Empire Comfort Systems DXL30ININ91P-2 Installation Instructions And Owner's Manual
Empire Comfort Systems DXL30ININ91P-2 Installation Instructions And Owner's Manual

Empire Comfort Systems DXL30ININ91P-2 Installation Instructions And Owner's Manual

Direct vent gas fireplace insert

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American Hearth
DXL30ININ91P-2
Owner's Manual
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DXL30ININ91P-2
Find Your American Hearth Fireplace Parts - Select From 88 Models
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Summary of Contents for Empire Comfort Systems DXL30ININ91P-2

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. American Hearth DXL30ININ91P-2 Owner's Manual Shop genuine replacement parts for American Hearth DXL30ININ91P-2 Find Your American Hearth Fireplace Parts - Select From 88 Models -------- Manual continues below part list --------...
  • Page 2 Available Replacement Parts for American Hearth DXL30ININ91P-2 P243 Burner Orifice (NAT) # 36...
  • Page 3 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. DIRECT VENT GAS WARNING FIREPLACE INSERT FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly GAS-FIRED CONTEMPORARY could result in serious injury, death or DXL(30,35)IN91(N,P)-2 property damage.
  • Page 4: Before You Start

    BEFORE YOU START Read the safety information on Pages 32 - 33. Install the wiring. See page 18. Install the venting. See pages 9 - 11. Connect the gas. See page 8. Install the decorative media. See page 16. Install trim and other accessories. See page 5. 10.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE INTRODUCTION ........................... 4 SPECIFICATIONS & ACCESSORIES ................... 5 FIREPLACE INSERT DIMENSIONS ..................6 - 7 MANTEL AND TRIM CLEARANCES ..................... 7 GAS SUPPLY ..........................8 VENTING AND INSTALLATION ..................... 9 - 11 VERTICAL TERMINATION ......................12 GLASS & SCREEN ASSEMBLY REMOVAL ................13 GLASS &...
  • Page 6: Introduction

    INTRODUCTION Instructions to Installer WARNING 1. Installer must leave instruction manual with owner after installation. ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. 3. Installer should show owner how to start and operate the insert. carbon monoxide poisoning all combustion air being siphoned from the outside of the building Any alteration of the original design, installed other than as and all exhaust gases expelled to the outside of the building.
  • Page 7: Specifications & Accessories

    SPECIFICATIONS & ACCESSORIES DECORATIVE FRONTS DXL30IN Model Description Used On Input Btu/hr (Maximum) 30,000 30,000 DF30ABL DXL30IN Input Btu/hr (Minimum) 24,000 21,000 DF30AHP DXL30IN KWH (Maximum) 8.79 8.79 DF30ASS DXL30IN KWH (Minimum) 7.03 6.15 1.65mm DF30DHPBL DXL30IN Black Air Shutter Opening FULL OPEN DF30DSSBL DXL30IN...
  • Page 8: Fireplace Insert Dimensions

    FIREPLACE INSERT DIMENSIONS determine: 2 7/32" INTAKE VENT FLUE VENT INSERT DIMENSIONS (in inches) DIMENSION DXL30IN DXL35IN 20-1/8 24-1/16 29-3/8 33-3/8 18-5/8 21-3/4 26-3/4 30-3/4 16-3/8 18-15/16 20-5/8 16-3/8 19-3/4 29-3/8 33-3/8 13-7/8 17-1/16 8-1/4 11-7/16 26-3/8 30-5/16 Figure 1 Page 6 34961-3-1115...
  • Page 9: Mantel And Trim Clearances

    FIREPLACE INSERT DIMENSIONS Fireplace Opening Dimensional Information/Sizing MINIMUM FIREPLACE OPENING DIMENSIONS (dimensions in inches) MODEL FRONT REAR HEIGHT A DEPTH C WIDTH B WIDTH D DXL30IN 19-1/2 29-1/2 16-1/2 17-1/8 DXL35IN 23-9/16 33-1/2 19-5/8 20-3/4 Figure 2 MANTEL AND TRIM CLEARANCES Combustible Material No greeting cards, stockings or ornamentation of any type should ignite combustibles.
  • Page 10: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing the Main Gas Cock the appliance. The insert has a Flexline with shutoff valve located on Each appliance should have its own manual gas cock. the right side when facing the unit.
  • Page 11: Venting And Installation

    VENTING AND INSTALLATION Before beginning, remove glass door and log package from CGA B-149 or National Fuel Code ANSI Z223 and these unit. Also check to make sure there is no hidden damage instructions. to the unit. Take a minute and plan out the gas, venting followed by the chimney liner and electrical supply require- NOTICE: The following statement is also provided on a separate ments.
  • Page 12 VENTING AND INSTALLATION Vent System Approvals Figure 9 shows the vent termination caps and systems approved adjustable band clamps provided. Slide the gas insert into place, for use with these models. Approved vent system terminations are or stainless steel gas vent is used for both the incoming combustion vent slide plate assembly with the guides located on top of the air and exhaust vent pipes.
  • Page 13 VENTING AND INSTALLATION Figure 9 34961-3-1115 Page 11...
  • Page 14: Vertical Termination

    VERTICAL TERMINATION Determining Minimum Vent Height Above the Roof. Vertical Through the Roof Applications The Gas Fireplace Insert has been approved for: a) Vertical installations up to 40 feet in height (top of insert to cap). WARNING b) Ensure that existing vent run has no more than two sets of 45 Major U.S.
  • Page 15: Glass & Screen Assembly Removal

    GLASS & SCREEN ASSEMBLY REMOVAL Remove the two screws securing the screen assembly to the CAUTION See Figure 12. Bottom glass clips do not require use of the latch tool to disen- gage them from the glass assembly. However, they are tightly sprung and some force is needed to disengage them from the glass assembly.
  • Page 16: Glass & Screen Assembly Placement

    GLASS & SCREEN ASSEMBLY PLACEMENT Place the screen on the four pegs (two each side) on the angle the top in. Figure 17. CAUTION Ensure the bottom glass clips engage to the glass assembly. Figure 17 Figure 15 Secure the glass assembly in place with one hand. onto the right glass clip.
  • Page 17: Burner Cover Removal & Placement

    BURNER COVER REMOVAL & PLACEMENT See page 13 for Glass removal. Burner Cover Placement: Burner Cover Removal: Place the burner cover into the Insert. For DXL35 Series Inserts ONLY: If a burner cover is being installed, attach the pilot shield to the burner cover using the other corner down.
  • Page 18: Decorative Media Placement

    DECORATIVE MEDIA PLACEMENT MODEL CRUSHED GLASS 1/2” DROPLETS DXL30IN NAT Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs) DXL30IN LP Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs) DXL35IN NAT 3/4 Bag (or 1lb, 8 oz) 2 Bags (or 2 lbs, 8 oz) DXL35IN LP Not Allowed...
  • Page 19: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which au- C. Use only the remote control to operate the gas valve. Never tomatically lights the pilot. Do not try to light the pilot by hand, use tools.
  • Page 20: Ipi System Wiring Diagram

    IPI SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Do not operate the appliance with glass panel removed, perature rated wire. cracked or broken.
  • Page 21: Remote Control Operation Instructions

    REMOTE CONTROL OPERATION INSTRUCTIONS NOTICE: ON/OFF rocker switch must be ON for the remote to operate. Features: Main Burner ON/OFF Choice of standing or intermittent pilot Thermostat or Smart thermostat functions On/Off relay* Comfort Fan speed modulation (6 levels) *Not available on DXL(30,35)IN models. Figure 25a Figure 25b Remote Control Information...
  • Page 22 REMOTE CONTROL OPERATION INSTRUCTIONS Initializing the System for the First Time Install the three AAA type batteries in the Transmitter battery bay located on the base of the Transmitter (back side). See Figure 26. Power the receiver With the ON/OFF rocker switch turned ON, press red button on the module.
  • Page 23 REMOTE CONTROL OPERATION INSTRUCTIONS Remote Flame Control appliance, pressing the DOWN ARROW key once will reduce the pressed. If the UP ARROW key is pressed while the system is ON but the Figure 29 - Flame OFF Figure 30 - Flame Level 1 Figure 31 - Flame Level 5 Figure 32 - Flame Level Maximum 34961-3-1115...
  • Page 24 REMOTE CONTROL OPERATION INSTRUCTIONS Thermostat Transmitter Operation SMART Thermostat Operation The Remote Control can operate as a room thermostat. The ther- mostat can be set to a desired temperature to control the comfort dance with the difference between the set point temperature and level in a room.
  • Page 25 REMOTE CONTROL OPERATION INSTRUCTIONS Fan Speed Control Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection (Figure The fan speed can be adjusted through six speeds. 25a) to index to the CPI mode icon. See Figures 38 and 39. To activate this function, use the MODE key (Figure 25a) to Pressing the UP ARROW key will activate the Continuous Pilot index to the fan control icon.
  • Page 26 REMOTE CONTROL OPERATION INSTRUCTIONS Key Lock Using the Insert Without a Remote Control This function will lock the keys to avoid unsupervised operation. Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press To activate this function, press MODE and UP keys at the same with SW1 button on the module.
  • Page 27: Insert Maintenance And Service

    INSERT MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend Checking Vent System Frequency: Before initial use and at least annually thereafter, service technician perform an appliance checkup at the beginning more frequently if possible. appliance maintenance task are listed below. Task: Inspect the external vent cap on a regular basis to ensure IMPORTANT: TURN OFF THE GAS BEFORE SERVICING system for proper function.
  • Page 28: Blower Removal/Replacement

    BLOWER REMOVAL/REPLACEMENT Blower Removal/Replacement Instructions - From the Front The appliance, when installed, must be electrically con- Servicing or removal of the blower system must be performed by nected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 If the blower assembly must be replaced, the following steps are Canadian Electrical Code.
  • Page 29 BLOWER REMOVAL/REPLACEMENT 14. Slide the burner to the right and lift out. See Figure 46. 17. Pull blower far enough through the blower access hole to NOTICE: Sliding the burner to the right ensures that the disconnect the wires at the connectors. See Figure 49. Once the wires are disconnected, remove blower completely and discard.
  • Page 30: Decorative Fronts

    DECORATIVE FRONTS Page 28 34961-3-1115...
  • Page 31: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F.
  • Page 32: Parts List

    PARTS LIST PARTS LIST INDEX NO. DESCRIPTION DXL30IN DXL35IN 28939 28939 BRACKET, INJECTOR R7624 R7624 AIR SHUTTER R11530 R11530 VENTURI R10933 R10933 GASKET TUBE BURNER 31201 31203 BURNER SUB-ASSEMBLY R11524 R11524 WIRE HARNESS, RECEIVER R11522 R11522 PROFLAME TRANSMITTER 28863 28890 CONTEMPORARY BASE LINER 28938 28938...
  • Page 33: Exploded View

    EXPLODED VIEW 34961-3-1115 Page 31...
  • Page 34: Important Safety Information

    IMPORTANT SAFETY INFORMATION DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. be obstructed in any way. WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 35: Safety Information For Users Of Lp-Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau- tions which can protect both you and your family from an ac- cident.
  • Page 36: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the pe- safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and Limited Lifetime Parts Warranty –...
  • Page 37: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 34961-3-1115 Page 35...
  • Page 38 Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 36 34961-3-1115...

This manual is also suitable for:

Dxl30in91n-2Dxl30in91p-2Dxl35in91n-2Dxl35in91p-2

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