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Fertilizer Applicator NutriMax Liquid Applicator ® 1800 & 2600 Models Serial Number B46260100 & Higher Operator’s Manual Part No. 417267 Refer to Part No. 417268 for Parts Catalog...
— Introduction 1800 & 2600 NutriMax Liquid Applicator Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them care- fully and follow them closely when working around or using this machine.
— Introduction 1800 & 2600 NutriMax Liquid Applicator Product Information When ordering parts or when requesting further information or assistance, always give the following information: • Machine name • Model • Serial number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from ma- terial and workmanship defects for one full year from time of consumer delivery.
— Introduction 1800 & 2600 NutriMax Liquid Applicator Table of Contents Introduction Foreword ..............................2 Product Information ..........................3 Section I Safety General Hazard Information ........................1-2 Safety Decals ............................1-3 Following Safety Instructions ........................1-4 Before Servicing or Operating ....................... 1-5 During Operation ............................
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— Introduction 1800 & 2600 NutriMax Liquid Applicator Table of Contents Section II Set Up Pre-Delivery Checklist ........................2-2 Dealer Set Up ........................... 2-3 Steerable Hitch Node & Side Hill Compensation Installation (Opt.)-60’ & Larger Toolbars ..2-11 Steerable Hitch Switch Box Connection (Optional) - 60’ & Larger Toolbars ........ 2-14 Closer Wheel Installation (Optional) ....................
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— Introduction 1800 & 2600 NutriMax Liquid Applicator Table of Contents Section III Operation Preparing Tractor ..........................3-2 Preparing Applicator .......................... 3-2 Hardware ............................. 3-2 Pivot Pins ........................... 3-2 Hitch ............................3-2 Hydraulic System ........................3-2 Tires/Wheels ..........................3-3 Lubrication ..........................3-3 Hitching to the Tractor ........................
— Safety 1800 & 2600 NutriMax Liquid Applicator Section I Safety General Hazard Information ......................1-2 Safety Decals ..........................1-3 Following Safety Instructions ......................1-4 Before Servicing or Operating ......................1-5 During Operation ..........................1-6 Before Transporting ......................... 1-6 During Transport ..........................1-6 Pressurized Oil ..........................
— Safety 1800 & 2600 NutriMax Liquid Applicator General Hazard Information No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it.
— Safety 1800 & 2600 NutriMax Liquid Applicator Safety Decals • REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL INFORMATION AND SAFETY MESSAGES. Part No. 9008715 (20 mph wheels) Part No.
— Safety 1800 & 2600 NutriMax Liquid Applicator Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufacturer.
— Safety 1800 & 2600 NutriMax Liquid Applicator Before Servicing or Operating • Do not stand between towing vehicle and implement during hitching. • Always make certain everyone and everything is clear of the machine before beginning operation. • Ensure that all applicable safety decals are installed and legible. •...
— Safety 1800 & 2600 NutriMax Liquid Applicator During Operation • Comply with all laws and product label directions governing safe product application. • Regulate speed to working conditions. Maintain complete control at all times. • Never service or lubricate equipment when in operation. •...
— Safety 1800 & 2600 NutriMax Liquid Applicator Pressurized Oil • Relieve pressure before disconnecting hydraulic lines from tractor, loosening any hydraulic fittings or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure. • High-pressure fluids can penetrate the skin and cause serious injury or death. Leaks of high-pressure fluids may not be visible.
— Safety 1800 & 2600 NutriMax Liquid Applicator Chemical Hazards • Always wear personal protective equipment when working with or near chemicals. This equipment includes, but is not limited to: protective eye wear, gloves, shoes, socks, long-sleeved shirt, and long pants. Additional protection may be required for many types of chemicals.
— Safety 1800 & 2600 NutriMax Liquid Applicator Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment •...
— Set Up 1800 & 2600 NutriMax Liquid Applicator Pre-Delivery Checklist o Power wash any road salt off this unit to help prevent corrosion. o For units equipped with single wheels, ensure wheel offset is outward. o Torque wheel nuts as as specified in MAINTENANCE section. o Check tire pressure and inflate tires as needed to specific air pressure.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up • AFTER INITIAL SET-UP OR REPLACEMENT OF ANY HYDRAULIC COMPONENT ON THE APPLICATOR, AIR MUST BE REMOVED FROM THE WING-FOLD HYDRAULIC SYSTEM PRIOR TO ITS FIRST USE. FAILURE TO DO SO MAY RESULT IN DAMAGE TO TOOLBAR COMPONENTS DUE TO RAPID MOVEMENT.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 3. After the transport brackets have been relocated, remove the safe lifting device and lower the toolbar into the wing transport brackets. 4. UNITS WITH TRACKS The tracks are shipped in the narrowest setting. Refer to “Axle Tread Setting” in this section for proper spacing.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 7. Unfold the applicator to access the toolbar. Front Wing Hook Plates 8. 80’/88’/90’ TOOLBARS ONLY (411390G or 411390R) Attach the front wing hook plates (411390G or 411390R) as shown in FIG. 2-4 with 3/4”- 10UNC x 3 1/4”...
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 10. Engage toolbar main lift circuit to raise center section and main wings fully out of the transport rest. 11. Engage the main wing unfold circuit. The toolbar transport latch will unlatch and then swing the main wings forward.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 15. Re-engage the main wing unfold circuit. Finish unfolding the wings. Then the pivot- ing coulter tube will rotate down and the outer wings will unfold. Transport Stand in 16.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 19. Pivot the coulter arms into working posi- tion. Secure into position by placing the roll Hole 4: 40’ toolbar deeper pin (9501441-210) into the retaining hole. coulter position (see notes) Then install the spiral pin (9501442-209) Hole 3: 40’...
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 22. Using a safe lifting device rated at a FIG. 2-13 minimum of 125 lbs., install the main wing gauge wheel assembly with the pin handle to the outside of the post (FIG. 2-13 and 2-14).
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Dealer Set Up (continued) 25. Remove the protective film from SMV and ensure it is visible from the rear of the unit. (FIG. 2-15) NOTE: Ensure front and rear SIS decals are clean and visible after shipping.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Steerable Hitch Node & Side Hill Compensation Installation (Opt) For 60’ & Larger Toolbars • WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAILURE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SEVERE BODILY HARM.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Steerable Hitch Node & Side Hill Compensation Installation (Opt) For 60’ & Larger Toolbars (continued) 5. Connect steerable hitch node (9006470) to the bottom of steerable hitch node mount plate (410927B) using three 3/8”-16UNC x 1 1/2” capscrews (9390-057), nine 3/8” flat washers (9405-076), and three 3/8”-16UNC locknuts (9398-012).
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Steerable Hitch Node & Side Hill Compensation Installation (Opt) For 60’ & Larger Toolbars (continued) 7. Cut out a section of the 1 3/8” diameter sight gauge hose as shown. (FIG. 2-20) 8.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Steerable Hitch Switch Box Connection (Opt.) For 60’ & Larger Toolbars 1. Connect the steerable hitch “ON/OFF” switch box (9007594) to the wire harness with six-pin deutsch connector (9007607) located just behind applicator 7-pin male receptacle. (Fig.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) • WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAILURE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SEVERE BODILY HARM. •...
— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) (continued) FIG. 2-25 5. Install cap screws (9501438-128) and lock washers (9501440-029) through the closer Shims assembly, shims, and coulter arm. 6. Install the injector to the cap screws and tighten.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) (continued) NOTE: Steps 9 through 11 are for applicators with 60’/66’/80’/88’/90’ toolbars. Lower Rest Position FIG. 2-28 9. Remove the four 1/2” cap screws and lock nuts and remove wing rest bracket from the lower rest position.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) (continued) Closer Wheel Tank Guard Installation - For 60’ & Larger Toolbars 12. Remove 3/8” hardware retaining the bottom FIG. 2-30 of the rear sight gauge bracket. Keep flange nuts and discard capscrews.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) (continued) NOTE: Closer wheel assembly (69386B) removed FIG. 2-32 1/2-13UNC x 4 1/8 from coulter assembly for clarity. (FIG. 2-32) U-Bolt (901897) 15. Attach the tank guard bracket (415414G/R) 1/2-13UNC to the right-hand wing mast using 1/2”- Lock Nut...
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Installation (Opt.) (continued) 17. Secure the top of the right-hand tank guard FIG. 2-34 using two 1/2”-13UNC lock nuts (9003397) 1/2-13UNC and two 1/2”-13UNC x 1” capscrews Lock Nut (9390-099).
— Set Up 1800 & 2600 NutriMax Liquid Applicator Depth Wheel Installation (Opt.) • WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAILURE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SEVERE BODILY HARM. •...
— Set Up 1800 & 2600 NutriMax Liquid Applicator GPS Globe Mount Installation (Opt.) - For 60’ & Larger Toolbars • WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAILURE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SEVERE BODILY HARM.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator GPS Globe Mount Installation (Opt.) - For 40’ & 44’ Toolbars • WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAILURE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SEVERE BODILY HARM.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting Wheel Spacing Combinations • USE EXCEPTIONAL CARE WHEN OPERATING APPLICATOR EQUIPPED WITH SINGLE TIRES AND SET AT NARROW WHEEL SPACING. THE POSSIBILITY OF TIPPING OVER DURING TURNS OR TRAVEL ON ROUGH ROADS IS INCREASED UNDER THESE CON- DITIONS.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting (continued) Adjustment • IMPROPER AXLE ADJUSTMENT CAN CAUSE AXLE TO SEPARATE FROM APPLICATOR, RESULTING IN PERSONAL INJURY OR DEATH DUE TO APPLICATOR OR AXLE FALLING. • USE CARE THAT APPLICATOR DOES NOT FALL FROM SUPPORT STANDS DURING ADJUSTMENT.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting (continued) • Always adjust axles equally. 1. Hitch applicator to tractor to help stabilize unit. Refer to “Hitching to the Tractor” in OPERATION section. 2. Using a safe lifting device and supports rated at 30,000 lbs., raise one side of the empty applicator and place on stands.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting (continued) Track Tread Toolbar Widths Section A-A 5 1/8 Centerline Outer Axle Plate to End of Fork Tube End of Receiver Tube to Inner Axle Plate 88” Tread Width Section A-A Shown SECTION A-A Tread Width 1 3/8...
— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting (continued) Tracks Toe In Adjustment • IMPROPER AXLE ADJUSTMENT CAN CAUSE AXLE TO SEPARATE FROM APPLICATOR, RESULTING IN PERSONAL INJURY OR DEATH DUE TO APPLICATOR OR AXLE FALLING. •...
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Axle Tread Setting (continued) Tracks Toe In Adjustment (continued) • Always adjust axles equally. 1. Hitch applicator to tractor to help stabilize unit. Refer to “Hitching to the Tractor” in OPERATION section. Ensure tractor is in park and remove key.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Belt Conditioning Condition Track Prior to Initial Usage A new rubber track, fresh from the mold, will be slightly “tacky”. This is a standard con- sequence of the vulcanization (curing) process. The rubber track will perform better if this tackiness is removed, and thus it is recommended that all new rubber tracks be “conditioned”...
— Set Up 1800 & 2600 NutriMax Liquid Applicator Pump Hydraulic System Set Up For set up of a PWM (Pulse Width Modulated) or non-PWM pump, refer to your Rate con- troller manual for details. For specific details related to your product pump, please refer to your pump manual.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Rate Control Module (RCM) Set Up When turning on the RCM for the first time or FIG. 2-43 if number of sections, valve type, etc. needs to be changed, the following steps will have to be performed in order for the RCM to function properly right away.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) NOTE: 40 FT. - 66 FT. units will have 5 sections. 80 FT. - 90 FT. units will have 6 sections. 4. Under “Number of Sections”, select 5 for 40 FT.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) 7. No action required on this screen. Make sure this matches toolbar size and section widths. Continue to next page. (FIG 2-49) FIG. 2-49 8. Under “Pressure Sensor 1”, select “0-250 psi (1-5V)”.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) 10. For the auxilary functions: uncheck both boxes. Click next page. (FIG. 2-52) FIG. 2-52 11. “Product 1” is the set up for the liquid. For “Control Valve Type”, always select “PWM”. (FIG.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) 16. For “Flowmeter Calibration”, check the tag on the flowmeter and enter the value. (FIG. 2-55) 17. Under “Flowmeter Pulse/Units” enter 10 gal. Click next page. (FIG. 2-55) FIG.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) 27. Enter 20 for “Off Rate Alarm” and check FIG. 2-58 box. Click next page. (FIG. 2-58) NOTE: Alarm prompts when over 20% off target rate. NOTE: “Number of Products” corresponds to liquid application.
— Set Up 1800 & 2600 NutriMax Liquid Applicator RCM Set Up (continued) PWM Pump Start Up Procedure (Rate Control Module) 1. Fill solution tank with desired product and FIG. 2-60 reduce the flow on the SCV to lowest set- ting for the PWM pump before engaging.
— Set Up 1800 & 2600 NutriMax Liquid Applicator Applicator Calibration Determine Required Nozzle Size Use the following procedure to assist with sizing the nozzle and calibrating the applicator. Additional information can be found in the rate controller owner’s manual and also obtained from nozzle manufacturers.
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— Set Up 1800 & 2600 NutriMax Liquid Applicator Applicator Calibration (continued) Orifice Plate I.D. Size 2-41...
— Operation 1800 & 2600 NutriMax Liquid Applicator Preparing Tractor • Before operating applicator, read the tractor operator’s manual and gain an understanding of its safe methods of operation. • Check the tractor brakes and transport lights. Make sure they are in proper working order. •...
— Operation 1800 & 2600 NutriMax Liquid Applicator Preparing Applicator (continued) Tires/Wheels Check tire pressures and maintain at recommended values listed in the MAINTENANCE section. • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. WHEEL NUTS/BOLTS MUST BE CHECKED REGU- LARLY.
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor Drawbar Hitching (60’, 66’, 80’, 88’, 90’ Toolbars) • DO NOT STAND BETWEEN THE APPLICATOR AND TRACTOR WHEN HITCHING. ALWAYS ENGAGE PARKING BRAKE AND STOP ENGINE BEFORE INSERTING HITCH PIN. Connect the hitch to the tractor drawbar.
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor (continued) Drawbar Hitching (1800 - 40’/44’ Toolbars) • DO NOT STAND BETWEEN THE APPLICATOR AND TRACTOR WHEN HITCHING. ALWAYS ENGAGE PARKING BRAKE AND STOP ENGINE BEFORE INSERTING HITCH PIN. •...
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor (continued) Transport Chain • ALWAYS USE TRANSPORT CHAIN WHEN TRANSPORTING IMPLEMENTS. FAILURE TO USE A TRANSPORT CHAIN COULD CAUSE PERSONAL INJURY IF IMPLEMENT BECOMES DISENGAGED. • REPLACE TRANSPORT CHAIN IF ANY LINK OR END FITTING IS BROKEN, STRETCHED OR DAMAGED.
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor (continued) Hydraulic Connections After cleaning hydraulic hose couplers, connect to tractor hydraulic circuits as follows: Applicator Solution Pump Hydraulics Blue (+) Blue (-) • The applicator pump is hydraulically driven, and needs to be configured correctly to match the type of hydraulic system on the tractor (closed center, open center, load-sensing, etc.).
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor (continued) Toolbar Hydraulics • AFTER INITIAL SET-UP OR REPLACEMENT OF ANY HYDRAULIC COMPONENT ON THE APPLICATOR, AIR MUST BE REMOVED FROM THE WING-FOLD HYDRAULIC SYSTEM PRIOR TO ITS FIRST USE. FAILURE TO DO SO MAY RESULT IN DAMAGE TO TOOL- BAR COMPONENTS DUE TO RAPID MOVEMENT.
— Operation 1800 & 2600 NutriMax Liquid Applicator Hitching to the Tractor (continued) Electrical Connection The main harness has a 7-pin (round) plug FIG. 3-6 conforming to SAE standards that connects to tractor. If your tractor does not have the mating socket connector, contact your tractor dealer.
— Operation 1800 & 2600 NutriMax Liquid Applicator Jack Usage • UNHITCHING A LOADED APPLICATOR CAN CAUSE SERIOUS INJURY OR DEATH DUE TO TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED APPLICATOR ATTACHED TO A TRACTOR. Use jack to support an empty applicator, never a loaded applicator. Always have a loaded applicator hooked to tractor.
— Operation 1800 & 2600 NutriMax Liquid Applicator Jack Usage (continued) Parked Position (1800 - 40’/44’ Toolbars) Remove jack retaining pin while supporting bottom of jack. Move the jack from storage FIG. 3-9 bushing to lower jack bushing and reinstall pin. Crank jack leg downward to completely remove the hitch weight from tractor drawbar.
— Operation 1800 & 2600 NutriMax Liquid Applicator Transporting Drawbar Connection FIG. 3-11 • USE EXCEPTIONAL CARE WHEN OP- ERATING APPLICATOR EQUIPPED WITH SINGLE TIRES AND SET AT NARROW WHEEL SPACING. THE POSSIBILITY OF TIPPING OVER DURING TURNS OR TRAVEL ON ROUGH ROADS IS IN- CREASED UNDER THESE CONDITIONS.
— Operation 1800 & 2600 NutriMax Liquid Applicator Toolbar Operation (60’, 66’, 80’, 88’, 90’ Toolbars) • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. PERFORM BOOM UNFOLDING AND FOLDING OPERATIONS ONLY IN AREAS WITH ADEQUATE HEIGHT, WIDTH AND LENGTH CLEARANCE. IN PARTICULAR, BE MINDFUL OF LOCATION OF OVERHEAD POWER LINES.
— Operation 1800 & 2600 NutriMax Liquid Applicator Toolbar Operation (60’, 66’, 80’, 88’, 90’ Toolbars) (continued) Raising/Lowering Toolbar In The Field • If unit is equipped with injection knives, the tractor must be moving forward when lowering toolbar into the ground. 1.
— Operation 1800 & 2600 NutriMax Liquid Applicator Toolbar Operation (1800 - 40’/44’ Toolbars) • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. PERFORM BOOM UNFOLDING AND FOLDING OPERATIONS ONLY IN AREAS WITH ADEQUATE HEIGHT, WIDTH AND LENGTH CLEARANCE. IN PARTICULAR, BE MINDFUL OF LOCATION OF OVERHEAD POWER LINES.
— Operation 1800 & 2600 NutriMax Liquid Applicator Toolbar Operation (1800 - 40’/44’ Toolbars) (continued) Dual Width Toolbar 1. Fold the toolbar to 30’ for the dual width application. (FIG. 3-13) 2. Turn off sections 1 and 5 on the flow con- troller, and turn on the chemsaver valves to the outside coulters on each main wing.
— Operation 1800 & 2600 NutriMax Liquid Applicator Depth Stop Collars / Gauge Wheels • KEEP ALL PERSONNEL A SAFE DISTANCE AWAY FROM THE APPLICATOR WHEN UNFOLDING OR FOLDING THE TOOLBAR. PERSONAL INJURY CAN RESULT FROM IMPACT WITH TOOLBAR. • KEEP HANDS CLEAR OF PINCH POINT AREAS.
— Operation 1800 & 2600 NutriMax Liquid Applicator Steerable Hitch Steerable Hitch Operation (60’ & Larger Toolbars) The steerable hitch has three different settings: Auto, Transport, and Left / Right (Manual). (FIG. 3-16) 1. To calibrate, follow all instructions provided in your Raven steerable hitch manual (9008012).
— Operation 1800 & 2600 NutriMax Liquid Applicator Filling Applicator Quick Fill • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. ADDITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Operation 1800 & 2600 NutriMax Liquid Applicator Inductor (Optional) Basic Operation • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. ADDITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Operation 1800 & 2600 NutriMax Liquid Applicator Inductor (Optional) (continued) Jug and Inductor Tank Rinsing • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. AD- DITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Operation 1800 & 2600 NutriMax Liquid Applicator Orifice and Nozzle Installation • KEEP HANDS CLEAR OF PINCH POINT AREAS. 1. Attach the nozzle body to the nozzle mount plates at the top of the coulter post using FIG. 3-22 two 1/4”...
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Lubrication (For 60’, 66’, 80’, 88’, 90’ Toolbars) (continued) To keep your applicator in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. Use EP-2 lubricant at the locations described in the chart.
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Lubrication (For 1800 40’/44’ Toolbars) To keep your applicator in top operating condition and to assure its proper performance and reliability for a long period of time, periodic inspection and lubrication is a must. Unverferth Mfg.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Hydraulic System Purging Hydraulic System • HYDRAULIC SYSTEM MUST BE PURGED OF AIR BEFORE OPERATING TO PREVENT SERIOUS INJURY OR DEATH. • RELIEVE HYDRAULIC SYSTEM OF ALL PRESSURE BEFORE ADJUSTING OR SERVIC- ING.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Hydraulic System (continued) Relieving Hydraulic Pressure To relieve hydraulic pressure in the system, be sure hydraulic motor is disengaged and/or hydraulic cylinder is not exerting force on the system. Next, consult tractor operators manual for procedure to relieve pressure.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Hydraulically Driven Centrifugal Pump ACE HYD 750 Barrier Fluid • Inflation valve must be assembled in the “IN” port of the regulating valve. NOTE: During application, periodically check the regulating valve pressure gauge. (FIG. 4-1) FIG.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. PERFORM BOOM UNFOLDING AND FOLDING OPERATIONS ONLY IN AREAS WITH ADEQUATE HEIGHT, WIDTH AND LENGTH CLEARANCE. IN PARTICULAR, BE MINDFUL OF LOCATION OF OVERHEAD POWER LINES.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Main Wing & Wing Mast Adjustment Stop Bolts The stop bolts on the upper, front side of the Wing Mast Assembly center toolbar align wing mast assemblies so they can lower into the saddle area on the Stop Bolts toolbar.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Diverter Valve (60’, 66’, 80’, 88’, 90’ Toolbars) The diverter valve relieves the down pressure on the main wing tilt cylinders so that full pressure is not applied to the wing tilt cylinders when the wings are lowered in to the wing rests.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Center Toolbar & Main Wing Down Pressure (60’, 66’, 80’, 88’, 90’ Toolbars) Proper down pressure is achieved when the gauge wheels contact the ground and maintain the coulter depth.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Pivoting Coulter Tube Adjustment The pivoting coulter tubes and main wings are parallel to each other when in the working position. The pivoting coulter tubes can be adjusted if the pivoting coulter tubes and main wings are not parallel by adding or removing the shims.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Outer Wing Adjustment (continued) Outer Wing Down Pressure Main Wing Down Pressure Adjustment Outer wing down pressure is determined by Port 7A how much pressure it takes to fold the outer Outer Wing wings into the operating position.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Sequence Valve Adjustments (40’ Toolbars / 1800 Models) During sequence valve adjustment, disengage hydraulics, use ¼ turn adjustment, and then engage to check. Smaller increments may be used for fine tuning if needed. Cartridge adjustment requires the following tools (FIG.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Toolbar & Wing Adjustments (continued) Sequence Valve Adjustments (60’, 66’, 80’, 88’, 90’ Toolbars) During sequence valve adjustment, disengage hydraulics, use ¼ turn adjustment, and then engage to check. Smaller increments may be used for fine tuning if needed. Cartridge adjustment requires the following tools (FIG.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Tongue Adjustment Units with Non-Steerable Hitch (80’ / 88’ / 90’ Units) 1. Pull applicator in a straight line for a few hundred feet and note how applicator is trailing directly behind the tractor. 2.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Center Toolbar & Wing Mast Cylinder End Replacement (80’, 88’, 90’ Toolbars) • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. PERFORM BOOM UNFOLDING AND FOLDING OPERATIONS ONLY IN AREAS WITH ADEQUATE HEIGHT, WIDTH AND LENGTH CLEARANCE. IN PARTICULAR, BE MINDFUL OF LOCATION OF OVERHEAD POWER LINES.
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Center Toolbar & Wing Mast Cylinder End Replacement (80’, 88’, 90’ Toolbars) (Continued) 2. Unscrew the 3/8-16UNC lock nut (9928) and remove hose holder (9006039), 3/8 FIG. 4-17 flat washer (9006212) and 3/8-16UNC x 3 3/8 Flat Hose Holder capscrew (9390-063).
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Center Toolbar & Wing Mast Cylinder End Replacement (80’, 88’, 90’ Toolbars) (Continued) NOTE: Only replace cylinder end weldment FIG. 4-20 from hydraulic cylinder rod end. (FIG. 4-20) Split Tension Cylinder End 6.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Hub Adjustment and Replacement • BE SURE THAT THE IMPLEMENT IS SECURELY BLOCKED TO PREVENT FALLING. FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT •...
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Hub Adjustment and Replacement (continued) 9. Unscrew the nut and carefully remove the hub from the spindle. 10. Remove the components, clean, and inspect for any damage or wear. If even the slightest imperfection exists, replace the component(s).
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Hub Adjustment and Replacement (continued) 14. Use grease to lubricate the seal. (FIG. 4-23) 15. While rotating hub, slide the hub, seal and bearing onto spindle. Make sure not to damage seal.
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Hub Adjustment and Replacement (continued) 17. Back off nut until it becomes loose without rotating hub. 18. Hand tighten nut without rotating hub. 19. Tighten nut to align the next notch with hole in the spindle. 20.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Spring Replacement • BE SURE THAT THE IMPLEMENT IS SECURELY BLOCKED TO PREVENT FALLING. FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT •...
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Coulter Post Mount Bracket Adjustment • BE SURE THAT THE IMPLEMENT IS SECURELY BLOCKED TO PREVENT FALLING. FAILURE TO DO SO COULD RESULT IN INJURY OR DEATH. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT •...
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Filters (For 1800 - 40’ & 44’ Toolbars) • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. AD- DITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Filters (For 1800 - 40’ & 44’ Toolbars) (continued) Secondary Filter A secondary filter is located on the tongue near the toolbar electric valves. This filter, similar in construction to the primary filter, is used to eliminate the need for strainers at the tips. To clean this filter, first drain the filter housing.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Filters (60’, 66’, 80’, 88’, 90’ Toolbars) • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. AD- DITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Filters (60’, 66’, 80’, 88’, 90’ Toolbars) (continued) Secondary Filter A secondary filter is located on the toolbar center section, just in front of the toolbar electric valves (FIG. 4-32). This filter, similar in construction to the primary filter, is used to eliminate the need for strainers at the tips.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Applicator Maintenance • ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. ELEC- TROCUTION CAN OCCUR WITHOUT DIRECT CONTACT. KEEP AWAY FROM ALL ELECTRICAL LINES AND DEVICES. • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Applicator Maintenance (continued) Seasonal Storage (continued) Coat exposed cylinder piston rods with rust preventative material. Inspect machine for parts that may need to be replaced so they may be ordered in the off season.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Winterizing • ALWAYS WEAR PERSONAL PROTECTIVE EQUIPMENT WHEN WORKING WITH OR NEAR CHEMICALS. THIS EQUIPMENT INCLUDES, BUT IS NOT LIMITED TO: PROTECTIVE EYE WEAR, GLOVES, SHOES, SOCKS, LONG-SLEEVED SHIRT, AND LONG PANTS. AD- DITIONAL PROTECTION MAY BE REQUIRED FOR MANY TYPES OF CHEMICALS.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Troubleshooting Problem Possible Cause Corrective Action Check tractor SCV flow setting. Check hydraulic oil level in Inadequate oil flow tractor. Remove the valves from the block. Lubricate the valve and re-check for No toolbar functions Valve sticking easy movement.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Wheel, Hub and Spindle Disassembly and Assembly • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED.
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Wheel, Hub and Spindle Disassembly and Assembly (continued) 5. If only removing wheel and tire, skip to Step 9; otherwise continue with Step 5. Remove the hardware retaining the hubcap. Next, remove the hubcap, gasket, cotter pin, castle nut and spindle washer.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Wheels and Tires Wheel Nut Torque Requirements • IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE.
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Wheels and Tires (continued) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com...
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Adjustment and Replacement (Opt.) • KEEP HANDS CLEAR OF PINCH POINT AREAS. • TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE MACHINE IS SECURELY BLOCKED. •...
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Closer Wheel Adjustment and Replacement (Opt.) (continued) 4. Remove four 1/2”-13UNC x 1 1/2” carriage FIG. 4-37 bolts (9501993-104) and four 1/2”-13UNC lock nuts (9501443-034) retaining the hub 1/2-13UNC 1/2-13UNC x 1 1/2 assembly (69161B) on the closer wheel Lock Nut Carriage Bolt...
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Complete Torque Chart Capscrews - Grade 5 NOTE: • Grade 5 capscrews can be identified by three radial dashes on the head. • For wheel torque requirements, refer to Wheels and Tires. •...
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Complete Torque Chart Capscrews - Grade 8 NOTE: • Grade 8 capscrews can be identified by six radial dashes on the head. • For track wheel torque requirements, refer to Equalizer Track System manual 416327. ®...
— Maintenance 1800 & 2600 NutriMax Liquid Applicator Hydraulic Fittings – Torque and Installation Tightening O-Ring Fittings 1. Insp ect comp o n e n t s fo r d a ma g e o r Fig. 4-39 O-Ring fittings contamination.
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— Maintenance 1800 & 2600 NutriMax Liquid Applicator Hydraulic Fittings – Torque and Installation (continued) Tightening JIC Fittings 1. Inspect all components for damage or Fig. 4-41 contamination. Do not connect any other JIC fittings type of fitting to a JIC fitting. 2.
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