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Document No: 8P1252
Rev.02
PL18X-301-XX-3-S 10.0 单芯直插头组装规范
PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual
键位
X 键
Y 键
U 键
V 键
W 键
T 键
PL18X-301-XX-3-S
高压互锁
Key
X
0：无
1：有
Y
HVIL
U
0：NO
V
1：WITH
W
T
Cable Size
mm2
G3
Connector
50
70
LEONI
FHLR2GCB
2G
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Summary of Contents for Amphenol PL18 301 Series
- Page 1 Document No: 8P1252 Rev.02 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual PL18X-301-XX-3-S 高压互锁 键位 X 键 0：无 Cable Size 1：有 Y 键 HVIL U 键 Connector LEONI 0：NO V 键 FHLR2GCB 1：WITH W 键 T 键 www.amphenol-gec.com...
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Page 2: Part 1： Package Contents
PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 第一部分：包装清单 Part 1： Package contents ② ③ ① ⑥ ④ ⑨ ⑤ ⑧ ⑦ ① 外壳组件 Outer shell assembly ×1 ② 屏蔽环 Shielding Ring ×1 ③ 压接环 Crimping Sleeve ×1 ④... -
Page 3: Part 2: Plug Assembly
PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 第二部分：插头组装 Part 2: Plug Assembly 步骤1：选取合适线缆（参考手册最后的附录），按照要求的长度与数量切剥线，剥线尺寸如图1。 Step1：Select the right cable(refer to the appendix), cut and strip cables according to actual requirements, Strip dimension is shown in Figure 1. 33±0.5 图1 Figure 1 33±0.5 步骤2：将编织均匀打散如图2示反折固定在外被上。... - Page 4 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 步骤6：将压接环推至齐外被口，编织均匀返折在其上，剪留7+/-1mm，套上屏蔽环②如图6示，此时压接环前端 与外被口平齐，后端与屏蔽环对齐。 Step6：Push the crimping ring to the end of jacket, scatter shielding evenly and fold it back, cut to 7+/-1mm, and put on the shielding ring ②, as shown in Figure 6. At this time, the front end of the crimping ring is flush with the jacket end, and the back end is aligned with the shielding ring.
- Page 5 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 步骤9：确认屏蔽环与胶壳无间隙如图9示，如有间隙需调整至无间隙。 Step9：Check that there is no gap between the shielding ring and the housing, as shown in Figure 9. If there is a gap, adjust it to no gap. 图9 Figure 9 步骤10：将压接环压紧在线材上，压接刀模与压接高度、拉力要求等参照表1，压接过程避免铜套移位。...
- Page 6 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 步骤12：将密封圈推到接头底部，再将线夹推至接头底部如图12示，也可以将线夹套在密封圈上用冶具将其推到底 。 Step12：Push the seal to the bottom of the connector, and then push the wire clip to the bottom of the connector as shown in Figure 12, or you can put the wire clip on the seal and push it to the bottom of the connector with the fixture shown in Figure 12.
- Page 7 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 步骤14：建议客户参考下面的测试参数，对线束进行绝缘电阻测试和耐压测试。 Step14：Insulation resistance and dielectric withstand voltage tests are obligated to be done according to below test parameters to guarantee the good electric performance of the whole harness. 14-1 绝缘电阻测试 14-1 Insulation Resistance Test Positions Test voltage/time...
- Page 8 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 线缆压接的参考规范 Reference specification for cable crimping 压接高度 压接宽度 导体外径 参考保持力 电线尺寸 导体结构 电线外径 线缆料号 (mm) H(mm) W(mm) 刀模编号 Cable (mm) (mm) Retention Cable PN Conductor Crimping Crimping Crimping Size Conductor Wire OD Force height...
- Page 9 PL18X-301-XX-3-S 10.0 单芯直插头组装规范 PL18X-301-XX-3-S 10.0 1POS Straight Plug Assembly Manual 版本记录 Revision history 序号 变更内容 日期 Number Content of change Date 新出 20240320 New issue 增加实物颜色区分图片 20240531 Add real pictures to distinguish color 更正线材外径 20240703 Correct wire outer diameter 08/08 Manual P/N：8P1252 _ Rev.02 20240703...
- Page 10 Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
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