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Document No: 8P1212
Rev.02
PL28X-301-XX-3 G3 10.0 单芯弯插头组装规范
PL28X-301-XX-3 G3 10.0 1POS Right Angle Plug
键位
X 键
Y 键
U 键
V 键
W 键
T 键
Assembly Manual
PL28X-301-XX-3
Key
高压互锁
X
0：无
Y
1：有
U
HVIL
V
0：NO
W
1：WITH
T
线缆大小
Cable Size
mm2
50
70
Connector
95
www.amphenol-gec.com
G3
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Related Manuals for Amphenol PL28X-301 3 G3 10.0 Series
Summary of Contents for Amphenol PL28X-301 3 G3 10.0 Series
- Page 1 Document No: 8P1212 Rev.02 PL28X-301-XX-3 G3 10.0 单芯弯插头组装规范 PL28X-301-XX-3 G3 10.0 1POS Right Angle Plug Assembly Manual PL28X-301-XX-3 线缆大小 键位 高压互锁 X 键 0：无 Cable Size Y 键 1：有 U 键 HVIL V 键 0：NO W 键 1：WITH Connector T 键 www.amphenol-gec.com...
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Page 2: Part 1： Package Contents
PL28X-301-XX-3 G3 10.0 单芯弯插头组装规范 PL28X-301-XX-3 G3 10.0 1POS Right Angle Plug Assembly Manual 第一部分：包装清单 Part 1： Package contents ② ④ ⑤ ① ③ ⑦ ⑧ ⑨ ⑥ ① 端子组件 Terminal assembly ×1 ② 塑料绝缘筒1 Plastic insulated set-1 ×1 ③ 塑料绝缘筒2 Plastic insulated set-2 ×1 ④... -
Page 3: Part 2: Plug Assembly
PL28X-301-70/95-3 G3 10.0 单芯弯插头组装规范 PL28X-301-70/95-3 G3 10.0 1POS Right Angle Plug Assembly Manual 第二部分：插头组装 Part 2: Plug Assembly PL28X-301-70-3 PL28X-300-70-3 PL28X-301-95-3 PL28X-300-95-3 步骤1：选取合适线缆（参考手册最后的附录），按照要求的长度与数量切剥线，剥线尺寸如图1。 Step1：Select the right cable(refer to the appendix), cut and strip cables according to actual requirements, Strip dimension is shown in Figure 1. 33±0.5 图1 Figure 1... - Page 4 PL28X-301-70/95-3 G3 10.0 单芯弯插头组装规范 PL28X-301-70/95-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤6：将编织均匀返回在外被上，套上屏蔽环④如图6示。 Step6：Return the braiding to the outer jacket evenly, and then put on the shielding ring ④ as shown in Figure 6. ④ 图6 Figure 6 步骤7：将端子组件①穿入芯线上，调试好端子机，将端子紧靠外被压接好，压接刀模与压接高宽度、拉力等要求 参照手册最后附表。...
- Page 5 PL28X-301-70/95-3 G3 10.0 单芯弯插头组装规范 PL28X-301-70/95-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤9：将编织反折在屏蔽环上，剪留7+/-1mm，套上压接环如图9示。 Step9：Fold the braid over the shielding ring, trim to 7+/-1mm, and cover it with the crimping ring as shown in Figure 9, Refer to Figure 9-1 for 50mm2 products process. 图9 Figure 9 步骤10：将压接环压紧在线材上，压接刀模与压接高度、拉力要求等参照表1，压接过程避免铜套移位。...
- Page 6 PL28X-301-70/95-3 G3 10.0 单芯弯插头组装规范 PL28X-301-70/95-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤12：将密封圈推到接头底部，再将线夹推至接头底部如图12示，也可以将线夹套在密封圈上用冶具将其推到底 。 Step12：Push the seal to the bottom of the connector, and then push the wire clip to the bottom of the connector as shown in Figure 12, or you can put the wire clip on the seal and push it to the bottom of the connector with the fixture shown in Figure 12.
- Page 7 PL28X-301-70/95-3 G3 10.0 单芯弯插头组装规范 PL28X-301-70/95-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤14：建议客户参考下面的测试参数，对线束进行绝缘电阻测试和耐压测试。 Step14：Insulation resistance and dielectric withstand voltage tests are obligated to be done according to below test parameters to guarantee the good electric performance of the whole harness. 14-1 绝缘电阻测试...
- Page 8 PL28X-301-50-3 G3 10.0 单芯弯插头组装规范 PL28X-301-50-3 G3 10.0 1POS Right Angle Plug Assembly Manual 第二部分：插头组装 Part 2: Plug Assembly PL28X-301-50-3 PL28X-300-50-3 步骤1：选取合适线缆（参考手册最后的附录），按照要求的长度与数量切剥线，剥线尺寸如图1。 Step1：Select the right cable(refer to the appendix), cut and strip cables according to actual requirements, Strip dimension is shown in Figure 1. 33±0.5 图1 Figure 1...
- Page 9 PL28X-301-50-3 G3 10.0 单芯弯插头组装规范 PL28X-301-50-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤6：将压接环推至齐外被口，编织均匀返折固定在其上，套上屏蔽环④如图6示。 Step6：Push the crimping ring to the end of jacket, Folded and fixed shielding on jacket evenly, then put on the shielding ring ④ as shown in Figure 6. ④...
- Page 10 PL28X-301-50-3 G3 10.0 单芯弯插头组装规范 PL28X-301-50-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤9：将压接环推到底并固定，再将屏蔽环推到底，散开编织，齐屏蔽环外沿将编织修剪平齐如图9示 。 Step9：Push the crimping ring to the bottom and fix it, then push the shielding ring to the bottom, scatter the braid, and trim the braid to the outer edge of the shielding ring, as shown in Figure 9. 图9 Figure 9 步骤10：将压接环压紧在线材上，压接刀模与压接高度、拉力要求等参照表1，压接过程避免铜套移位。...
- Page 11 PL28X-301-50-3 G3 10.0 单芯弯插头组装规范 PL28X-301-50-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤12：将密封圈推到接头底部，再将线夹推至接头底部如图12示，也可以将线夹套在密封圈上用冶具将其推到底 。 Step12：Push the seal to the bottom of the connector, and then push the wire clip to the bottom of the connector as shown in Figure 12, or you can put the wire clip on the seal and push it to the bottom of the connector with the fixture shown in Figure 12.
- Page 12 PL28X-301-50-3 G3 10.0 单芯弯插头组装规范 PL28X-301-50-3 G3 10.0 1POS Right Angle Plug Assembly Manual 步骤14：建议客户参考下面的测试参数，对线束进行绝缘电阻测试和耐压测试。 Step14：Insulation resistance and dielectric withstand voltage tests are obligated to be done according to below test parameters to guarantee the good electric performance of the whole harness. 14-1 绝缘电阻测试...
- Page 13 PL28X-301-XX-3 G3 10.0 单芯弯插头组装规范 PL28X-301-XX-3 G3 10.0 1POS Right Angle Plug Assembly Manual 线缆压接的参考规范 Reference specification for cable crimping 压接高度 压接宽度 导体外径 参考保持力 导体结构 电线外径 线缆类型 电线尺寸 (mm) H(mm) W(mm) 刀模编号 (mm) (mm) Retention Cable Type Cable Size Conductor Crimping Crimping Crimping Conductor...
- Page 14 PL28X-301-XX-3 G3 10.0 单芯弯插头组装规范 PL28X-301-XX-3 G3 10.0 1POS Right Angle Plug Assembly Manual 版本记录 Revision history 序号 变更内容 日期 Number Content of change Date 新出试行版 2023/07/10 New trial version 增加50mm2产品，高压由5000VDC更改为6000VDC，额定电压由1000VDC更改为 1500VDC 2024/03/18 Add 50mm2 products, the high-pot voltage is changed from 5000VDC to 6000VDC, and the rated voltage is changed from 1000VDC to 1500VDC 增加95mm2产品...
- Page 15 Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
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