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Summary of Contents for Honeywell Intelligrated MOVI-PLC
- Page 1 ASRS MLS MOVIPRO Quick Start Guide Publication No. 29383739 December 15, 2015...
- Page 2 Honeywell. © 2015 Honeywell International Inc. All Rights Reserved This document contains confidential proprietary information and trade secrets of Honeywell. This document is distributed with the understanding that it will not be disclosed to any third party, in whole or part, without the prior written consent of Honeywell.
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Page 3: Table Of Contents
Table of Contents GETTING STARTED ......................1 Introduction ......................1 MOVI-PLC ........................ 2 MOVI-PLC Software ....................3 Summary of Configuration ..................3 CONFIGURING THE MOVI-PLC ..................5 The MotionStudio Main Window ................5 Creating a Project ..................... 6 Configuring a Communication Channel ..............8 Scanning the Network .....................10 Copying Configuration Settings ................11 Configuring the MOVI-PLC ..................12... - Page 4 3.3.3 Comparing Unit Parameters ................26 3.3.4 Creating and Printing a Parameter Document ..........26 Diagnostics ......................27 3.4.1 Axis Diagnostics ....................28 PREVENTIVE MAINTENANCE ..................29 Routine Inspection ....................29 Cleaning ........................29 Replacing a Unit ......................29 Storage ........................30 Extended Storage ....................31 ERROR HANDLING ......................33 The MOVIPRO Interface ..................33 5.1.1 The Status Display ...................34 5.1.2...
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Page 5: Getting Started
Getting Started Introduction ® This guide provides instructions for configuring the MOVI-PLC which is used to move and position a Multi-Level Shuttle (MLS). Control of an MLS is accomplished with configuration rather than programming. For more detailed information about setting up and configuring the MOVI-PLC, refer to the following SEW documentation: SEW Eurodrive Operating Instructions –... -
Page 6: Movi-Plc
Started Getting MOVI-PLC The MOVI-PLC is part of the MOVIPRO ADC drive inverter, a compact drive and positioning inverter. Figure 1-1 MOVIPRO ADC The MOVIPRO ADC is positioned in the MLS shuttle as shown in the lower right portion of the following figure. Figure 1-2 MLS Shuttle with MOVIPRO ADC ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015... -
Page 7: Movi-Plc Software
Getting Started The MOVIPRO ADC architecture is illustrated in the following figure. Figure 1-3 MOVIPRO ADC Architecture MOVI-PLC Software ® The MOVITOOLS MotionStudio software is used to create a project and manage connections and parameter sets for the MOVI-PLC. The MultiMotion program is an add-on to MOVITOOLS MotionStudio. It is a parameter-driven software platform that is used to configure the MOVI-PLC. - Page 8 Started Getting Make sure the IP addresses of the computer and the MOVI-PLC are in the same subnet. The default IP address of the MOVI-PLC is 192.168.10.5. This means the IP address of the computer should be set to 192.168.10.XX. Power up the MOVI-PLC.
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Page 9: Configuring The Movi-Plc
Configuring the MOVI-PLC This chapter describes how to create a project and configure the MOVI-PLC. The MotionStudio Main Window The instructions in this chapter refer the MotionStudio main window. This window contains the Project view and the Network view. Figure 2-1 MotionStudio Main Window The Project view contains all of the configured units in a logical hierarchy. -
Page 10: Creating A Project
the MOVI-PLC Configuring The Network view displays all of the units with a communication link. This view illustrates the topology of the network and its units. Creating a Project Before you can configure the MOVI-PLC, you must create a project. To do so, complete the following steps: Start MotionStudio. - Page 11 MOVI-PLC Configuring the Select the New Project radio button and click OK. The New Project window is displayed. Enter a project name. Enter a target directory or navigate to a directory on the network. Optionally, enter an author and description. Click OK to create the new project.
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Page 12: Configuring A Communication Channel
the MOVI-PLC Configuring Configuring a Communication Channel Once a project is created, you should configure the communication channel between the PC and the MOVI-PLC. To do so, complete the following steps: Click the Choose Connection Mode and Create Network tab. Click the Configure Communications Connections button. - Page 13 MOVI-PLC Configuring the Open the first dropdown list and select a communication type. Click the Edit button. A detail dialog box is displayed. The dialog box will differ based on the communication type that was selected. Click the Network Adapter button. The Select Network Adapter dialog box is displayed.
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Page 14: Scanning The Network
the MOVI-PLC Configuring Click OK to close the detail dialog box. Repeat steps 3 through 7 to configure additional connections. Up to four connections can be configured. Click OK. The new connection(s) appears in the Network view. Scanning the Network Once you have configured the communication channel, you need to scan the network to find the MOVI-PLC. -
Page 15: Copying Configuration Settings
MOVI-PLC Configuring the Click the Start Network Scan button. The MOVI-PLC is detected and appears in the Network view. Copying Configuration Settings Before you can configure the MOVI-PLC, you need to copy the configuration settings from the MOVI-PLC to the MotionStudio project. To do so, complete the following steps: Drag and drop the MOVI-PLC icon from the Network view to the Project view. -
Page 16: Configuring The Movi-Plc
the MOVI-PLC Configuring Note: By default, the configuration is copied to the Documents\Directory\SEW\ MotionStudio\Project folder. When the upload is finished, click OK. The MOVI-PRO device and axis devices appear in the Project view. Configuring the MOVI-PLC You'll use the MultiMotion program to configure the MOVI-PLC. To do so, complete the following steps: Right click the unit in the Network view and select Technology Editors | MultiMotion from the context menu. - Page 17 MOVI-PLC Configuring the Click the Open Controller Configuration button. The configuration data is read from the SD card and the Configuration window is displayed. Click the tabs in the Configuration window and update the data to modify the configuration. For detailed information about the configuration, refer to the next chapter.
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Page 18: Copying The Configuration To The Movi-Plc
the MOVI-PLC Configuring Copying the Configuration to the MOVI-PLC Do not perform this procedure while the MLS is running. Serious damage or injury could result. To download the updated configuration to the MOVI-PLC, complete the following steps: In MotionStudio, right click the MOVI-PLC and select Manage Component | Download (PC - - unit). - Page 19 MOVI-PLC Configuring the Click Yes to confirm the download. The download begins and the Download Parameter Sets window is displayed. Restart the MOVI-PLC to put the new configuration into effect. ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015...
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Page 21: Multimotion Configuration
MultiMotion Configuration The chapter provides detailed instructions for using MultiMotion to configure the MOVI-PLC. Configuration Files The MultiMotion configuration is stored in a number of XML files, as described in the following table. Table 3-1 MultiMotion Configuration Files File Name Description AxisHandlerConfig.xml This file contains the general configuration data for the... -
Page 22: Configuring An Axis
Configuration MultiMotion Configuring an Axis You must configure the basic settings for each axis. To do so, complete the following steps: Right click the MOVI-PLC in the Network view and select Technology Editors | MultiMotion from the context menu. The MultiMotion Start Page is displayed. Click the Open Controller Configuration button. -
Page 23: The Basic Tab
MultiMotion Configuration The configuration data is read from the SD card and the Configuration window is displayed. The upper portion of the window contains six tabs: Basic, User Unit, Limit Switch, System Limits, Ramps, and Communication. 3.2.1 The Basic Tab Figure 3-1 Basic Tab ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015... -
Page 24: The User Units Tab
Configuration MultiMotion Table 3-2 Basic Tab Fields Field Description Activate If the axis exists, select Yes. If the axis is not present, but planned, select No. Axis Name A name for the axis. The name cannot include spaces or special characters. Drive Type Type Description... -
Page 25: The Limit Switches Tab
MultiMotion Configuration Table 3-3 User Units Tab Fields Field Description User Unit The name of the user unit. The name cannot include special characters. Time Base The unit of time to be used. Select min to use minutes as the time base. Select s to use seconds as the time base. -
Page 26: The System Limits Tab
Configuration MultiMotion Field Description D104 & D105 (HW Limit Type Description Switch) Keep Device Settings made by the user (e.g., Settings through DriveStartUp). These settings will not be overwritten. Activate Hardware inputs D104 for the limit switch in a positive direction of rotation and D105 for the limit switch in a negative direction of rotation. -
Page 27: The Ramps Tab
MultiMotion Configuration Field Description Max System Deceleration The maximum deceleration of the axis in user units. Lag Error Window The lag error limit in system units. 3.2.5 The Ramps Tab Figure 3-5 Ramps Tab Table 3-6 Ramps Tab Fields Field Description Enable Stop This parameter is used to set the deceleration that takes... -
Page 28: The Parameter Tree
Configuration MultiMotion Table 3-7 Communication Tab Fields Field Description Refresh Time The refresh time in milliseconds (ms). Offset Time The time for the telegram offset in milliseconds (ms). Timeout The timeout in milliseconds (ms). The Parameter Tree The Parameter Tree is a tool that lets you: •... -
Page 29: Backing Up Unit Parameters
MultiMotion Configuration Expand the Parameter Tree to the node you want to change. Double-click to display a particular group of unit parameters. Update the parameters as needed. Press Enter to save your changes. 3.3.2 Backing Up Unit Parameters To back up unit parameters, complete the following steps: Right click the node you want to back up. -
Page 30: Comparing Unit Parameters
Configuration MultiMotion 3.3.3 Comparing Unit Parameters To compare the unit parameters, complete the following steps: Right click the node you want to compare. A context menu appears. Select Compare. For Source 2, select File, Online, or Project Data. Click Compare. The parameters from Source 2 are compared to the unit parameters. -
Page 31: Diagnostics
MultiMotion Configuration Diagnostics The Diagnostics window provides a view of diagnostic data for an axis or cam controller. It also allows you to control an axis or cam controller by enabling inputs. Two operating modes are available for diagnostics: Mode Description Monitor Mode Monitor mode displays the diagnostics data of the... -
Page 32: Axis Diagnostics
Configuration MultiMotion 3.4.1 Axis Diagnostics The following inputs and outputs are displayed for axis functions: ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015... -
Page 33: Preventive Maintenance
Preventive Maintenance Routine Inspection It is recommended that you check the following parts of the MOVIPRO regularly: Part Inspection Connection Cables If cables are damaged or worn, replace them immediately. Cooling Fins Remove any deposits to ensure sufficient cooling. Fan Assembly If a fan assembly is installed, check the individual axial fans to ensure they are working properly. -
Page 34: Storage
Maintenance Preventive Unscrew the memory card cover and remove the SD memory card. Unscrew the memory card cover on the new unit and insert the memory card from the old unit. Install the new unit in the system and connect it to the power supply. Switch on the new unit. -
Page 35: Extended Storage
Preventive Maintenance Extended Storage If the MOVIPRO unit is stored for an extended period of time, connect it to a power supply for at least five minutes every two years. Otherwise, the service life of the unit may be reduced. ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015... -
Page 37: Error Handling
Error Handling The MOVIPRO Interface The display and LEDs display status and error messages that indicate the current state of the MOVIPRO unit. Figure 5-1 MOVIPRO Status Display and LEDs 1 Status Display 3 Status LEDs 2 Ethernet Service Interface ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015... -
Page 38: The Status Display
Handling Error 5.1.1 The Status Display The status display of the unit automatically shows the following operating states with a flashing frequency of 1Hz. Table 5-1 Status Display Messages Status Message Description The unit is ready for operation but has not yet received valid data from the processing unit. -
Page 39: Status Leds
Error Handling 5.1.3 Status LEDs The status LEDs show the fieldbus and unit status. There are three LEDs: S1, S2, and S3. Table 5-2 S1 LED - PROFINET I/O Status Possible Cause Action The PROFINET I/O device is No action necessary. currently exchanging data with the PROFINET I/O controller. - Page 40 Handling Error Possible Cause Action Flashing Red The SD card is not inserted. Switch the unit OFF and back ON again. Consult tech support if the error reoccurs. The file system on the SD card is corrupt. The boot process failed. Table 5-4 S3 LED - Program Status Possible Cause Action...
- Page 41 Index deceleration, 23 denominator, 21 diagnostic interface, 2 acceleration, 22 diagnostics, 27 ambient temperature, 30 direction of rotation, 21 axis display, 2, 33 configuring, 18 drive type, 20 diagnostics, 27, 28 axis configuration, 17 axis name, 20 axis type, 20 enable/rapid stop, 23 AxisConfiguA.xml, 17 enable/stop signal, 23...
- Page 42 LEDs, 33, 35 parameter tree, 24 limit switch clear speed, 21 Limit Switches tab, 21 communication channel, 8 PLC status, 35 linear axis, 20 positioning inverter, 2 PROFINET I/O status, 35 program status, 36 maintenance, 29 project maintenance switch, 2 creating, 6 maximum system velocity, 22, 23 Project view, 5...
- Page 43 user unit name, 21 virtual drive, 20 User Units tab, 21 XML files, 17 velocity, 21, 22 ASRS | MLS MOVIPRO Quick Start Guide | 29383739 December 15, 2015...
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