Honeywell MDR 710 Maintenance Manual
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Honeywell MDR 710 Maintenance Manual

Honeywell MDR 710 Maintenance Manual

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MDR 710 – WWL Conveyor
Maintenance Manual
Publication No. 29349817
November 16, 2020

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Summary of Contents for Honeywell MDR 710

  • Page 1 MDR 710 – WWL Conveyor Maintenance Manual Publication No. 29349817 November 16, 2020...
  • Page 2 © 2014, 2018, 2019, 2020 Honeywell International Inc. All Rights Reserved This document contains confidential proprietary information and trade secrets of Honeywell. This document is distributed with the understanding that it will not be disclosed to any third party, in whole or part, without the prior written consent of Honeywell.

  • Page 3: Table Of Contents

    Conveyor Description ....................14 2.2.1 Motor-Driven Roller ..................15 2.2.2 Control Card .....................15 2.2.3 Photo-Eyes.......................16 2.2.4 General Operation ....................17 Product Summary ....................17 PREVENTIVE MAINTENANCE ..................25 General Information ....................26 3.1.1 Cleaning ......................26 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 4 Contact Information ....................49 5.1.1 Ordering Parts ....................49 Warranty Part Orders ....................49 Non-Warranty Part Order Procedure ...............52 Order Processing and Shipping ................52 New Parts Warranty ....................53 Recommended Spare Parts ..................53 MDR 710 – WWL Conveyor Maintenance Manual | 29349817 November 16, 2020...
  • Page 5 Full-Width Belt Strt Horz HI Bed __ZN __BF (491895) .........97 5.30 T-Bone Receiver Roller Low Assy __" Zone 3" Centers (491890) ......98 5.31 T-Bone Receiver Roller High Assy __" Zone 3" Centers (492376) .......99 MDR 710 – WWL Conveyor Maintenance Manual | 29349817 November 16, 2020...
  • Page 6 Junction 45D Assy __" BF 3C _M_D (491194) ..........115 5.47 Junction 30D JCT Assy __" BF Close Center _M_D (491720) ......116 5.48 Junction 45D JCT Assy __" BF 2.25 C _M_D (491736) ........117 MDR 710 – WWL Conveyor Maintenance Manual | 29349817 November 16, 2020...

  • Page 7: Safety Instructions

    Federal and state safety laws, regulations, and codes. Local safety codes. • Plant and shop safety rules and codes. • • All other information pertaining to the equipment. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 8: For Your Safety

    (at least monthly) for proper operation and serviced as needed. If the original safety items become defective or damaged, refer to the conveyor parts lists or the bill-of-materials for replacement part numbers. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 9: Standard Safety Conventions

    A CAUTION indicates a hazardous situation that, if not avoided, COULD result in minor or moderate injury. A NOTICE provides information that is considered IMPORTANT and is NOT HAZARD-RELATED. This includes messages that discuss property damage. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 10: Safety Precautions

    MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 11: Headroom

    Control stations are arranged and located so that the operation of the affected equipment is visible from them. Control stations shall be clearly marked or labeled to indicate the function controlled. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 12 Inactive and unused actuators, controllers, and wiring should be removed from control stations and panel boards, together with obsolete diagrams, indicators, control labels, and other material which may confuse the operator. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 13: Safety Devices

    The area around loading and unloading points shall be kept clear of obstructions • that could endanger personnel. No person shall ride on a conveyor under any circumstances. • MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 14: Installation And Maintenance Safety

    Lockout/Tagout of Energy Sources - Minimum Safety Requirements, and OSHA Standard 29 CFR 1910.147, The Control of Hazardous Energy (Lockout/Tagout). Replace all safety devices and guards before starting equipment for normal operation. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 15: Lockout / Tagout Guidelines

    This allows the residual energy to diminish. (If an equipment-mounted plate indicates that you must wait longer than 60 seconds, wait the recommended period of time before beginning any installation or maintenance work.) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 16: Safety Signs

    CEMA Safety Labels placed on the equipment. CEMA Safety Posters are also available to place in work areas and break areas to remind personnel of safe practices. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 17 Safety Instructions MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 19: General Description

    Do not touch the rollers or belts while they are in motion. Keep clothing and jewelry away from the rollers or belts. Failure to follow this instruction could result in personal injury and/or equipment damage. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 20: Conveyor Description

    Zones consist of drive rollers that drive several carrier rollers connected by O-belts. Drive rollers operate at 24 VDC and run only when product is present to be transported. The following sections describe the main components of the MDR 710- WWL conveyor.

  • Page 21: Motor-Driven Roller

    Operating Modes The control card has four built-in operating modes: Mode Description General purpose zero-pressure accumulation. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 22: Photo-Eyes

    When the rollers are on 2-inch centers and there is no place to mount a reflector, a diffused photo-eye can be mounted above the rollers. Figure 2 - 3 Retro-Reflective Photo-Eye Mounting MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 23: General Operation

    Table 2-1 General Specifications 16, 22, 28, 34, 40 inches Between Frame (BF) Widths • 6.5 x 2.5 in. deep punch-formed C-channel Frame Steel construction • Semi-translucent plastic Side Covers MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 24 One per roller required for the STSS and STSSB rollers, located on cable side • Two required for the HTSS and HTHS rollers located on each side of the frame (Itoh only). CS1001 or HB510 Control Card MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 25 4 in. centers on 48 in. zone Attached to side frame or in optional wiring trough (available by a special Wiring Location order 60-180 fpm with STSS roller and HTSS roller Speeds MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 26 • Length 30 in. zone (30, 60, 90, 120 in.) • • 36 in. zone (36, 72, 108, 144 in.) 48 zone (48, 96, 144 in.) • MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 27 Tracking tires are installed on idler rollers at both ends of zone. Tracking tires are bonded to rollers in high torque heavy duty applications to prevent walking. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 28 Configurable in widths of 16, 22, 28, 34, and 40 in. Receiver Width (BF) One zone with an overall length of either 24, 30, 36, 42, and 48 in. Receiver Lengths 1.9 in. rollers Bed Section MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 29 2 in. or 3 in. nominal centers Carrier Rollers True Tapered Rollers • ABEC bearings • • Coated rollers as an option (must use for speeds > 180 fpm) Side frame Wiring Location MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 31: Preventive Maintenance

    Use your eyes to see potential component failure. Use your ears to listen for abnormal or louder than normal noises. Use your nose to smell a motor MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 32: General Information

    A fixed interval of inspection must be established and obeyed. This is usually easier to accomplish if a rotating system of inspection is used. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 33: Maintenance Precautions

    Observe all warning labels and follow plant safety rules. • • Make sure all connectors are secure and all wires are free from interference, obstructions, and any moving parts. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 34: Preventive Maintenance Checklist

    5 operations to verify that they are operating correctly. Table 3-3 Monthly Checklist Monthly Checklist Date Checked By Changes / Repairs Made Check with Conveyor Running MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 35 It should have approximately 1 1/4 in. movement with a 5 to 10 pound force at the center of the transfer. Wipe dust, dirt, and oil from transfer motors. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 36 Vacuum clean accumulated carbon brush material out of the motor, as necessary, using an explosion-proof vacuum only. (Do not use forced air to blow this material out of the motor.) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 37: Service And Repair

    MDR system. Be sure to follow all safety precautions and lockout/tagout procedures when servicing and repairing this or any conveyor. Only qualified maintenance specialists should maintain the mechanical, electrical, and pneumatic portions of the conveyor. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 38: Maintenance Precautions

    When servicing P&D conveyor, refer to this manual for the roller section and the Full Width Belt Service and Repair Manual for the full width belt sections. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 39: Mdr Inspection And Replacement

    Refer to the Troubleshooting chapter. When finished, remove tag, unlock and turn on the power supply to the conveyor section. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 40 Follow these instructions to install the replacement drive roller: a. Thread the wires and connector of the replacement roller through the conveyor frame, being careful not to damage the wires or connector. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 41: Carrier Roller Inspection And Replacement

    If the roller is free in the frame but still sluggish in operation, replace the roller. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 42 At the power supply, remove tag, unlock and turn on the power to the conveyor section. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 43: Replacing An O-Belt

    Reinstall the rollers as described in the Drive Roller Replacement and Carrier Roller Replacement procedures above. At the power supply, remove tag, unlock and turn on the power to the conveyor section. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 44: Strip Belt Gap Fillers

    Bar gap filler that are screwed to mounting brackets, shown above right. There are two types of mounting brackets, straight and offset. The straight mounting brackets are used between zones within the same section of MDR conveyor. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 45 Mounting Bracket, Finger Guard, Between Sections - RH 20237700 Phillips Flat Head Screw, ¼” – 20 x ¾” Long W/ Nylon Patch See Table Filler Clip .75 inch TEE Finger Guard MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 46 3” and 5” Belt Between Zone Gap Filler QTY. PART NO Description 496364__ MDR 710 H – Bar Gap Filler O-Belt DRV RLR __BF 49636600 Mounting Bracket, Finger Guard, Between Rollers 20237700 Phillips Flat Head Screw, ¼” – 20 x ¾” Long W/ Nylon Patch...
  • Page 47 MDR 710 T – Bar Gap Filler BTW Belts 49356600 Bracket, Finger Guard, Frame Abutment Gap Filler Mounting Screw See Table Filler Clip .75 inch TEE Finger Guard MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 48: Replacing A Control Card

    Unbolt the I/O module from the frame mount. Disconnect the cables attached to the module one at a time and plug them into the same port in the new module. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 49: Mounting A Remote I/O Module Mounting

    When installed in a curve section the remote I/O module mounting bracket is installed so that the module is angled towards the side frame, with the mounting tabs pointed down, as shown below. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 50: Photo-Eye Inspection And Replacement

    If the alignment LED is not lit when nothing is blocking the sensor, or if it is flashing, check the reflector for alignment or damage and adjust if necessary. If this does not fix the problem, replace the photo-eye. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 51: Inspecting A Diffused Photo-Eye

    Place a sensing object that is at least 6 inches high by 6 inches wide on the conveyor so that the edge of the object is on the roller surface on the far side of the conveyor opposite the sensor. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 52: Replacing A Power Supply

    Set the new power supply DIP switches in the same positions as found on the old power supply. Turn off the new power supply output circuit breakers. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 53: Dip Switch Settings And Dc Output Voltage Adjustment

    4.8.1 DIP Switch Settings and DC Output Voltage Adjustment Verify that the DIP switches, located on the underside of the power supply, are set for parallel operation: A = On, B = Off. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 54 Lockout and tagout and turn off power to the power supplies. Reconnect the 24 VDC lines to both power supplies. Clear the lockout/tagout and restore power to the power supplies. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 55: Spare Parts

    Warranty Part Orders The warranty replacement parts program is used to replace parts taken from the customer’s spare parts inventory. It is not intended to supply replacement parts. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 56 Contact the Parts Department by e-mail, fax, or phone to request a copy of the Warranty Part Request Form. Use the following steps to request warranty replacement parts: MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 57 Material Authorization (RMA) number on the outside of the package. Intelligrated Parts Department 4436 Muhlhauser Road Suite 300 Attn: RMA# Hamilton, OH 45011 Parts received without an RMA number will be returned to the customer. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 58: Non-Warranty Part Order Procedure

    Warranty orders are always shipped via ground service. Other shipping arrangements may be made, but the customer will be billed for all additional shipping charges. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 59: New Parts Warranty

    Intelligrated conveyor systems, assemblies, and sub-assemblies. 5.7.1 Accessing the OnTimeParts Catalog The OnTimeParts catalog can be accessed over the internet by going to www.OnTimeParts.com. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 60: Using The Ontimeparts Catalog

    Parts can also be found by browsing by category. Part categories are listed on the left side of the page or in pictograms in the center of the page, as shown below. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 61: Parts Lists And Illustrations

    The assemblies and components listed in these parts lists may not be described completely if they have variables such as a between frame dimension. Use the part MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 62 Order the part as described in the Using The OnTimePats Catalog section. The parts listed in this chapter are those considered to be the most subject to wear or damage. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 63: Straight Assy Roller Low 24" Zone _" Centers 24" Lg (493000)

    O-BELT 3/16" DIA X "L" CUT LENGTH STATIC DISSIPATIVE BLACK 150____ MOTORIZED ROLLER 49448100 MDR 710 REFL BRACKET ASSY 49060300 MDR 710 REFL BRACKET ASSY 49037600 710 MDR BnR MODULE W/BRKT MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 64: Straight Roller High 24" Zone 72" Lg (493019)

    Table 5-2 Straight Roller High 24" Zone 72" Lg Spare Parts PART NO Description 490601072 710 MDR-STRT RLR HIGH RAIL 72" LG 29416300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A DURO STATIC DISSIPATIVE BLACK (3"CTR) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 65 44003200 FUSE 3 AMP ATC VIOLET ATC-3 49109800 MDR 710 WTR PE 4 PIN W/ BRKT CS1001 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR-4100B) REPLACES 44009600 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 66: Straight Assy Roller Low

    MDR 710 PE BRACKET PHANTOM ASSY 25528500 MDR 710 PE BRACKET PHANTOM ASSY 25528800 MDR 710 PE BRACKET PHANTOM ASSY 49042700 MDR 710 FRAME GROUNDING FLAT 49037600 710 MDR BnR MODULE W/BRKT MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 67: Straight Assy Roller High

    MDR 710 REFLECTOR L BRKT ASSY 49196500 MDR 710 REFLECTOR L BRKT ASSY 49037600 710 MDR BnR MODULE W/BRKT 49196101 MDR 710 PHOTO EYE L BRKT ASSY MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 68: Belt Strip Horizontal Roller Low 24" Zone 4" Centers 24" Lg (493117)

    Figure 5-5 Belt Strip Horizontal Roller Low 24" Zone 4" Centers 24" Lg Table 5-5 Belt Strip Horizontal Roller Low 24" Zone 4" Centers 24" Lg Spare Parts PART NO Description MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 69 ROL G196AB __.__BF AX7 B2006 4910____ AXLE LOCK BRACKET (POINT UP) 49______ MDR PE BRACKET PHANTOM ASSY 49037600 710 MDR BNR MODULE W/BRKT 4905____ 710 MDR CONTROL CARD PHANTOM ASSY MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 70: Belt Horizontal Dense Pattern Strip Belt Rollers Low (491211)

    710 MDR DGR MOTORIZED ROLLER __BF 49060400 MDR 710 REFL BRACKET ASSY 0305227 0-BELT .25 X 9.437 LG 83A 140061__ ROL G196AB __.__BF AX7 B2006 4910____ AXLE LOCK BRACKET (POINT UP) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 71: Belt Strip Incl Pf Assy 24" Zone 4" Centers 2 Zn (493172)

    WWL POINTS UP 3 PLT AXLE LOCK 150001__ WWL ST 60-180FPM DGR STD TRQ RLLR __BF (15 IN CABLE) 150005__ WWL HT 60-180FPM DGR HI TRQ RLLR __BF (15 IN CABLE) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 72 E0 OR GREATER B&R #X67UM4389 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR-4100B) REPLACES 44009600 44003200 FUSE 3 AMP ATC VIOLET ATC-3 49019200 710 MDR ELEC HB510 POWER CABLE 8"LG MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 73: Belt Strip Incl Nose-Over Assy 24" Zone 4" Centers 2 Zn (493168)

    ROLL G196AB-__W FGR 2EAEND AX7 1WAY 150003__ WWL ST 60-180FPM NO GRV STD TRQ RLLR __BF (15 IN CABLE) 150007__ WWL HT 60-180FPM NO GRV HI TRQ RLLR __BF (15 IN CABLE) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 74 PHANTOM ASSY WITH CABLES 49019200 710 MDR ELEC HB510 POWER CABLE 8"LG 44003200 FUSE 3 AMP ATC VIOLET ATC-3 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR-4100B) REPLACES 44009600 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 75: Belt Strip Incl Assy Roller Low 24" Zone 4" Centers 24" Lg (493134)

    ROL G196AB __.00BF AX7 B2006 150001__ WWL ST 60-180FPM DGR STD TRQ RLLR __BF (15 IN CABLE) 150005__ WWL HT 60-180FPM DGR HI TRQ RLLR __BF (15 IN CABLE) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 76 ITOH DENKI (WAS HB510P-IT3, 4, 5 & 6) 44003200 FUSE 3 AMP ATC VIOLET ATC-3 49019200 710 MDR ELEC HB510 POWER CABLE 8"LG 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR- 4100B) REPLACES 44009600 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 77: Belt Strip Dense Incl Pf Assy 24" Zone 2' Zn With Field Kit (491266)

    MDR 710 CHAN PF/NO 24" LG 2-ZN OPP 20054600 GROMMET 1.125"OD X .625"ID FOR .875 DIA HOLE 490388__ 710 MDR EXTRUDED WIREWAY X-OVER __BF 490000__ MDR SPDR STAMPED __"BF MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 78 O-BELT .25 X 9.437 LG 83A 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 23276600 IDEAL MODULE FOR MDR710 UNIVERSAL MIXED I/O VERSION E0 OR GREATER B&R #X67UM4389...

  • Page 79: Belt Strip Dense Incl No Assy 24" Zone 2' Zn With Field Kit (491262)

    Table 5-11 Belt Strip Dense Incl No Assy 24" Zone 2' ZN with Field Kit Spare Parts QTY. PART NO Description 49060502 MDR 710 CHAN PF/NO 24" LG 2-ZN OPP MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 80 49105100 WWL POINTS UP 3 PLT AXLE LOCK 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR-4100B) REPLACES 44009600 23276600 IDEAL MODULE FOR MDR710 UNIVERSAL MIXED I/O VERSION E0 OR GREATER B&R #X67UM4389...

  • Page 81: Belt Strip Dense Incl Assy Roller Low 24" Zone 24" Lg With Field Kit (491228)

    Table 5-12 Belt Strip Dense Incl Assy Roller Low 24" Zone 24" Lg with Field Kit Spare Parts QTY. PART NO Description 490597024 MDR 710-STRT RLR LOW RAIL 24" LG 490000__ MDR SPDR STAMPED __"BF MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 82 O-BELT .25 X 9.437 LG 83A 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 165476 PUSH MOUNT CLIP PANDUIT #HCMP06C-12-M20 15013100 MDR MTG BKT POINTS UP TOP-BTM PLT WWL#FFXSTL006-00...

  • Page 83: Belt Strip Decline Pf Assy 24" Zone 4" Centers 2 Zn (493180)

    140044__ ROL G196AB-__.00"BF DGR MDR AX7 140066__ ROL G196AB __.00"BF MDR DGR AX7 B2006 140159__ ROL G196AB-__W 2- GRVS EA END 1 WAY CLT- SS # R__.019NP111H3EEEE MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 84 710 MDR BnR MODULE W/BRKT 29003000 LABEL PRODUCT TRAVEL 29042700 LABEL CEMA #CHR930004 SHORT (1.75 X 5.00) 49059000 MDR 710 PIVOT PF BRACKET DOWNSTREAM 49059100 MDR 710 PIVOT PF BRACKET UPSTREAM MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 85 49037600 710 MDR ELEC B&R INTELLIGRATED IDEAL MODULE PHANTOM ASSY WITH CABLES 49019200 710 MDR ELEC HB510 POWER CABLE 8"LG 44003200 FUSE 3 AMP ATC VIOLET ATC-3 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 86: Belt Strip Decline Nose-Over Assy 24" Zone 4" Centers 2 Zn (493176)

    WWL POINTS UP 3 PLT AXLE LOCK 150001__ WWL ST 60-180FPM DGR STD TRQ RLLR __BF (15 IN CABLE) 150005__ WWL HT 60-180FPM DGR HI TRQ RLLR __BF (15 IN CABLE) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 87 PUSH MOUNT CLIP PANDUIT #HCMP06C-12-M20 23276600 IDEAL MODULE FOR MDR710 UNIVERSAL MIXED I/O VERSION E0 OR GREATER B&R #X67UM4389 49037600 710 MDR ELEC B&R INTELLIGRATED IDEAL MODULE MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 88: Belt Strip Decline Assy Roller Low 24" Zone 4" Centers 24" Lg (493151)

    710 MDR EXTRUDED WIREWAY X-OVER __BF 490000__ MDR SPDR STAMPED __"BF 20054600 GROMMET 1"OD X .71"ID FOR .87 DIA HOLE 490388__ 710 MDR EXTRUDED WIREWAY X-OVER __BF MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 89 PHANTOM ASSY WITH CABLES 49019200 710 MDR ELEC HB510 POWER CABLE 8"LG 44003200 FUSE 3 AMP ATC VIOLET ATC-3 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR- 4100B) REPLACES 44009600 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 90: Belt Strip Dense Decline Pf Assy 24" Zone 2' Zn With Field Kit (491274)

    Figure 5-16 Belt Strip Dense Decline PF Assy 24" Zone 2' ZN with Field Kit Table 5-16 Belt Strip Dense Decline PF Assy 24" Zone 2' ZN with Field Kit Spare Parts PART NO Description MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 91 710 MDR BELT ZN SLIDER PAN __"BF 49059000 MDR 710 PIVOT PF BRACKET DOWNSTREAM 49059100 MDR 710 PIVOT PF BRACKET UPSTREAM 49042900 MDR 710 GROUND STRAP .5 X 12"LG W/.3125 TERM. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 92 WWL POINTS UP 3 PLT AXLE LOCK 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 83A 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 165476 PUSH MOUNT CLIP PANDUIT #HCMP06C-12-M20 23276600 IDEAL MODULE FOR MDR710 UNIVERSAL MIXED I/O VERSION E0 OR GREATER B&R #X67UM4389...

  • Page 93: Belt Strip Dense Decline No Assy 24" Zone 2' Zn With Field Kit (491270)

    5.25 Belt Strip Dense Decline No Assy 24" Zone 2' ZN with Field Kit (491270) Figure 5-17 Belt Strip Dense Decline No Assy 24" Zone 2' ZN with Field Kit MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 94 DUROMETER 49105100 WWL POINTS UP 3 PLT AXLE LOCK 15013100 MDR MTG BKT POINTS UP TOP-BTM PLT WWL#FFXSTL006-00 15013200 MDR MTG BKT POINTS UP MIDDLE PLT WWL#FFXSTL005-00 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 95 Description 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 150007__ WWL HT 60-180FPM NO GRV HI TRQ RLLR __BF (15 IN CABLE) 150004__ WWL ST 60-180FPM NO GRV STD TRQ BRK RLLR __BF (15 IN...

  • Page 96: Belt Strip Dense Decline Assy Roller Low 24" Zone 24" Lg With Field Kit (491245)

    MDR SPDR STAMPED __"BF 20054600 GROMMET 1.125"OD X .625"ID FOR .875 DIA HOLE 150004__ WWL ST 60-180FPM NO GRV STD TRQ BRK RLLR __BF (15 IN CABLE) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 97 WWL POINTS UP 3 PLT AXLE LOCK 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 83A 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 165476 PUSH MOUNT CLIP PANDUIT #HCMP06C-12-M20 44003200 FUSE 3 AMP ATC VIOLET ATC-3 20046000 RIVET NYLON SNAP-LOCK .295-.335 GRIP (RICHCO# SR-...

  • Page 98: Belt Strip Horz Scan Bed Assy Roller Low 30" Zone 60" Lg (493280)

    ROL G196AB __.00BF AX7 B2006 29406800 TIRE URETHANE TRACKING 1.9RLR 1.00"WD 1/16"THK 5.594LG 49022324 710 MDR STRIP BELT 24" ZN 49022330 710 MDR STRIP BELT 30" ZN MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 99: Asrs P&D Inbound And Outbound

    MDR MTG BKT POINTS UP TOP-BTM PLT WWL#FFXSTL006-00 15013200 MDR MTG BKT POINTS UP MIDDLE PLT WWL#FFXSTL005-00 49048624 MDR 710 BELT FLEXAM EM 8/2 0+P8 BLUE AS 5"W 24"ZN 44003200 FUSE 3 AMP ATC VIOLET ATC-3 5.28 ASRS P&D Inbound and Outbound P&D conveyor consists of 1 or 2 zones of full-width belt MDR conveyor and 1 zone of...
  • Page 100 MDR FWB CARTIDGE ASSY HORZ, 30”Z, BI – DIR, __BF 54400100 ASRS P&D MDR 710 FWB MODIFED FRAME CLIP 544002__ ASRS P&D MDR 710 FWB MODIFIED END OF FRAME CLIP, _H 49091900 REFLECTOR MICROCUBE SICK 49623601 MDR 710 PHOTO EYE L SHAPED BRKT OVER ROLLER...
  • Page 101 ROL G196AB __.__BF AX7 B2006 * Quantity depends on the number of full-width belt zones. ** 3 rollers in 24 inch zone, 4 rollers in 30 inch zone. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 102 * Quantity and card location in the P&D control box is dependent on the number of zones and direction (bi-directional or uni-directional). Refer to drawing 544003 for control box details. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 103: Full-Width Belt Strt Horz Hi Bed

    MDR FWB CARTRIDGE ASSEMBLY HORZ, __"ZN,RH, __BF 49105100 MDR POINTS UP 3 PLT AXLE LOCK PHANTOM ASSY 49037600 710 MDR BnR MODULE W/BRKT 49384900 MDR FWB CARTRIDGE ZONE AXLE RETENTION CLIP MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 104: T-Bone Receiver Roller Low Assy

    491587__ MDR 710 TRANSFER ROLLER ASSY, __"ZN 49229201 MDR 710 UNDER RLR PE ASSY 49229202 MDR 710 UNDER RLR PE ASSY 4910____ AXLE LOCK BRACKET (POINT UP) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 105: T-Bone Receiver Roller High Assy

    DISSIPATIVE BLACK 29850300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK 150_____ 710 MDR DGR MOTORIZED ROLLER __BF 491587__ MDR 710 TRANSFER ROLLER ASSY, __"ZN MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 106: T-Bone Receiver Roller High Uni-Directional Assy 24" Zone 2" Centers (492370)

    Table 5-26 T-Bone Receiver Roller High Uni-Directional Assy 24" Zone 2" Centers Spare Parts PART NO Description 140066__ ROL G196AB 6.50" BF MDR DGR AX7 P6002 29451500 O-BELT 3/16" DIA X 7.75" CUT LENGTH 85A DURO STATIC DISSIPATIVE BLACK (2"CTR) MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 107: Curve Assy Roller Low 24" Zone 30D _Bf 28" Ir (493202)

    Table 5-27 Curve Assy Roller Low 24" Zone 30D _BF 28" IR Spare Parts PART NO Description 14______ ROL MDR TR 197-I-28BF 38.0"IR DGR AX7 29889000 O-BELT 3/16" DIA X 8.81" LG 88A TRANSPARENT GREEN MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 108: Curve Assy Roller Low 24" Zone 30D

    5.34 Curve Assy Roller Low 24" Zone 30D __" BF 38" IR CC (491802) Figure 5-28 Curve Assy Roller Low 24" Zone 30D __" BF 38" IR CC MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 109: Merge Assy 24" Zone 16" Bf 72" Lg (493260)

    4905____ 710 MDR CONTROL CARD PHANTOM ASSY 5.35 Merge Assy 24" Zone 16" BF 72" Lg (493260) Figure 5-29 Merge Assy 24" Zone 16" BF 72" Lg MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 110 MDR 710 MRG/DIV 18MM PE BRKT ASSY 49242501 MDR 710 MRG/DIV 18MM PE BRKT ASSY 49242502 MDR 710 MRG/DIV 18MM PE BRKT ASSY 49037600 710 MDR BnR MODULE W/BRKT MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 111: Merge Assy 24" Zone 16"Bf 72"Lg 2" Centers (491851)

    MDR 710 REFL BRACKET ASSY 49060300 MDR 710 REFL BRACKET ASSY 4905____ 710 MDR CONTROL CARD PHANTOM ASSY 4910____ AXLE LOCK BRACKET (POINT UP) 49069500 MDR 710 PE BRACKET PHANTOM ASSY MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 112: Straight Assy Roller High Power Slave 3" Centers 6"-35" Lg (491199)

    Figure 5-31 Straight Assy Roller High Power Slave 3" Centers 6"-35" Lg Table 5-31 Straight Assy Roller High Power Slave 3" Centers 6"-35" Lg Spare Parts PART NO Description 49042700 MDR 710 FRAME GROUNDING FLAT MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 113: Straight Assy Roller Low Power Slave 3" Centers 6"-35" Lg (491198)

    PART NO Description 49042700 MDR 710 FRAME GROUNDING FLAT 140066___ ROL G196AB __.__"BF MDR DGR AX7 B2006 29416300 O-BELT 3/16" DIA X "L" CUT LENGTH STATIC DISSIPATIVE BLACK MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 114: Straight Roller Low Incr 3" Centers

    140066___ ROL G196AB __.__"BF MDR DGR AX7 B2006 29416300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 85A STATIC DISSIPATIVE BLACK 29451500 O-BELT .188 X 7.750 LG 83A MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 115: Straight Roller Low Incr 3" Centers

    O-BELT 3/16" DIA X 9.438" CUT LENGTH 85A STATIC DISSIPATIVE BLACK 29451500 O-BELT .188 X 7.750 LG 83A 49042900 MDR 710 GRD STRP .5 X 12"LG W/.313 TERM. MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 116: Straight Assy Roller High Power Slave 2" Centers 6"-35" Lg (491753)

    O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK 29850300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK 49110___ MDR 710 CS1001 WWL RLRS HI PHANTOM ASSY MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 117: Straight Assy Roller Low Slave 2" Centers 6"-35" Lg (491752)

    O-BELT 3/16" DIA X 7.75" CUT LENGTH 85A DURO STATIC DISSIPATIVE BLACK (2"CTR) 29888900 O-BELT 3/16" DIA X 7.75" CUT LENGTH 85A DURO STATIC DISSIPATIVE BLACK (2"CTR) 4905____ 710 MDR CONTROL CARD PHANTOM ASSY MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 118: Straight Roller High Incr 2" Centers

    DISSIPATIVE BLACK (2"CTR) 29416300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK 29850300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 119: Straight Roller High Incr 2" Centers

    DISSIPATIVE BLACK (2"CTR) 29416300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK 29850300 O-BELT 3/16" DIA X 9.438" CUT LENGTH 83A STATIC DISSIPATIVE BLACK MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 120: Junction 30D Assy

    710 MDR BnR MODULE W/BRKT 0155067 WHEEL FRANTZ 50Z 50LB W/OIL 140016024 ROL G196B-2.500"BF AX7 HR 140016040 ROL G196B-4.000"BF AX7 HR 140080___ ROL G196AB __.__BF DGR AX7 HR B2006 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 121: Junction 45D Assy

    49037600 710 MDR BnR MODULE W/BRKT 0155067 WHEEL FRANTZ 50Z 50LB W/OIL 140016027 ROL G196B-3.000"BF AX7 HR 14____057 ROL G196AB 5.88" BF MDR DRG AX7 HR B2006 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 122: Junction 30D Jct Assy

    WHEEL FRANTZ 50Z 50LB W/OIL 140016025 ROL G196B-2.625"BF AX7 HR 140082040 ROL G196AB-4.00"BF MDR SGR AX7 HP B2006 1400800__ ROL G196AB _.__" BF MDR DGR AX7 B2006 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...

  • Page 123: Junction 45D Jct Assy

    710 MDR CONTROL CARD PHANTOM ASSY 49037600 710 MDR BnR MODULE W/BRKT 0155067 WHEEL FRANTZ 50Z 50LB W/OIL 140016032 ROL G196B-3.250"BF AX7 HR 140082054 ROL G196AB 5.50"BF MDR SGR AX7 HP B2006 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 125 DIP switch settings, 47 replacing, 34 drive rollers, 14, 18 minimum product size, 18 monthly checklist, 29 motor, 13 feeder lengths, 22 feeder widths, 22 frames, 17 nodes, 19 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 November 16, 2020...
  • Page 126 I/O modules mounting, 43 replacing, 42 zero-pressure accumulation, 13 repairs, 31 zones, 14, 17 retro-reflective photo-eyes, 16 returned material authorization, 51 roller shell, 13 roller weight, 18 MDR 710 – WWL Conveyor | Maintenance Manual | 29349817 March 31, 2022...

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