Empire Comfort Systems DXL30IN91N-2 Installation Instructions And Owner's Manual
Direct vent gas
fireplace insert
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- Installation instructions and owner's manual (37 pages)
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WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
This appliance may be installed in an
a f t e r m a r k e t , p e r m a n e n t l y l o c a t e d ,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
If not installed, operated and maintained in accordance
with the manufacturer's instructions, this product
could expose you to substances in fuel or from fuel
combustion which can cause death or serious illness.
GLASS
DIRECT VENT GAS
FIREPLACE INSERT
CONTEMPORARY
DXL(30,35)IN91(N,P)-2
UL FILE NO. MH 30033
WARNING
GAS-FIRED
Page 1
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Table of Contents
Related Manuals for Empire Comfort Systems DXL30IN91N-2
Summary of Contents for Empire Comfort Systems DXL30IN91N-2
- Page 1 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. DIRECT VENT GAS WARNING FIREPLACE INSERT FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly GAS-FIRED CONTEMPORARY could result in serious injury, death or DXL(30,35)IN91(N,P)-2 property damage.
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Page 2: Install The Wiring. See Page 18
BEFORE YOU START Read the safety information on Pages 32 - 33. Install the wiring. See page 18. Install the venting. See pages 9 - 11. 4. Install the fireplace. See pages 9 - 11. Connect the gas. See page 8. Install the decorative media. See page 16. 7. Light the fireplace and troubleshoot. See page 17. -
Page 3: Table Of Contents
TABLE OF CONTENTS SECTION PAGE INTRODUCTION ........................... 4 SPECIFICATIONS & ACCESSORIES ................... 5 FIREPLACE INSERT DIMENSIONS ..................6 - 7 MANTEL AND TRIM CLEARANCES ..................... 7 GAS SUPPLY ..........................8 VENTING AND INSTALLATION ..................... 9 - 11 VERTICAL TERMINATION ......................12 GLASS &... -
Page 4: Introduction
• Modification of the fireplace insert or direct vent system. The installation must conform with local codes or, in the absence of • Installation other than as instructed by Empire Comfort Systems, local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA Inc. 54* Natural Gas and Propane Installation Code, or CSA B149.1 in •... -
Page 5: Specifications & Accessories
SPECIFICATIONS & ACCESSORIES DECORATIVE FRONTS DXL30IN Model Description Used On Input Btu/hr (Maximum) 30,000 30,000 DF30ABL “Accord” - Black DXL30IN Input Btu/hr (Minimum) 24,000 21,000 DF30AHP “Accord” - Hammered Pewter DXL30IN KWH (Maximum) 8.79 8.79 DF30ASS “Accord” - Stainless Steel DXL30IN KWH (Minimum) 7.03 6.15 “Dunes” - Hammered Pewter and Orifice 1.65mm DF30DHPBL DXL30IN Black... -
Page 6: Fireplace Insert Dimensions
FIREPLACE INSERT DIMENSIONS When planning a fireplace insert installation, it’s necessary to • Electrical supply requirements. determine: • Proper opening size of fireplace required for installation of • The vent system configuration to be used. the fireplace insert. • Gas supply piping. 2 7/32" INTAKE VENT FLUE VENT INSERT DIMENSIONS (in inches) DIMENSION DXL30IN DXL35IN 20-1/8 24-1/16 29-3/8 33-3/8 18-5/8 21-3/4 26-3/4 30-3/4 16-3/8 18-15/16 20-5/8 16-3/8... -
Page 7: Mantel And Trim Clearances
FIREPLACE INSERT DIMENSIONS Fireplace Opening Dimensional Information/Sizing MINIMUM FIREPLACE OPENING DIMENSIONS (dimensions in inches) MODEL FRONT REAR HEIGHT A DEPTH C WIDTH B WIDTH D DXL30IN 19-1/2 29-1/2 16-1/2 17-1/8 DXL35IN 23-9/16 33-1/2 19-5/8 20-3/4 Figure 2 MANTEL AND TRIM CLEARANCES Combustible Material No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can... -
Page 8: Gas Supply
GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing the Main Gas Cock the appliance. The insert has a Flexline with shutoff valve located on Each appliance should have its own manual gas cock. the right side when facing the unit. -
Page 9: Venting And Installation
VENTING AND INSTALLATION Before beginning, remove glass door and log package from NOTICE: The following statement is also provided on a separate unit. Also check to make sure there is no hidden damage label plate in the instruction packet. Prior to installation of the fire- to the unit. Take a minute and plan out the gas, venting place insert, the installer must mechanically secure this warning and electrical route. It is best to start with the gas line first, plate to the inside of the fireplace for future reference as required. -
Page 10: Bolt
VENTING AND INSTALLATION Vent System Approvals the bottom ends of the flex pipes to the starting collars with the Figure 9 shows the vent termination caps and systems approved adjustable band clamps provided. Slide the gas insert into place, for use with these models. Approved vent system terminations are and position any excess flex vent pipe back up into the chimney. -
Page 11: Venting And Installation
VENTING AND INSTALLATION Figure 9 34961-2-1015 Page 11... -
Page 12: Vertical Termination
VERTICAL TERMINATION Determining Minimum Vent Height Above the Roof. Vertical Through the Roof Applications The Gas Fireplace Insert has been approved for: a) Vertical installations up to 40 feet in height (top of insert to cap). WARNING b) Ensure that existing vent run has no more than two sets of 45 Major U.S. -
Page 13: Glass & Screen Assembly Removal
GLASS & SCREEN ASSEMBLY REMOVAL Remove the two screws securing the screen assembly to the 6. Angle the glass towards you from the top and firmly pull out. firebox. Lift the assembly up and pull out to remove it from CAUTION the firebox. See Figure 12. Bottom glass clips do not require use of the latch tool to disen- gage them from the glass assembly. However, they are tightly sprung and some force is needed to disengage them from the glass assembly. -
Page 14: Glass & Screen Assembly Placement
GLASS & SCREEN ASSEMBLY PLACEMENT 1. Place the bottom of the glass assembly into the firebox and Place the screen on the four pegs (two each side) on the angle the top in. firebox. Secure with two screws (one each side) as shown in Figure 17. CAUTION Ensure the bottom glass clips engage to the glass assembly. Figure 17 Figure 15 Secure the glass assembly in place with one hand. -
Page 15: Burner Cover Removal & Placement
BURNER COVER REMOVAL & PLACEMENT See page 13 for Glass removal. Burner Cover Placement: Burner Cover Removal: Place the burner cover into the Insert. For DXL35 Series Inserts ONLY: If a burner cover is being a. Angle one corner into the bottom first, and then set the installed, attach the pilot shield to the burner cover using the other corner down. -
Page 16: Decorative Media Placement
DECORATIVE MEDIA PLACEMENT MODEL CRUSHED GLASS 1/2” DROPLETS DXL30IN NAT Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs) DXL30IN LP Approximately 2/3 Bag (or 1lb, 10 oz) 1 Bag (or 2 lbs) DXL35IN NAT 3/4 Bag (or 1lb, 8 oz) 2 Bags (or 2 lbs, 8 oz) DXL35IN LP Not Allowed... -
Page 17: Lighting Instructions
LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which au- C. Use only the remote control to operate the gas valve. Never tomatically lights the pilot. Do not try to light the pilot by hand, use tools. -
Page 18: Ipi System Wiring Diagram
IPI SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Do not operate the appliance with glass panel removed, perature rated wire. cracked or broken. -
Page 19: Remote Control Operation Instructions
REMOTE CONTROL OPERATION INSTRUCTIONS NOTICE: ON/OFF rocker switch must be ON for the remote to operate. Features: Main Burner ON/OFF Main Burner flame modulation (6 levels) Choice of standing or intermittent pilot Thermostat or Smart thermostat functions On/Off relay* Comfort Fan speed modulation (6 levels) *Not available on DXL(30,35)IN models. - Page 20 REMOTE CONTROL OPERATION INSTRUCTIONS Initializing the System for the First Time Install the three AAA type batteries in the Transmitter battery bay located on the base of the Transmitter (back side). See Figure 26. Power the receiver With the ON/OFF rocker switch turned ON, press red button on the module.
- Page 21 REMOTE CONTROL OPERATION INSTRUCTIONS Remote Flame Control The Proflame has six flame levels. With the system ON and the flame level at the maximum in the appliance, pressing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF. The UP ARROW key will increase the flame height each time it is pressed. If the UP ARROW key is pressed while the system is ON but the flame is OFF, the flame will come ON in the high position. Figure 29 - Flame OFF Figure 30 - Flame Level 1 Figure 31 - Flame Level 5 Figure 32 - Flame Level Maximum...
- Page 22 REMOTE CONTROL OPERATION INSTRUCTIONS Thermostat Transmitter Operation SMART Thermostat Operation The Remote Control can operate as a room thermostat. The ther- The Smart Thermostat function adjusts the flame height in accor- mostat can be set to a desired temperature to control the comfort dance with the difference between the set point temperature and level in a room.
- Page 23 REMOTE CONTROL OPERATION INSTRUCTIONS Fan Speed Control Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection The speed of the fan can be controlled by the Proflame system. With the system in “OFF” position press the MODE key (Figure The fan speed can be adjusted through six speeds. 25a) to index to the CPI mode icon. See Figures 38 and 39. To activate this function, use the MODE key (Figure 25a) to Pressing the UP ARROW key will activate the Continuous Pilot index to the fan control icon.
- Page 24 REMOTE CONTROL OPERATION INSTRUCTIONS Key Lock Using the Insert Without a Remote Control This function will lock the keys to avoid unsupervised operation. Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press To activate this function, press MODE and UP keys at the same with SW1 button on the module.
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Page 25: Insert Maintenance And Service
INSERT MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend Checking Vent System on use and the type of installation, you should have a qualified Frequency: Before initial use and at least annually thereafter, service technician perform an appliance checkup at the beginning more frequently if possible. -
Page 26: Blower Removal/Replacement
BLOWER REMOVAL/REPLACEMENT Blower Removal/Replacement Instructions - From the Front The appliance, when installed, must be electrically con- Servicing or removal of the blower system must be performed by nected and grounded in accordance with local codes or, a qualified service person. in the absence of local codes, with the current CSA C22.1 If the blower assembly must be replaced, the following steps are Canadian Electrical Code. -
Page 27: Blower Removal / Replacement
BLOWER REMOVAL/REPLACEMENT 14. Slide the burner to the right and lift out. See Figure 46. 17. Pull blower far enough through the blower access hole to NOTICE: Sliding the burner to the right ensures that the disconnect the wires at the connectors. See Figure 49. Once orifice disengages from the venturi. -
Page 28: Decorative Fronts
DECORATIVE FRONTS Page 28 34961-2-1015... -
Page 29: Master Parts Distributor List
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F. -
Page 30: Parts List
PARTS LIST PARTS LIST INDEX NO. DESCRIPTION DXL30IN DXL35IN 28939 28939 BRACKET, INJECTOR R7624 R7624 AIR SHUTTER R11530 R11530 VENTURI R10933 R10933 GASKET TUBE BURNER 31201 31203 BURNER SUB-ASSEMBLY R11524 R11524 WIRE HARNESS, RECEIVER R11522 R11522 PROFLAME TRANSMITTER 28863 28890 CONTEMPORARY BASE LINER 28938 28938... -
Page 31: Exploded View
EXPLODED VIEW 34961-2-1015 Page 31... -
Page 32: Important Safety Information
IMPORTANT SAFETY INFORMATION DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED flue serving a separate solid-fuel burning appliance. DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. • The flow of combustion and ventilation air must not be obstructed in any way. WARNING: Indicates a hazardous situation which, if •... -
Page 33: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of LP-gas. Your local LP-Gas colorless. You may not know all the following safety precau- Dealer can give you a “Scratch and Sniff” pamphlet. Use it to tions which can protect both you and your family from an ac- find out what the propane odor smells like. If you suspect that... -
Page 34: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the pe- riods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. -
Page 35: Appliance Service History
APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 34961-2-1015 Page 35... - Page 36 Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 36 34961-2-1015...
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