Honda ADV160 2024 Owner's Manual

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OW N E R'S

M A N UA L

2024 ADV160

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Page 1 OW N E R’S M A N UA L 2024 ADV160...
Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 3 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY HURT important responsibility. if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...
Page 5: Table Of Contents
Contents Vehicle Safety P. 2 Operation Guide P. 18 Maintenance P. 68 Troubleshooting P. 106 Information P. 124 Specifications P. 150...
Page 6: Vehicle Safety
Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 15 Loading ..............
Page 7: Safety Guidelines
Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused, and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
Page 8: Ride Defensively
Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF) or a state approved training by wearing bright reflective clothing, positioning course.
Page 9 If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate Keep Your Honda in Safe Condition the condition of your vehicle. Inspect for fluid It's important to keep your vehicle properly leaks, check the tightness of critical nuts and maintained and in safe riding condition.
Page 10: Carbon Monoxide Hazard
Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.
Page 11: Safety Labels
Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
Page 12 Safety Labels...
Page 13: Safety Precautions
Safety Precautions Safety Precautions Must fit comfortably but securely, with the ● chin strap fastened Ride cautiously and keep your hands on the Face shield with unobstructed field of vision ● ● handlebar and feet on the floor. or other approved eye protection Instruct your passenger to keep their hands ●...
Page 14: Riding Precautions
Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period Jacket and Pants During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's Protective, highly visible, long-sleeved jacket future reliability and performance.
Page 15 Riding Precautions Avoid continuous braking. Always use the recommended front/rear ● ● Repeated braking, such as when tires to ensure correct ABS operation. descending long, steep slopes can seriously overheat the brakes, reducing Wet or Rainy Conditions their effectiveness. Road surfaces are slippery when wet, and wet For full braking effectiveness, operate both ●...
Page 16 ( P. 49) and up and back. leave your vehicle while taking the Honda SMART Key with you. Deactivate the Honda SMART Key system if necessary. P. 44...
Page 17 Riding Precautions Refueling and Fuel Guidelines Rear grip Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. ● Center stand Use the recommended octane number. ● Using lower octane gasoline will result in decreased engine performance.
Page 18 Torque Control does not work during Always use the recommended tires and the deceleration and will not prevent the rear wheel Honda Genuine Parts for drive system such as from skidding due to engine braking. Do not the drive belt and weight rollers, to ensure close the throttle suddenly, especially when correct Torque Control operation.
Page 19: Accessories & Modifications
We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.
Page 20: Loading
Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.
Page 21 This page intentionally left blank.
Page 22: Parts Location
Parts Location Document bag (P.66) Throttle grip (P.101) Front brake fluid reservoir (P.94) Windscreen (P.102) Front lid (P.89) Emergency seat opener (P.116) Front brake lever Helmet holder (P.65) Coolant reserve tank (P.92) Center compartment (P.66) Engine oil fill cap/dipstick (P.90)
Page 23 Rear brake lever (P.96) Rear brake lock lever (P.53) Fuel fill cap (P.60) Seat (P.64) Helmet holder (P.65) Battery cover (P.88) Battery (P.87) Fuse box (P.122) Center stand (P.12) Side stand (P.100) Front box (P.67) USB socket (P.63)
Page 24 Instruments Speedometer Tachometer Tachometer red zone x 1000r/min AVG CONS.ELAPSED AB (excessive engine rpm L/100km km/L range) NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Sel switch Display Check When the ignition switch is turned to the ON position, initial animation will show.
Page 25 Clock Clock setting: (P.33) Battery voltage meter (P.27) Air temperature meter (P.27) x 1000r/min AVG CONS.ELAPSED AB Average fuel mileage L/100km km/L [AVG CONS. A/B] (P.25) Elapsed time [ELAPSED A/B] (P.27) Current fuel mileage Fuel gauge [CONS.] (P.26) (P.26) Odometer [TOTAL] (P.24) Tripmeter [TRIP A/B] Oil change indicator...
Page 26 Instruments (Continued) Switching the Display Info area C Select the info area Press the of the sel switch to move the cursor to a desired info area. Info area B Info area C Info area A Info area B Press the of the sel switch Info area A...
Page 27: Current Fuel Mileage
Info area B Select the item Press the sel switch to the to a Average fuel Average fuel mileage A mileage B desired item. Info area A Tripmeter A Odometer Current fuel Elapsed time B HSTC information Tripmeter B mileage Elapsed time A Press sel switch to the...
Page 28: Air Temperature Meter
Instruments (Continued) Info area C Odometer Total distance ridden. Air temperature Battery voltage meter meter When “------” is displayed, go to your dealer for service. Tripmeter AVG CONS.ELAPSED AB AVG CONS.ELAPSED AB Distance ridden since tripmeter A or tripmeter B respectively were reset. Press sel switch to the When “-----.-”...
Page 29 HSTC information Average fuel mileage A/B You can switch Honda Selectable Torque Displays the average fuel mileage since the Control on/off while HSTC information is selected tripmeter was reset. selected. The average fuel mileage will be calculated To switch HSTC, press and hold the...
Page 30 Instruments (Continued) Current fuel mileage Fuel gauge Displays the current fuel mileage. Remaining fuel when only 1st (E) segment Display range: starts flashing: approximately 0.349 US gal 0.0 to 299.9 mile/gal (km/L, L/100 km) (1.32 L) When the your speed is below 3 mph (5 ●...
Page 31 Air temperature meter Elapsed time A/B Shows ambient temperature. Displays the elapsed time during the engine Display range: 14 to 122°F (−10 to 50°C) running since the selected tripmeter was Below 14°F (−10°C): “---” is displayed reset. ● Above 122°F (50°C): 122°F (50°C) flashes Display range: 00:00 to 199:59 ●...
Page 32 Instruments (Continued) To reset the tripmeter A, average fuel To reset the tripmeter B, average fuel mileage A, and elapsed time A mileage B, and elapsed time B Select the info area A. Select the info area A. (P.22) (P.22) Select the tripmeter A.
Page 33: Oil Change Indicator
If the oil is changed before the oil change Oil change indicator indicator comes on, be sure to reset the oil The indicator is turned on whenever the change indicator after changing the oil. running distance reaches the programmed oil change interval. When the oil change indicator appears, reset To reset the oil change indicator the indicator after changing the engine oil.
Page 34 Instruments (Continued) Press and hold the of the To check the remaining distance sel switch while turning the ignition switch to You can check the remaining distance to next the ON position and keep holding them interval of the oil change and maintenance. until the oil change indicator distance starts When the of the...
Page 35: Display Setting
Display Setting being set and those that are finalized be applied. Following items to change sequentially. • Time format setting Ordinary display • Clock setting • Backlight brightness adjustment Time format setting • Changing of speed and mileage unit • Changing of fuel mileage meter unit Clock setting •...
Page 36 Instruments (Continued) 1 Time format setting: Press the of the sel switch to select “12 hr” or “24 hr.” You can switch the time format between 12 hour format or 24 hour format. Turn the ignition switch to ON position. Press and hold the of the sel switch, and the current time format starts...
Page 37 2 Clock setting: Press the of the sel switch until the desired minute is displayed. Press the of the sel switch Press and hold the sel switch to the until the desired hour is displayed. to advance the minute fast. Press and hold the sel switch to the to advance the hour fast.
Page 38 Instruments (Continued) 3 Backlight brightness adjustment: 4 Changing of speed and mileage unit: You can adjust the brightness to one of five Press the of the sel switch to select either “km/h” and “km” or “mph” and levels. “mile”. Press the of the sel switch.
Page 39 5 Changing of fuel mileage meter unit: 6 Changing of air temperature unit: Press the of the sel switch to When the speed and mileage unit is selecting the “km/h” and “km”. select “°C” and “°F”. Press the of the sel switch Press the sel switch to the...
Page 40 Honda SMART Key Indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned to the ON position. When the Honda SMART Key indicator flashes:...
Page 41 Torque Control indicator • Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 3 mph (5 km/h) to indicate Torque Control is ready to work. • Blinks when Torque Control is operating. If it comes on while riding: (P.111) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
Page 42 Indicators (Continued) Right turn signal indicator Left turn signal indicator x 1000r/min AVG CONS.ELAPSED AB L/100km km/L...
Page 43 Torque Control OFF indicator Comes on when the Torque Control is turned to off. ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the ON position. Goes off when your speed reaches approximately 6 mph (10 km/h). If it comes on while riding: (P.110)
Page 44 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Stop) position (the starter motor will not operate) to stop the engine. Turn signal switch Hazard switch Pressing the switch turns Turn the hazard signal on/off. the turn signal off.
Page 45: Ignition Switch
LOCK Locks steering. ON/OFF button Turns engine off. This button is used to activate or deactivate the Honda SMART Key SEAT FUEL system, and also to confirm the Operates the fuel lid and activation status. seat opener switch.
Page 46 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the ignition switch down, and turn it to A U-shaped wheel lock or similar device is the LOCK position.
Page 47 The system runs a two-way authentication between the vehicle and the Honda SMART Key to verify if it is the registered Honda SMART Key. The Honda SMART Key system uses low- intensity radio waves. It may affect medical equipment such as a cardiac pacemaker.
Page 48 (Continued) Switching the Honda SMART Key System To switch the Honda SMART Key system to activation or deactivation Press the ON/OFF button until the Honda SMART Key LED changes color. To check the Honda SMART Key ON/OFF button system status Lightly press the ON/OFF button.
Page 49 The Honda SMART Key system uses low- intensity radio waves. Therefore, the operating range may be wider or narrower, or the Honda SMART Key system may not work properly in the following situations: When the Honda SMART Key battery is ●...
Page 50 (Continued) Anyone can unlock the ignition switch and When the ignition switch is locked: start the engine if your Honda SMART Key is The system can be operated within the within operating range of your vehicle, even shaded area shown in the illustration.
Page 51 Unlocking the steering lock ● You should always keep the Honda SMART Key on your person after you get on and off the vehicle or while riding. Do not place the Honda SMART Key in the center compartment or front box. Continued...
Page 52 If someone without the Honda SMART Key tries to turn the ignition switch, the ignition To Unlock the Ignition Switch switch rotates freely. If you notice the ignition Make sure that the Honda SMART Key is switch is in a different position, turn the activated. (P.44)
Page 53 Switch the Honda SMART Key system ● to inactive. (P.44) Make sure that the Honda SMART Key indicator and ignition switch ring go off, the turn signals flash once. This indicates that the ignition switch is locked. When the Honda SMART Key system does not work properly (P.114)
Page 54 Honda SMART Key System (Continued) Always make sure the ignition switch position is in the OFF or LOCK position when you leave your vehicle. When the ignition switch is locked in the SEAT FUEL position, the ignition switch can be turned OFF only once.
Page 55 When the button immobilizer is active and you press the Ignition answer back button on the Honda SMART switch ring Key with the ignition switch in the OFF or LOCK position, the turn signals light, and the ignition switch ring lights, informing you of your vehicle's location.
Page 56: Operation
Answer Back System (Continued) Operation Press the answer back button on the Honda SMART Key. The answer back system will not function when the ignition switch is ON position. If the ignition switch is left the OFF or LOCK position for more than 10 days, the answer back system will no longer operate.
Page 57: Rear Brake Lock
Rear Brake Lock Be sure the rear brake lock is applied while Unlocking starting and warming up the engine. Squeeze the rear brake lever. Before riding, make sure that the rear brake lock is fully released so there is no drag on Locking the rear wheel.
Page 58: Starting The Engine
This vehicle is equipped with a Honda • If the vehicle is over-turned, you must first SMART Key system. Always keep Honda turn the ignition switch to the OFF position SMART Key on you when you ride the and then inspect the vehicle carefully.
Page 59 Place the vehicle on its center stand. Make sure the engine stop switch is in the Turn the ignition switch to the ON position. (Run) position. Lock the rear wheel by squeezing the rear brake To unlock the ignition switch. (P.48) lever and setting the rear brake lock lever.
Page 60 Starting the Engine (Continued) With the throttle completely closed, press If you cannot start the engine: the start button. Place the vehicle on its center stand and squeeze the rear brake lever. Open the throttle slightly (about 1/8 in (3 mm), without freeplay), press the start button.
Page 61 If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If the engine does not start, wait 10 seconds before trying steps a &...
Page 62 Riding Starting the Vehicle Acceleration and deceleration To accelerate: Open the throttle slowly. Push the vehicle forward off the center stand. To decelerate: Close the throttle. Lock the rear brake lock. Keep throttle closed. Close (Decelerate) Open (Accelerate) Make sure the side stand and center stand are up.
Page 63: Front Brake Lever
Braking Close the throttle and apply the front and rear brake levers together. Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the vehicle. Rear brake lever Front brake lever...
Page 64 Refueling Fuel type: Unleaded gasoline only Opening the Fuel Fill Cap Recommended fuel octane number: Turn the ignition switch to the position of SEAT FUEL. Pump Octane Number (PON) 86 or higher. To unlock the ignition switch Tank capacity: 2.14 US gal (8.1 L) (P.48) Push the FUEL side of the fuel lid and seat opener switch.
Page 65 Turn the fuel fill cap counterclockwise and Put the removed fuel fill cap on the fuel fill remove the fuel fill cap. cap resting place. Fuel fill cap Arrow marks resting place Lower edge of filler neck Fuel fill cap Do not fill with fuel above the lower edge of the filler neck.
Page 66 Refueling (Continued) Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the fuel fill cap and fuel tank are aligned. Close the fuel lid until it locks. Make sure that the fuel lid is closed securely.
Page 67: Usb Socket
Use USB devices at your own risk. In no event down or cause damage to the USB socket. shall Honda be liable for any damage to your To prevent entry of foreign matter into the USB device when in use.
Page 68: Storage Equipment
Storage Equipment Seat Seat Open Turn the handlebar pointed straight ahead. Turn the ignition switch to the position of Fuel lid and seat Seat SEAT FUEL. opener switch To unlock the ignition switch (P.48) Push the SEAT side of the fuel lid and seat Ignition switch opener switch.
Page 69 Helmet Holder WARNING The helmet holders are located under the Riding with a helmet attached to the seat. holder can interfere with your ability to Use the helmet holder only when parked. safely operate the vehicle and could Helmet holders lead to a crash in which you can be seriously hurt or killed.
Page 70: Document Bag
Storage Equipment (Continued) Center Compartment Document Bag A helmet can be stored in the center The document bag is located on the compartment. underside of the seat by the rubber strap. Set the front of the helmet facing forward. Document bag Some helmets may not fit in the compartment due to their size or design.
Page 71 Front Box Open Push the front box lid, then open the front box lid. Close Close the front box lid by pressing the front box lid. The maximum allowable load in the front box shall be no more than Front box lid 2.0 lb (1.0 kg) Make sure that the front box lid is closed securely.
Page 72: Maintenance
Adjusting the Windscreen Height ....P. 102 Maintenance Schedule........P. 71 Other Replacement......... P. 103 Maintenance Record......... P. 74 Replacing the Honda SMART Key Battery .. P. 103 Maintenance Fundamentals ......P. 75 Removing & Installing Body Components.. P. 87 Battery ..............P. 87 Battery Cover............
Page 73: Importance Of Maintenance
Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
Page 74: Maintenance Safety
Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and turn the ignition switch ● before you begin each task and make sure that to the OFF position. you have the tools, parts, and skills required. Place your vehicle on a firm, level surface ●...
Page 75: Maintenance Schedule
Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
Page 76 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Service Manual (2 P. 143). : Technical. In the interest of safety, have your vehicle serviced by your dealer.
Page 77 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Belt Final Drive Oil 2 Years Brake Fluid 2 Years Brake Pads/Shoes Wear 95, 99 Brake System Brake Lock Operation Headlight Aim –...
Page 78: Maintenance Record
Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)
Page 79: Maintenance Fundamentals
Maintenance Fundamentals Throttle action moves smoothly without Pre-ride Inspection ● binding P. 101 To ensure safety, it is your responsibility to Brake levers operate normally ● perform a pre-ride inspection and make sure Check the fuel level and refuel when needed ●...
Page 80 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
Page 81 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in When ordering colored components, specify which you can be seriously hurt or the model name, color, and code mentioned on killed.
Page 82 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your vehicle has a maintenance-free type battery. skin thoroughly using water. You do not have to check the battery electrolyte level Electrolyte splashes into your mouth: ●...
Page 83 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
Page 84 P. 122 NOTICE Inspecting and Replacing Fuses Installing non-Honda electrical accessories can Turn the ignition switch to the OFF position to overload the electrical system, discharging the remove and inspect fuses. If a fuse is blown, battery and possibly damaging the system.
Page 85 For recommended engine oil, see or “Resource Conserving” on the circular API “Specifications.” P. 151 service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MB ●...
Page 86: Recommended Brake Fluid
A concentration of up to 60% will provide better protection in colder climates. Recommended brake fluid: NOTICE Honda DOT 3 or DOT 4 Brake Fluid or Using coolant not specified for aluminum engines equivalent or tap/mineral water can cause corrosion.
Page 87 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tires for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the vehicle is washed or expose fabric or cords, overturned. Service if the deposit level can be or nails or other seen in the transparent section of the drain foreign objects...
Page 88 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
Page 89 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires, air pressure, and Installing improper tires on your vehicle minimum tread depth, see “Specifications.” can adversely affect handling and P. 151 stability, and can cause a crash in which Follow these guidelines whenever you replace tires: you can be seriously hurt or killed.
Page 90 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
Page 91: Removing & Installing Body Components
Removing & Installing Body Components Battery Remove the rubber strap from the hook. Disconnect the negative - terminal from the battery. Positive terminal Negative terminal Disconnect the positive + terminal from the battery. Remove the battery, taking care not to drop the terminal nuts.
Page 92: Battery Cover
Removing & Installing Body Components Battery Cover Battery Cover Removal Open the seat. P. 64 Battery cover Press the tabs and remove the battery cover. Installation Install the parts in the reverse order of removal. Tabs...
Page 93: Front Lid
Removing & Installing Body Components Front Lid Front Lid Removal Slide the front lid backward while pushing the side of the front lid. Installation Install the part in the reverse order of removal. Make sure that all tabs are installed securely in position.
Page 94: Checking The Engine Oil
Engine Oil Checking the Engine Oil Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Make sure your vehicle is already placed on its center stand on a firm, level surface.
Page 95: Adding Engine Oil
Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. level mark, add the recommended engine oil.
Page 96: Checking The Coolant
Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your vehicle inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Adding Coolant Place your vehicle on its center stand on a firm, level surface.
Page 97 Coolant Adding Coolant Remove the reserve tank cap and add Reserve tank lid fluid while monitoring the coolant level. Slit Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. Install the reserve tank lid and floor mat.
Page 98: Brakes
Brakes Checking the Front Brake Fluid Front brake fluid reservoir Place your vehicle in an upright position on a firm, level surface. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark. If the brake fluid level in the reservoir is LWR mark below the LWR mark or the brake lever...
Page 99 Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Brake pads Pads Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator. Wear indicators Inspect the brake pads from in front of the brake caliper.
Page 100 Brakes Inspecting the Rear Brake Lever Freeplay Inspecting the Rear Brake Lever Lubricate the brake cable with a commercially available cable lubricant to Freeplay prevent premature wear and corrosion. Make sure the brake arm, spring and fastener Place the vehicle on its center stand. are in good condition.
Page 101: Adjusting The Rear Brake Lever Freeplay
Brakes Adjusting the Rear Brake Lever Freeplay Adjusting the Rear Brake Lever Adjust by turning the rear brake adjusting nut a half-turn at a time. Freeplay Adjust the freeplay of the brake lever with the Adjusting nut front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting Increase...
Page 102 Brakes Adjusting the Rear Brake Lever Freeplay Push the brake arm to confirm that there is a gap between the rear brake adjusting nut and brake arm pin. Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake lever.
Page 103 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel When brake service is necessary, see your Arrow dealer. Use only Honda Genuine Parts or their equivalent. Reference mark Brake arm...
Page 104: Checking The Side Stand
Side Stand Checking the Side Stand Place your vehicle on its center stand on a firm, level surface. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.
Page 105: Throttle
Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Loosen the lock nut. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 1/16 - 1/4 in (2 - 6 mm).
Page 106: Other Adjustments
Other Adjustments Adjusting the Windscreen Height Down The windscreen can be adjusted to 2 Windscreen positions. adjusting Do not adjust the windscreen while riding. knob Pull the windscreen adjusting knobs and move the windscreen up or down. Make sure the windscreen is locked Windscreen securely by slightly moving the windscreen up or down.
Page 107: Other Replacement
Key Battery with a protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned ON, the Honda SMART Key.
Page 108 Other Replacement Replacing the Honda SMART Key Battery WARNING Upper case CHEMICAL BURN HAZARD Battery The battery that powers the Honda SMART Key can cause severe internal Protective burns and can even lead to death if cloth swallowed. Keep new and used batteries away from children.
Page 109 Other Replacement Replacing the Honda SMART Key Battery CAUTION • Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type. • Do not expose to excessive heat such as sunshine, fire or the like, that can result in...
Page 110: Troubleshooting
Honda SMART Key Indicator......P. 112 Intermittently ..........P. 123 Other Warning Indications ......P. 113 Fuel Gauge Failure Indication......P. 113 When the Honda SMART Key System Does Not Operate Properly........... P. 114 Unlock the Seat in an Emergency ....P. 116...
Page 111: Engine Will Not Start
Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 54 sequence.
Page 112: Overheating (High Coolant Temperature Indicator Is On)
Overheating (High coolant temperature indicator is on) The engine is overheating when the following Stop the engine using the ignition switch. occurs: Allow the engine to cool with the ignition High coolant temperature indicator switch in the OFF position. ● comes on.
Page 113: Warning Indicators On Or Flashing
Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible.
Page 114: Abs (Anti-Lock Brake System) Indicator
Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while the rear wheel is lifted off...
Page 115: Torque Control Indicator
Warning Indicators On or Flashing Torque Control Indicator Torque Control Indicator Even when the Torque Control indicator is on, your vehicle will have normal riding ability without Torque Control function. If the indicator operates in one of the When the indicator comes on while the following ways, you may have a serious Torque Control is in operation, you will problem with the Torque Control.
Page 116: Honda Smart Key Indicator
Strong radio waves or noise are affecting ● the system If you do not have the Honda SMART Key, You lose the Honda SMART Key while ● the ignition switch can be unlocked in riding another way.
Page 117: Other Warning Indications
Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If this occurs, see your dealer as soon as possible.
Page 118: When The Honda Smart Key System Does Not Operate Properly
When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does Check that there is no communication ● not work properly, perform the following. failure in the Honda SMART Key system. Check that the Honda SMART Key system The Honda SMART Key system uses low- ●...
Page 119 When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Check the battery condition and battery ● ● Key is used. lead in your vehicle. Use a registered Honda SMART Key. Check the battery and battery terminals. If The Honda SMART Key system cannot be the battery is weak, contact your dealer.
Page 120: Unlock The Seat In An Emergency
Unlock the Seat in an Emergency The seat lock can be unlocked by using the Emergency seat opener emergency key. Open Remove the front lid. P. 89 Align the projection of the emergency key with the slot of the emergency seat opener, and turn the emergency key Projection counterclockwise.
Page 121: Unlock The Ignition Switch In An Emergency
LOCK and SEAT FUEL position. Input the ID more than 4 seconds. number on the ID tag in order from the left in The ignition switch ring and the Honda turn by pressing the ignition switch. SMART Key indicator flash.
Page 122 To input “0”, wait for 5 seconds without ● pushing the ignition switch when the switch ring and the Honda SMART Key ignition switch ring comes on. indicator go off, and when they come on To input “1”, push the ignition switch once again the ignition switch is unlocked.
Page 123 1 second intervals, and then • Do not press the ignition switch, just wait go off. for the ignition switch ring and the Honda The ignition switch does not unlock. SMART Key indicator to turn off. Redo the “Unlock the Ignition Switch in an Redo the “Unlock the Ignition Switch in an...
Page 124: Tire Puncture
Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.
Page 125: Electrical Trouble
Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.
Page 126: Blown Fuse
Electrical Trouble Blown Fuse Blown Fuse Remove the battery cover. P. 88 Remove the fuse box cover. Pull the main fuse and other fuses out Before handling fuses, see “Inspecting and one by one with the fuse puller located Replacing Fuses.” P.
Page 127: Unstable Engine Operation Occurs Intermittently
Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.
Page 128: Information
Vehicle Identification Number..... P. 136 Emission Control Systems ......P. 137 Catalytic Converter ......... P. 141 Oxygenated Fuels..........P. 142 Authorized Manuals ........P. 143 Warranty Coverage and Service ....P. 144 Honda Contacts ..........P. 147 Reporting Safety Defects ......P. 149...
Page 129: Keys
Locking or unlocking the steering compartment. ● The ID number of the Honda SMART Key is on the ID tag. You can also unlock the ignition switch by inputting the ID number. Always carry both the emergency key and ID tag, but separate from the Honda SMART Key, to avoid losing all of them at the same time.
Page 130 Keys The Honda SMART Key contains electronic If fuel, wax, or grease adhere to the Honda ● circuits. If the circuits are damaged, the Honda SMART Key, wipe it off immediately to avoid SMART Key will not allow you to perform any cracking or warping.
Page 131 Keys To get an additional Honda SMART Key, take As required by the FCC: the Honda SMART Key and the vehicle to your This device complies with Part 15 of the FCC dealer. Rules. Operation is subject to the following two...
Page 132: Instruments, Controls, & Other Features
Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display remains at 999,999 when the odometer exceeds 999,999. Ignition Switch Leaving the ignition switch in the ON position Tripmeter with the engine stopped will drain the battery. Each tripmeter resets to 0.0 when the trip mileage exceeds 9,999.9.
Page 133: Caring For Your Vehicle
Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
Page 134 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
Page 135 Caring for Your Vehicle Aluminum Components Windscreen Aluminum will corrode from contact with dirt, Using plenty of water, clean the windscreen with a soft cloth or sponge. (Avoid using detergents mud, or road salt. Clean aluminum parts or any kind of chemical cleaner on the regularly and follow these guidelines to avoid windscreen.) Dry with a soft, clean cloth.
Page 136 Caring for Your Vehicle Exhaust Pipe and Muffler If the exhaust pipe and muffler are painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler. If you are not sure if your exhaust pipe and muffler are painted, contact your dealer.
Page 137: Storing Your Vehicle
For more information about storage, refer to If you won't be riding for an extended period, the Honda Winter Storage Guide, available from follow these guidelines: your dealer. Wash your vehicle and wax all painted ●...
Page 138: Transporting Your Vehicle
Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.
Page 139: You & The Environment
You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.
Page 140: Vehicle Identification Number
Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. To check the VIN, open the seat. P.
Page 141: Emission Control Systems
Emission Control Systems Emission Control Systems Compliance with the terms of the Distributor's Warranties for Honda Scooter Emission Control Your vehicle engine emits combustion Systems is necessary in order to maintain a valid byproducts, including carbon monoxide (CO), emissions system warranty.
Page 142 Emission Control Systems Ignition Timing Control System Noise Emission Requirements The ignition timing control system adjusts the The EPA requires that vehicles built after ignition timing to reduce the amount of HC, January 1, 1983 comply with applicable noise CO, and NOx produced. emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when Catalytic Converters...
Page 143 Emission Control Systems Crankcase Emissions Control System Noise Emission Control System The engine is equipped with a closed crankcase TAMPERING WITH THE NOISE CONTROL system to prevent discharging crankcase SYSTEM IS PROHIBITED: emissions into the atmosphere. Blow-by gas is U. S. federal law prohibits the following acts or returned to the combustion chamber through the causing thereof: (1) The removal or the crankcase breather hose, air cleaner and...
Page 144 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Vehicle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your vehicle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.
Page 145: Catalytic Converter
A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's vehicle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.
Page 146: Oxygenated Fuels
Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.
Page 147: Authorized Manuals
However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.
Page 148: Warranty Coverage And Service
Service perform your own maintenance. However, failures that occur due directly to improper Coverage maintenance are not covered by these Your new Honda is covered by the following warranties. warranties: Vehicle Limited Warranty ● You can extend almost all of your warranty Emission Control System Warranty ●...
Page 149 Warranty Coverage and Service authorized service provider caused damage to Statement on Warranty Coverage for another part of the vehicle otherwise covered Aftermarket and Recycled Parts under warranty before denying warranty The Magnuson-Moss Warranty Act, 15 U.S.C. s. coverage. Additionally, federal law allows a 2301 et seq., makes it illegal for motor vehicle manufacturer to void a motor vehicle warranty manufacturers to void a motor vehicle warranty...
Page 150 If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.
Page 151: Honda Contacts
Dealer name and address ● or with your dealer, please send your comments using one of the following methods: We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly. Powersports Customer Relations American Honda Motor Co., Inc.
Page 152 Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs. The parts department offers Honda Genuine...
Page 153: Reporting Safety Defects
Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying 1200 New Jersey Avenue, SE., American Honda Motor Co., Inc. Washington, DC 20590. You can also obtain other information If NHTSA receives similar complaints, it about motor vehicle safety from: may open an investigation, and if it finds https://www.safercar.gov.
Page 154: Specifications
Specifications Main Components ■ Displacement 9.6 cu-in (157 cm Overall length 76.8 in (1,950 mm) Bore x stroke 2.36 x 2.19 in (60.0 x 55.5 mm) Overall width 29.9 in (760 mm) Compression ratio 12.0:1 Unleaded gasoline Windscreen position Fuel Recommended: 86 PON or higher Lowest 47.0 in (1,195 mm)
Page 155 Front 0.06 in (1.5 mm) Minimum tread Recommended depth Rear 0.08 in (2.0 mm) Honda DOT 3 or DOT 4 Brake Fluid brake fluid Spark plug LMAR8L-9 (NGK) Cooling system 0.53 US qt (0.50 L) (non- capacity Spark plug gap 0.03 - 0.04 in (0.8 - 0.9 mm)
Page 156 Specifications Bulbs ■ Headlight Brake light/Taillight Front turn signal Rear turn signal License plate light Fuses ■ Main fuse 30 A Other fuse 15 A, 10 A, 5 A...
Page 157 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...
Page 158 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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