Tronair 51 0 Series Operation & Service Manual
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Tronair 51 0 Series Operation & Service Manual

Hydraulic power units
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OPERATION & SERVICE MANUAL
51X0 Series
5110, 5120, 5130, 5140
Hydraulic Power Units
08/2021  Rev. 02
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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  • Page 1 5110, 5120, 5130, 5140 Hydraulic Power Units 08/2021  Rev. 02 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT CHANGED 11/2017 Original release 08/2021 Added section 5.6 Infrequent HPU Use and updated 8.0 Maintenance...

  • Page 3: Table Of Contents

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit TABLE OF CONTENTS PAGE FRONT PANEL CONTROLS ............................... 1 INTERNAL COMPONENTS ................................. 2 ELECTRICAL SCHEMATIC ................................. 3 HYDRAULIC SCHEMATIC ................................4 PRODUCT INFORMATION .............................. 5 DESCRIPTION..............................5 MODEL & SERIAL NUMBER ..........................5 MANUFACTURER ..............................
  • Page 4 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit 10.0 IN SERVICE SUPPORT ..............................14 11.0 GUARANTEES/LIMITATION OF LIABILITY ........................14 12.0 APPENDICES ................................. 14 08/2021 | Rev. 02...

  • Page 5: Front Panel Controls

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Front Panel Controls 08/2021 | Rev. 02 Page | 1...

  • Page 6: Internal Components

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Internal Components 08/2021 | Rev. 02 Page | 2...

  • Page 7: Electrical Schematic

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Electrical Schematic 08/2021 | Rev. 02 Page | 3...

  • Page 8: Hydraulic Schematic

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Hydraulic Schematic 08/2021 | Rev. 02 Page | 4...

  • Page 9: Product Information

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 10: Safety Information

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit SAFETY INFORMATION USAGE AND SAFETY INFORMATION The HPU provides pressurized hydraulic fluid for performing aircraft maintenance. To ensure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information.

  • Page 11: Training

    5.1.1 Training Be sure that all personnel who will use the machine read the operating manual and receive training. We encourage customers to call Tronair to discuss any operating or testing requirements. 5.1.2 Use of the HPU Reservoir It is suggested that the integral reservoir be used whenever possible. Use of this reservoir eliminates any possibility of cavitation of the pump.

  • Page 12: Reservoir Selector Valve Operation

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit 5.2.3 Reservoir Selector Valve Operation Operation of the reservoir selector valve allows the operator to select either the aircraft reservoir (Closed Loop) of the HPU reservoir (Open Loop). CAUTION! The reservoir selector valve should only be operated when the HPU is running.

  • Page 13: Sample Valve

    If additional bleeding is required, proceed with the following steps: Connect the pressure and return hoses together. (Kits containing the necessary fitting(s) are available from Tronair) If the unit is equipped with pressure and return ball valves, open the ball valves prior to starting the unit.

  • Page 14: Infrequent Hpu Use

    Hydraulic Power Unit INFREQUENT HPU USE If the unit is not used frequently Tronair recommends operating the unit monthly. Operating regularly assures that the seals are kept lubricated, eliminates air pockets in the system, reduces moisture in the fluid and helps extend the hose life.

  • Page 15: Hourmeter (Option F  60 Hz)

    Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Hourmeter (Option F  60 Hz) 5.7.2 The Hourmeter records operating hours of the HPU. The main use of the Hourmeter is to schedule filter changes. 5.7.3 Pyrometer (Option K) The Pyrometer indicates fluid temperature in the return system. It is normal for this temperature to increase when the aircraft is not demanding any flow and the HPU is holding pressure.

  • Page 16: Trouble Shooting

    MAINTENANCE If the unit is not used frequently Tronair recommends operating the unit monthly. Operating regularly assures that the seals are kept lubricated, eliminates air pockets in the system, reduces moisture in the fluid and helps extend the hose life. If the unit is not used frequently see 5.6 Infrequent Use Procedure.

  • Page 17: Provision Of Spares

    Website: www.tronair.com For Spare Parts, Operations & Service Manuals or Service Needs: Scan the QR code or visit Tronair.com/aftermarket RECOMMENDED SPARE PARTS LISTS It is recommended that the following spare parts be kept on hand and available for immediate use during maintenance.
  • Page 18 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 19 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit This page left blank intentionally. 08/2021 | Rev. 02 Page | 15...
  • Page 20 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit External Components When ordering replacement parts/kits, please specify model, serial number and color of your unit. All Units Item Part Number Description U-1013 Caster (Rigid) H-1207 Latch HC-2267 Pyrometer (Option K) HC-1399 Gauge, Pressure EC-1058 Switch, On/Off...
  • Page 21 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit External Components Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description HC-2150 Flowmeter HC-2150-A1 Flowmeter (Calibrated) TF-1039-01*180 Hose, Return TF-1039-01*300 Hose, Return (Option A) TF-1037-01*180 Hose, Pressure TF-1037-01*300 Hose, Pressure (Option A) Model 5130 Parts List...
  • Page 22 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Internal Components When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description TF-1039-02*20.8 Assembly, Hose TF-1039-05*16.2 Assembly, Hose...
  • Page 23 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Model 5130 Parts List Fluid Type: Aviation Phosphate Ester, Type IV & V Item Part Number Description TF-1041-01*20.8 Assembly, Hose TF-1041-07*16.2 Assembly, Hose TF-1041-07*17.3 Assembly, Hose HC-1214 Cooler EC-1229 TF-1041-10*32.0 Assembly, Hose TF-1041-09*28.0 Assembly, Hose HC-1388-01...
  • Page 24 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Electrical Components When ordering replacement parts/kits, please specify model, serial number and color of your unit. Set Item 01 to "Manual" and set "A2" to its corresponding full load amps. Item Part Number Description EC-1834 Relay, IEC Overload...
  • Page 25 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Reservoir Selector Valve Note: This valve is not field serviceable. Contact Tronair for service information. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description K-2139 Kit, Replacement Selector Valve Model 5130 Parts List Fluid Type: Aviation Phosphate Ester, Type IV &...
  • Page 26 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Bypass Valve When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description HC-1254 Assembly, Bypass Valve HC-1130 Handle, Valve...
  • Page 27 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Control Module When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description J-1476 Body, Valve HC-1262 Valve, Check...
  • Page 28 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Reservoir Assembly Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description H-1164 Reservoir HC-1106 Filler, Breather H-1733-01 Gasket, Cover H-1735-02 Washer, Nylon HC-1029 Diffuser HC-1107 Strainer The remaining part is fluid specific.
  • Page 29 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit This page left blank intentionally. 08/2021 | Rev. 02 Page | 25...
  • Page 30 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Pump/Motor Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. NOTE: All bolts are Grade 5.   See Appendix II Pump manufacturer's service booklet for additional information of Hydraulic Pump and additional repair kits.
  • Page 31 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Pump/Motor Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description K-4268 Kit, Hydraulic Pump with Hardware Shaft Seal Shown...
  • Page 32 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Filter Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. NOTE: Item 3 is included in Item 2. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description...
  • Page 33 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Pressure Relief Valve When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description HC-1264-01 Valve, Pressure Relief HC-2010-910...
  • Page 34 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Check Valve When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description HC-1262 Valve, Check HC-2010-910 O-ring...
  • Page 35 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Split System (Option C) When ordering replacement parts/kits, please specify model, serial number and color of your unit. All Models Item Part Number Description G-1009-09 U-Bolt G-1009-18 U-Bolt HC-1111 Valve, Ball (Return) The remaining part is fluid specific.
  • Page 36 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Split System Crossover Check (Option D) When ordering replacement parts/kits, please specify model, serial number and color of your unit. All Models Item Part Number Description HC-1042 Gauge, Pressure HC-1059 Valve, Check 08/2021 | Rev.
  • Page 37 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit This page left blank intentionally. 08/2021 | Rev. 02 Page | 33...
  • Page 38 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Reservoir Fill Hand Pump (Option M) When ordering replacement parts/kits, please specify model, serial number and color of your unit.  Reference Pages 36 & 37 for Hand Pump exploded view and additional Replacement Parts and Kits 08/2021 | Rev.
  • Page 39 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Reservoir Fill Hand Pump (Option M) When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description TF-1043-01*180...
  • Page 40 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Hand Pump (Option M) When ordering replacement parts/kits, please specify model, serial number and color of your unit. 08/2021 | Rev. 02 Page | 36...
  • Page 41 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Hand Pump (Option M) When ordering replacement parts/kits, please specify model, serial number and color of your unit. All Models Item Part Number Description 531-000 Clevis Pin Assembly 568-120 Tie Rods 582-125 Retaining Flange 504-120 Tube...
  • Page 42 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Return Filter Assembly (Option W) When ordering replacement parts/kits, please specify model, serial number and color of your unit. NOTE: Item 4 is included with Item 3. 08/2021 | Rev. 02 Page | 38...
  • Page 43 Models: 5110, 5120, 5130, 5140 Hydraulic Power Unit Return Filter Assembly (Option W) When ordering replacement parts/kits, please specify model, serial number and color of your unit. Model 5110 & 5120 Parts List Fluid Type: MIL-PRF-5606 & MIL-PRF-83282 Item Part Number Description HC-1453 Assembly, Filter...
  • Page 45 APPENDIX I Instrument Certification Notice...
  • Page 47 Re-calibration should be done on a periodic basis as dictated by the end user's quality system or other overriding requirements. Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers unless requested at the time of placed order. These instruments are considered reference indicators only and are not critical to the test(s) being performed on the aircraft.
  • Page 49 APPENDIX II Oilgear Type PVWJ Pump Manual...
  • Page 123 APPENDIX III Lincoln Motor Manual...
  • Page 129 APPENDIX IV Models: 5110 Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
  • Page 143 APPENDIX V Model: 5120 SDS Hydraulic Fluid MIL-PRF-83282...
  • Page 155 APPENDIX VI Model: 5130 SDS Hydraulic Fluid Phosphate Ester...
  • Page 177 APPENDIX VII Model: 5140 SDS Hydraulic Fluid MIL-PRF-87257...

This manual is also suitable for:

5110512051305140

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