will be lost ! Power connection OUT ! PENTAIR...
  • Page 41 Open the water supply on the MRS (C) Activate the system by plugging the power line and have it running for a few minutes to rinse the membrane Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 42 (A). Empty the storage tank through the drain valve ( B) Startup the system again and check the production rate of the membrane as explained previously. Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 43 The electronic inlet valve will open, wait till water is coming out the tube / quick connect Unplug the system and put the quick connect back in place on the motor (B) Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 44 Fix the new filter ( Water flow direction to the right - ARROW) in the clips and fix with the new tie rips. Connect both sides with the JG elbow elements. Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 45 Let RO water production flush the In-line post filter till clean water is coming out of the filter. (no more black fines) Unplug the system and connect the In-line filter back to original tubing Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 46 (G). Take water sample on (G) and evaluate the TDS. (perform TDS check while motor is NOT running) Lett some flow go through again and check TDS. System UP and running Power connection IN – System UP and running PENTAIR...
  • Page 47 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...
  • Page 48 Replacement of booster motor.: 8008-992-388 Pump, twin head - MRS600-HE NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual &...
  • Page 49 Flush valve closed (F) Sample valve closed (G) The site can temporary keep on working with filtered water quality Power connection OUT ! WHILE PERFORMING SERVICE YOU CAN SET THE SYSTEM ON BYPASS ALLOWING THE BUSINESS TO KEEP ON RUNNING PENTAIR...
  • Page 50 Connect service tubing to Flush valve (F) Open Flush valve (F) and release all water in a bucket or drain. NOTICE: this water (+/- 10 litres) comes out with up to > 6 Bar pressure ! Power connection OUT ! PENTAIR...
  • Page 51 Disconnect the IN-line post filter Quick connect JG / tubing (A) Disconnect the 4 Quick connect water connections (front & back) on the motor (B) Unscrew the 4 screws fixing the motor to the storage tank (C) Power connection OUT ! PENTAIR...
  • Page 52 If the post-filter needs to be changed, now is the time… Fix the clips & post filtration onto the new motor. (check flow direction on the post filter !) Fix the motor back in place and connect water and power lines Power connection OUT ! PENTAIR...
  • Page 53 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...
  • Page 54 Replacement of Osmosis Membrane: EV962713 MRS 600 GPD RO BW Replacement Cartridge NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual &...
  • Page 55 Flush valve closed (F) Sample valve closed (G) The site can temporary keep on working with filtered water quality Power connection OUT ! WHILE PERFORMING SERVICE YOU CAN SET THE SYSTEM ON BYPASS ALLOWING THE BUSINESS TO KEEP ON RUNNING PENTAIR...
  • Page 56 Connect service tubing to Flush valve (F) Open Flush valve (F) and release all water in a bucket or drain. NOTICE: this water (+/- 10 litres) comes out with up to > 6 Bar pressure ! Power connection OUT ! PENTAIR...

  • Page 57: Osmosis Membrane

    Check the water waste water line for eventual deposit, this line should be clean (black tubing) (A) Remove both restainers out of the waste line (C) and put the tubes without restrainer back in the line. Power connection OUT ! PENTAIR...
  • Page 58 Position the Osmoses membrane (A) in the filter head, push upwards while ¼ turning to the right ATTENTION : do not damage the head of the filter cartridge or the entire membrane cartridge will be lost ! Power connection OUT ! PENTAIR...
  • Page 59 Have the system running for some time to flush the membrane.Unplug the system and drain the storage tank through flush valve (F) Insert new restrainers in the waste line. Power connection IN to activate during test OUT when test competed ! Valve closed ! Valve open! PENTAIR...
  • Page 60 A good performing system should produce > 1 liter, optimal 1,5 up to 2 liters / minute. Colder water = less production Unplug the system, close flush valve (B) Power connection IN to activate during test OUT when test competed ! PENTAIR...
  • Page 61 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...
  • Page 62 EV314317 MRS 600 Controller Service Kit NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual & program with some visual references & explanations .
  • Page 63 Flush valve closed (F) Sample valve closed (G) The site can temporary keep on working with filtered water quality Power connection OUT ! WHILE PERFORMING SERVICE YOU CAN SET THE SYSTEM ON BYPASS ALLOWING THE BUSINESS TO KEEP ON RUNNING PENTAIR...
  • Page 64 Connect service tubing to Flush valve (F) Open Flush valve (F) and release all water in a bucket or drain. NOTICE: this water (+/- 10 litres) comes out with up to > 6 Bar pressure ! Power connection OUT ! PENTAIR...
  • Page 65 Unscrew the screw in the middle of the connector box and remove the box entirely Install the new controller box the same way inversed. NOTICE connector lines to the electro valves do have a label indication IN & FLUSH. Make sure to connect those correct t Power connection OUT ! PENTAIR...
  • Page 66 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...
  • Page 67 EV312808 Valve Solenoid - IN EV312808 Valve Solenoid - FLUSH (B) NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual &...
  • Page 68 Flush valve closed (F) Sample valve closed (G) The site can temporary keep on working with filtered water quality Power connection OUT ! WHILE PERFORMING SERVICE YOU CAN SET THE SYSTEM ON BYPASS ALLOWING THE BUSINESS TO KEEP ON RUNNING PENTAIR...
  • Page 69 Connect service tubing to Flush valve (F) Open Flush valve (F) and release all water in a bucket or drain. NOTICE: this water (+/- 10 litres) comes out with up to > 6 Bar pressure ! Power connection OUT ! PENTAIR...
  • Page 70 You might consider to swap out both valves. This way the system can work and you can come back ASAP to fit a new valve on the Flush side Power connection OUT ! PENTAIR...
  • Page 71 Up and running – equipment connected Open valves (A) (B) (C) Closed valves (D) (E) (F) (G) Valve open! Valve closed ! PENTAIR...

  • Page 72: In Case Of Emergency

    IN CASE OF EMERGENCY Power connection OUT ! UNPLUG THE SYSTEM ! Open valves (D) (E) Close valves (A) (B) (C) CALL FOR SERVICE – Store can keep on running on filtered water Valve open! Valve closed ! PENTAIR...
  • Page 73 Installing and servicing the MRS600-HE system NOTICE: this document is a work in progress NOT official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual & program with some visual references &...
  • Page 74 MRS600HE Overview Spare parts PENTAIR...
  • Page 75 MRS600HE Overview Spare parts PENTAIR...
  • Page 76 Basic comparison between MRS600-HE and MRS600-HE-II MRS600-HE-I MRS600-HE-II Nominal production capacity : up to 2.400 Liter / day Nominal production capacity : up to 2.400 Liter / day +/- 90 liter / hour +/- 1,5 liter / minute +/- 90 liter / hour +/- 1,5 liter / minute...
  • Page 77 Basic comparison between MRS600-HE and MRS600-HE-II MRS600-HE-I MRS600-HE-II NO pre-filtration onboard, requires extra pre-filtration Triple cartridge pre-filtration onboard on sediment and chlorine. Cartridges with sequestering technology Post-filtration: GAC – In-line filter onboard Post-filtration: Twin cartridge fine filtration onboard Single Twin head booster motor...
  • Page 78 Common spares MRS600-HE and MRS600-HE-II EV962713 MRS 600 GPD RO BW replacement Cartridge EV312808 Valve Solenoid EV314317 MRS 600 Controller Service Kit EV313034 Power Supply - Switching (European systems) EV311161 B Valve, needle, PVC, 3/8" PI EV312827 Restrictor Blue 735 ml/min...
  • Page 79 Installing and servicing MRS600-HE system NOTICE: this document is a work in progress NO official Pentair work document. It does not replace the service manual ! This document is meant to support the installation and service manual & program with some visual references & explanations .

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