Empire Comfort Systems White Mountain Hearth DVCX36FP91N-1 Installation Instructions And Owner's Manual

Empire Comfort Systems White Mountain Hearth DVCX36FP91N-1 Installation Instructions And Owner's Manual

Direct vent zero clearance gas fireplace heater

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If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, but may be sold separately.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING
WARNING
HOT GLASS
CAUSE BURNS.
DO NOT TOUCH
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
FIREPLACE HEATER
MULTIFUNCTION REMOTE (MF)
MH30033
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
state or local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
WILL
GLASS
DIRECT VENT ZERO
CLEARANCE GAS
MODEL SERIES:
DVCX(36,42)FP91(N,P)-1
GAS-FIRED
Page 1

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Summary of Contents for Empire Comfort Systems White Mountain Hearth DVCX36FP91N-1

  • Page 1 INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. DIRECT VENT ZERO WARNING If not installed, operated and maintained CLEARANCE GAS in accordance with the manufacturer’s FIREPLACE HEATER instructions, this product could expose you MODEL SERIES: to substances in fuel or from fuel combustion which can cause death or serious illness.
  • Page 2 BEFORE YOU START Read the safety information on Pages 60 - 61. If located in the Commonwealth of Massachusetts, please note the special requirements on Page 62. Where are you going to install the unit? See Page 14. Frame the opening. See Page 15. Install the gas lines.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE CARTON CONTENTS ..............................4 INTRODUCTION ................................5 SPECIFICATIONS ................................6 HARDWARE PACKAGE ...............................7 ACCESSORIES ................................7 FIREPLACE DIMENSIONS ............................8 CLEARANCES ............................... 9-10 COMBUSTIBLE MATERIAL ............................10 VENT TERMINATION CLEARANCES ........................11 VENT TERMINATION CLEARANCES ........................12 GAS SUPPLY ................................13 LOCATING FIREPLACE .............................14 ELECTRICAL CONSIDERATIONS ..........................14 INSTALLATION ..............................
  • Page 4: Carton Contents

    CARTON CONTENTS INDEX DESCRIPTION NUMBER SUPPLIED Rock Wool Receptical Cover Receptical Flue Restrictor Assembly - NAT or LP Hardware Pack AA Battery AAA Battery Remote Not Shown Log Set (see Page 32) 1 set Not Shown Fireplace Not Shown Accessory Sheet Not Shown Product Registration Card See Parts Lists on Pages 52 - 55 for ordering replacement parts.
  • Page 5: Introduction

    National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace the gas has been reduced, this general rule may not apply. Check with Empire Comfort Systems for proper orifice size Heater and shall be installed according to these instructions. identification.
  • Page 6: Specifications

    SPECIFICATIONS DVCX36NAT DVCX36LP DVCX42NAT DVCX42LP Input BTU/Hr Maximum 37,000 34,000 40,000 36,000 Input BTU/Hr Minimum 26,000 27,000 27,000 29,000 KWH (Maximum) 10.84 9.96 11.72 10.55 KWH (Minimum) 7.62 7.91 7.91 Orifice (Front / Rear) 47 / 42 58 / 1.45 44 / 40 57 / 1.45 Air Shutter Opening...
  • Page 7: Hardware Package

    ACCESSORIES The following parts can be obtained from your Empire Comfort Systems dealer. Contact your Empire Dealer for more accessory options. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Bel- leville, Illinois 62220-2623.
  • Page 8: Fireplace Dimensions

    FIREPLACE DIMENSIONS DIMENSIONS (in inches) INDEX DIMENSION DESCRIPTION LETTER DVCX36FP DVCX42FP The maximum height of firebox face (excluding standoffs) 41-7/8 41-7/8 The maximum width of the firebox face (excluding nailing flanges) 42-1/4 46-1/4 The maximum depth of the firebox 22-1/16 22-1/16 The height of the firebox opening 27-1/2...
  • Page 9: Clearances

    CLEARANCES Mantel Chart Clearance to Combustibles Back Stand-off 0" (0 mm) Side Stand-off 0" (0 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 6” (152 mm) SEE MANTEL CHART FOR MAXIMUM MANTEL DEPTH 2" x 4" HEADER SEE MANTEL CHART STAND-OFF FOR MINIMUM HEIGHT...
  • Page 10: Combustible Material

    CLEARANCES WARNING This fireplace has not been tested nor approved to have a television or other electrical appliance installed above it. Clearance from bottom of fireplace to ceiling is 84 inches. Clearance from side of fireplace to adjacent sidewall is 6 inches. Television Considerations Installing a television above a fireplace has become increasingly popular;...
  • Page 11: Vent Termination Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This Since it is very important that the venting system maintain its balance does not include vinyl. Empire Comfort Systems Inc. will not be held between the combustion air intake and the flue gas exhaust, certain...
  • Page 12: Vent Termination Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This the following shall be indicated: does not include vinyl. Empire Comfort Systems Inc. will not be held A minimum clearance value determined by testing in accordance with section responsible for heat damage caused from terminating under vinyl 2.23.5, or;...
  • Page 13: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Never use an exposed flame to check for leaks. Appliance must the appliance. Consult the current National Fuel Gas Code, ANSI be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
  • Page 14: Locating Fireplace

    LOCATING FIREPLACE Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. Note: When installing this appliance against an exterior wall, insulate to applicable insulation codes. When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
  • Page 15: Installation

    INSTALLATION Framing Framing and Finishing Fireplace framing can be built before or after the fireplace is set Choose unit location. in place. Framing should be positioned to accommodate wall Frame in fireplace with a header across the top. It is important covering and fireplace facing material.
  • Page 16 INSTALLATION (continued) Vent Pipe Clearance NOTE: Maintain two inches of clearance around vertical vent pipe on first twelve inches. See Figure 16. For horizontal vent, maintain a minimum one-inch clearance to the bottom and sides of the vent, and three-inch clearance to combustibles above the vent pipe.
  • Page 17 INSTALLATION (continued) Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, the outer walls should be insulated to conform to applicable codes. Finish the joint between the fireplace and wall with sealant rated at 300 degrees F, or tile/stone over the joint. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned...
  • Page 18 INSTALLATION (continued) VERTICAL, 90 DEGREE ELBOW TO HORIZONTAL OUT THE After installing the vent system, install flue heat shield. WALL (12 inch minimum rise before elbow) Hand bend tabs on flue heat shield out 90°. Attach to insulation box as shown in Figure 26. Figure 26 (vent pipe removed for clarity) Dimensions (in inches) 14 to 15-1/2 4-3/4 to 6-1/4...
  • Page 19: Vent System Identification

    Check all clearances and venting components. Identify if any problems existing in the vent system. SPECIAL DV VENT KITS Available from Empire Comfort Systems, Inc. dealers. Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, DVVK-5TP 4 to 6 inch wall thickness, Includes 58DVA-E90, 58DVA-HC,...
  • Page 20: Venting Fireplace

    VENTING FIREPLACE The minimum hole location dimensions for through the wall CAUTION horizontal installations with a 90 degree elbow and 12 inch rise off the top of the fireplace. Use flue restrictor for vertically terminated units only. Do not use for horizontally terminated units. Incorrect usage may cause sooting. Figures 28 and 29 shows the location and recommended open- ings for the flue restrictor.
  • Page 21 VENTING FIREPLACE Positioning the Fireplace Below Grade Installation Determine the exact position of the appliance so the direct-vent When it is not possible to meet the required vent termination termination will be centered (if possible) between two studs. This clearances of 12 inches (305 mm) above grade level, a snorkel kit is will avoid any extra framing.
  • Page 22 VENTING FIREPLACE VENTING GRAPH (Dimensions in Feet) To Use the Vent Graph Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. From the point of this intersection, draw a vertical line to the bottom of the graph.
  • Page 23: Top Vent - Horizontal Termination

    TOP VENT - HORIZONTAL TERMINATION One 90° Elbow Two 90° Elbows Note: Subtract 3 feet from the total horizontal measurement for INSTALLED VERTICALLY each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed hori- zontally.
  • Page 24: Top Vent - Vertical Termination

    TOP VENT - VERTICAL TERMINATION No Elbows Three 90° Elbows Note: Subtract 3ft (914 mm) from the total horizontal measure- ment for each 90° elbow installed horizontally. Subtract 1-1/2 ft (457 mm) from the total horizontal measurement for each 45° el- bow installed horizontally.
  • Page 25: Vertical Termination

    VERTICAL TERMINATION General Maintenance Locate and mark the center point of the vent pipe using a nail on Inspect venting system semi-annually as follows: the underside of the roof. Drive the nail through the center point. 1. Check for corrosion areas of the venting system exposed to Mark the outline of the roof hole around this center point.
  • Page 26 VERTICAL TERMINATION (continued) Installing the Vent System in a Chase Vertical Through the Roof Applications A chase is a vertical box-like structure built to enclose the gas Your Gas Fireplace has been approved for: appliance and/or its vent system. Vertical vent runs on the outside of a) Vertical installations up to 40 feet in height.
  • Page 27: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets NAILS, 4 REQUIRED Install a horizontal pipe support used for each 3 feet of horizontal run to framing members. Allow 3 inch clearance to combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom.
  • Page 28 FRAMING AND FINISHING (continued) Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
  • Page 29: Dvvk-5F Flex Vent Instructions

    DVVK-5F FLEX VENT INSTRUCTIONS The DVVK-5F FLEX VENT KIT includes the following compo- nents: • (1) Horizontal Termination Cap • (1) 4-foot section of Flex vent with spacers (5-inch flue/ 8-inch outer pipe) with flue adapter collar • (1) Wall Firestop/Thimble Assembly •...
  • Page 30 DVVK-5F FLEX VENT INSTRUCTIONS Prior to making the vent connections, apply high temperature sealant (1000°F min.) to the vent connections before securing with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination Cap. 10.
  • Page 31: Liner Placement

    Apply a single layer of embers in the shaded areas below. NOTE: Replacement embers – either regular or platinum – must be purchased from Empire Comfort Systems. NOTE: Embers break down over time. Remove old embers prior to reapplication.
  • Page 32: Log Identification

    LOG IDENTIFICATION Part Number Front View Top View & Description 34204 Front Right Log (A) 34203 Center Left Log (B) 34202 Front Left Log (C) 34207 Left Log (D) 34208 Center Right Log (E) 34209 Center Log (F) 34210 Rear Log (G) 34205 Right Log (H) 34206...
  • Page 33: Log Placement

    LOG PLACEMENT Place Front Right Log (A) onto Burner Pins 1 and 2. Burner Pin Layout Note: Ember material not shown for clarity. 35362-5-0217 Page 33...
  • Page 34 LOG PLACEMENT Place Center Left Log (B) onto Burner Pins 3 and 4. Burner Pin Layout Note: Ember material not shown for clarity. Page 34 35362-5-0217...
  • Page 35 LOG PLACEMENT Place Front Left Log (C) onto Right Pin on (B) Log. Note: Ember material not shown for clarity. 35362-5-0217 Page 35...
  • Page 36 LOG PLACEMENT Place Left Log (D) onto Left Pin on (B) Log. Burner Pin Layout Note: Ember material not shown for clarity. Page 36 35362-5-0217...
  • Page 37 LOG PLACEMENT Place Center Right Log (E) onto Burner Pin 5 and onto (A) Log. Note: Ember material not shown for clarity. 35362-5-0217 Page 37...
  • Page 38 LOG PLACEMENT Place Center Log (F) onto Burner Pin 6 and Pin on (E) Log. Burner Pin Layout Note: Ember material not shown for clarity. Page 38 35362-5-0217...
  • Page 39 LOG PLACEMENT Place Rear Log (G) onto Burner Pin 7 and Pin on (F) Log. Note: Ember material not shown for clarity. 35362-5-0217 Page 39...
  • Page 40 LOG PLACEMENT Place Right Log (H) onto Pins on (E) Log and (F) Log. Note: Ember material not shown for clarity. Page 40 35362-5-0217...
  • Page 41 LOG PLACEMENT Place Chunk Log (I) onto Burner Pin 8 as shown. Burner Pin Layout Note: Ember material not shown for clarity. 35362-5-0217 Page 41...
  • Page 42 LOG PLACEMENT Completed Logset Burner Pin Layout Note: Ember material not shown for clarity. Page 42 35362-5-0217...
  • Page 43: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which au- Follow the gas supplier's instructions.
  • Page 44: Ipi System Wiring Diagram

    IPI SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Do not operate the appliance with glass panel removed, perature rated wire. cracked or broken.
  • Page 45: Remote Control Operation Instructions

    REMOTE CONTROL OPERATION INSTRUCTIONS NOTICE: ON/OFF rocker switch must be ON for the remote to operate. FEATURES: Blue LCD display Main Burner ON/OFF Main Burner flame modulation (6 levels) ON/OFF Button Choice of standing or intermittent pilot THERMOSTAT Button Thermostat or Smart thermostat functions UP/DOWN Arrow Button On/Off relay* MODE Button...
  • Page 46 REMOTE CONTROL OPERATION INSTRUCTIONS INITIALIZING THE SYSTEM FOR THE FIRST TIME TURN THE APPLIANCE ON AND OFF Install the three AAA type batteries in the Transmitter battery With the system OFF, press the ON/OFF key on the Trans- bay located on the base of the Transmitter (back side). See mitter.
  • Page 47 REMOTE CONTROL OPERATION INSTRUCTIONS REMOTE FLAME CONTROL The Proflame has six flame levels. With the system ON and the flame level at the maximum in the appliance, pressing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF. The UP ARROW key will increase the flame height each time it is pressed.
  • Page 48 REMOTE CONTROL OPERATION INSTRUCTIONS SMART THERMOSTAT OPERATION FAN SPEED CONTROL The Smart Thermostat function adjusts the flame height in accor- The speed of the fan can be controlled by the Proflame system. dance with the difference between the set point temperature and The fan speed can be adjusted through six speeds.
  • Page 49 REMOTE CONTROL OPERATION INSTRUCTIONS ACCENT LIGHT CONTROL CONTINUOUS PILOT/INTERMITTENT PILOT (CPI/IPI) SELECTION With the system in “OFF” position press the MODE key (Figure The light function controls the light by the dimmable light control. To activate this function, use the Mode Button (Figure 57a) to 57a) to index to the CPI mode icon.
  • Page 50 REMOTE CONTROL OPERATION INSTRUCTIONS KEY LOCK USING WITHOUT A REMOTE CONTROL This function will lock the keys to avoid unsupervised operation. Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press To activate this function, press MODE and UP keys at the same with SW1 button on the module.
  • Page 51 This page intentionally left blank. 35362-5-0217 Page 51...
  • Page 52: Intermittent Pilot Parts View

    PARTS VIEW INTERMITTENT PILOT Page 52 35362-5-0217...
  • Page 53: Intermittent Pilot Parts List

    PARTS LIST INTERMITTENT PILOT PART NO. INDEX DESCRIPTION DVCX36 DVCX42 R11585 R11585 PILOT ASSEMBLY, NAT R11586 R11586 PILOT ASSEMBLY, LPG 33633 33633 THERMOCOUPLE SHIELD 34003 34003 BURNER REAR WELDED ASSEMBLY 34004 34004 BURNER FRONT WELDED ASSEMBLY R10602 R10602 VENTURI GASKET (QTY. 2) R10432 R10432 VENTURI (QTY.
  • Page 54: Fireplace - All Units Parts View

    FIREPLACE - ALL UNITS PARTS VIEW Page 54 35362-5-0217...
  • Page 55: Fireplace - All Units Parts List

    FIREPLACE - ALL UNITS PARTS LIST PART NUMBER INDEX DESCRIPTION DVCX36 DVCX42 R11935 R11935 INSULATION TOP, CENTER 34050 34051 OUTER WRAPPER TOP ASSEMBLY 34054 34054 FLUE RESTRICTOR ASSEMBLY - NAT 34062 34062 FLUE RESTRICTOR ASSEMBLY - LPG R7567 R7567 INLET VENT ADAPTER, 8 R7573 R7573 GASKET, INLET VENT...
  • Page 56: Maintenance And Service

    MAINTENANCE AND SERVICE General Glass Information NOTE It is normal for steel appliances to make expansion and/or WARNING contraction noise during the start-up or cool-down cycle. Do not operate appliance with the glass front removed, Similar noises are found with your furnace heat exchanger cracked or broken.
  • Page 57 MAINTENANCE AND SERVICE Glass & Barrier Removal Remove the lower panel. Lift off and remove the barrier screen. Release two glass frame clamps at bottom of firebox. Remove glass frame. Glass & Barrier Replacement Place the glass frame into fireplace. Attach two glass frame clamps at bottom of firebox.
  • Page 58: Control System Troubleshooting

    CONTROL SYSTEM TROUBLESHOOTING If the IFC is signaling lock out: The Verify the electrical connections’ integrity and board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the IFC board in system wiring diagram.
  • Page 59 CONTROL SYSTEM TROUBLESHOOTING Replace IFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not, replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable and the IFC board sense cable connection.
  • Page 60: Important Safety Information

    IMPORTANT SAFETY INFORMATION DEFINITIONS DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Addresses practices not related to personal injury.
  • Page 61: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause That will take some of the odorant out of the gas, reducing fires and explosions. In its natural state, propane is odor- its odor intensity. less and colorless. You may not know all the following LP-Gas may stratify in a closed area, and the odor intensity safety precautions which can protect both you and your could vary at different levels.
  • Page 62: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight feet above grade directly in line owned or operated by the Commonwealth and where the...
  • Page 63: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F.
  • Page 64: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.

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