Laguna Tools DAKE 5-150 Instructional Manual
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Laguna Tools DAKE 5-150 Instructional Manual

Laguna Tools DAKE 5-150 Instructional Manual

Elec-draulic i press
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DAKE ELEC-DRAULIC I PRESS
Model 5-150
INSTRUCTIONAL MANUAL
*Model 5-075 shown. There may be slight differences.
WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow
safety instructions and labels could result in serious injury.
Dake Corporation
Phone: 800.937.3253
www.dakecorp.com
1809 Industrial Park Dr
Grand Haven, MI 49417

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  • Page 1 DAKE ELEC-DRAULIC I PRESS Model 5-150 INSTRUCTIONAL MANUAL *Model 5-075 shown. There may be slight differences. WARNING! Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury. Dake Corporation Phone: 800.937.3253 www.dakecorp.com 1809 Industrial Park Dr...

  • Page 2: Table Of Contents

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com TABLE OF CONTENTS DAKE STANDARD LIMITED WARRANTY ............2 RETURN & REFUND POLICY ................4 SAFEGUARDING THE POINT OF OPERATION ..........5 SPECIFICATIONS ....................6 SAFETY ........................ 7 SET UP ......................... 8 FIRST TIME SET UP ...................

  • Page 3: Dake Standard Limited Warranty

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com DAKE STANDARD LIMITED WARRANTY Finished Machines Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user.
  • Page 4 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Warranty Exceptions: The following conditions are not applicable to the standard limited warranty: (a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances and good trade practices.

  • Page 5: Return & Refund Policy

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com RETURN & REFUND POLICY Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help. Returns All Dake manufactured / distributed machines, parts and couplings include a 30-day return option.

  • Page 6: Safeguarding The Point Of Operation

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SAFEGUARDING THE POINT OF OPERATION ANSI B11.2 - Hydraulic Power Presses - Safety Requirements for Construction, Care, and Use It is important that Dake press users have a clear understanding of their responsibility involving the care and use of their Dake hydraulic press, including point-of-operation safe guards.

  • Page 7: Specifications

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SPECIFICATIONS Number 905150 Ram travel 16” Capacity 150 tons Horizontal work head 24-3/4” Horsepower travel 220V/440V Base 66” x 42” Voltage 3-Phase Height 95” Width between uprights 48” Weight 3,000 lbs Ram advance speed 16 ipm...

  • Page 8: Safety

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SAFETY This is the safety alert symbol. When you see this symbol on your press be alert to the potential for personal injury. Employer is responsible to perform a hazard/PPE assessment before work activity. Follow recommended precautions and safe operating practices.

  • Page 9: Set Up

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com • This press is designed for one operator. • Operator must never place hands in the area of the ram during pressing operations. • All work requiring the piece to be supported by the operator while being pressed is forbidden.

  • Page 10: Moving The Table

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 5. Prime the pump by removing the plug on the top of the pump and filling it with oil. Wait until the oil levels equalize between the reservoir and the pump, then replace the plug and making sure the seal is tight.

  • Page 11: Operation

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com OPERATION WARNING: DO NOT OVERSTROKE THE RAM. Overstroking will cause premature seal failure. Model 5-150 maximum stoke is 16 inches. CONTROLS • Three set screws (Item 100) are used to lock the workhead in the desired position along the head channels.

  • Page 12: Maintenance

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com MAINTENANCE LUBRICATION • Keep all working parts of the press well-oiled for easier operation. • Keep a light film of oil over the entire surface of the ram to prevent rust. CHECKING HYDRAULIC OIL LEVEL Hydraulic oil should be checked and refilled as needed once a week.
  • Page 13 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 1. If the press loses pressure: a. Check all tubing joins for leaks and tighten tube nuts. b. Leakage past the release valve (Item 67). Drain reservoir and remove packing nut (Item 66), valve rod (Item 64), and ball valve (Item 63).
  • Page 14 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 3. Nothing happens when press is operated. a. If motor does not run, the electrical circuit should be investigated. b. Release valve is open. Be sure to have release valve firmly closed when using press.

  • Page 15: Hydraulic Diagram

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com HYDRAULIC DIAGRAM Motor 2 H.P. Intake Check Valve Assem. Pump 950101 Reservoir Assembly 705919 Ball Valve Workhead 220V 905151-2 Valve Retainer 1953 Workhead 440V 905151-4 Check Valve Assem Eductor Assembly Ball Valve Nozzle 1287...
  • Page 16 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Sequence of Operation: 1. Press Idle – Dake Elec-draulic presses are operated through lever (11) after turning the electric motor switch to “ON”. This lever operated through its range provides ram speeds from zero to the maximum rated pressing speed of the press.

  • Page 17: Electrical Diagrams

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com ELECTRICAL DIAGRAMS 905150 REV012023...

  • Page 18: Exploded Views & Parts Lists

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com EXPLODED VIEWS & PARTS LISTS FRAME ASSEMBLY Item No. Part Name Part No. Pulley 1563P Frame 701030P Hex Cap Screw (3/4”-10 x 14”) 43720 Lock Washer (3/4”) 43649 Hex Nut (3/4”-10) 43919 Name Plate 81003...
  • Page 19 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Conduit Locknut 75257 Connector 41200-01 Table Plate 1534P V-Block 125H-128 Table Spacer 1553P Table Channel 4207P Table Pin (Also purchase 77271 & 302816) 7205P Spring Pin 77271 Safety Clip 302816 Base Angle 1551P...
  • Page 20 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com TABLE HOIST ASSEMBLY Item No. Part Name Part No. Crank Assembly 701653 Worm Shaft Retaining Ring 43982 Retaining Ring 43983 Worm Hoist Frame Drum Shaft Drum Key Worm Gear Cable Drum Cable 45954...
  • Page 21 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item No. Part Name Part No. Hex Nut (1/2”-13) 43916 Cylinder Gasket 9778 T-Ring (Serial No. > 192523) 37052 Ram Spring - Small 4196 Spring Spacer 4201 Ram Spring - Large 4195 Wear Ring 37045...
  • Page 22 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com * For presses with serial numbers lower than 192522 or made before 1992 refer to the exploded view and parts list on this page for accurate part information. All other parts that are not listed below are the same for all the 150-ton Elec-draulic I’s and can be found in this manual.
  • Page 23 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com EDUCTOR BLOCK ASSEMBLY Item No. Part Name Part No. Check Valve Seat 1300P Pipe Plug (3/8”) Ball Valve (Ø 1/2”) Relief Valve Seat 1301P Valve Guide 10752 Roll Pin 44333 Socket Head Pipe Plug (1”...
  • Page 24 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item No. Part Name Part No. Tube Fitting – Compression Elbow 19576 (1/4” x 1/8” NPTF) Set Screw (5/16”) 43575 Nose Piece 701709P Stroke Indicator Rod 4264P Hex Jam Nut (1/2”-13) 43940 Stroke Indicator Rod Nut 2259P...
  • Page 25 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Ball Valve 1936 Release Valve Rod 2257P Valve Rod Packing Washer 1937 Valve Rod Packing Nut 1931P Release Valve Handle 2230A Spindle Washer Hex Cap Screw (3/8”-16 x 3/4”) 43324 Eductor Valve Bushing 1288P...

  • Page 26: Ordering Information

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Straight Tube Fitting (1/2” x 3/8” NPTF) 1251 Tube Assembly 705921 Tube Fitting – Elbow (1/2” x 3/8” NPTF) 1252 Tube Assembly 701161 Elbow Tube Fitting (7/8” x 3/4” NPTF) 1944 Tube Assembly 701165...

  • Page 27: Installation

    Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com INSTRUCTIONS AND PARTS LIST FOR MODEL 50-101 3/4 GPM Hydraulic Pump Variable Volume – Step Control DESCRIPTION This unit is a five-piston axial type piston pump designed for heavy-duty industrial application up to 6000 psi continuous and 8000 psi intermittent.
  • Page 28 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com MAINTENANCE A) Minor Repairs – Minor repairs are considered those that so not involve total disassembly of the pump. External leaks around the pump, for example, can usually be eliminated by tightening screws and/or fittings around the leakage area.
  • Page 29 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SYMPTOM CAUSE SOLUTION Check fluid level and provide Inlet line is above fluid level adequate fluid to fill entire system Check for loose inlet line Air in suction pump connections Fill pump cast with Mobil DTE Pump not primed...
  • Page 30 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 905150 REV012023...
  • Page 31 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item No. Part Name Part No. Pump Shaft 25110 Woodruff Key 608 300449 Oil Seal 26184 Retaining Ring – Truarc 27468 McGill Roller Bearing MR-14 26186 Rollway Thrust Bearing T618 26185 Wobble Plate 25200...
  • Page 32 DAKE STANDARD TERMS & CONDITIONS OF SALE All proposals and quotations for the original sale of our products are subject to the following terms and conditions: ACCEPTANCE OF ORDER: All orders are subject to acceptance by Dake at its main office in Grand Haven, Michigan. APPLICABLE LAWS: This quotation or acceptance shall be governed in all respects by the laws of the State of Michigan.

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