Westinghouse WGen7500DF User Manual
Westinghouse WGen7500DF User Manual

Westinghouse WGen7500DF User Manual

Dual fuel portable generator
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USER MANUAL
PUSH BUTTON
REMOTE START
ELECTRIC START
W
Gen7500DF
Dual Fuel Portable Generator
GASOLINE: 7500 Running Watts | 9500 Peak Watts
PROPANE: 6750 Running Watts | 8550 Peak Watts

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Summary of Contents for Westinghouse WGen7500DF

  • Page 1 USER MANUAL PUSH BUTTON REMOTE START ELECTRIC START Gen7500DF Dual Fuel Portable Generator GASOLINE: 7500 Running Watts | 9500 Peak Watts PROPANE: 6750 Running Watts | 8550 Peak Watts...
  • Page 2: All Rights Reserved

    Contact our service team to order altitude kits. FOR YOUR RECORDS: Date of Purchase: Generator Model Number: Purchased from Store/Dealer: Generator Serial Number: HAVE QUESTIONS? Email us at service@wpowereq.com or call 1-855-944-3571 2 | Westinghouse Portable Power...
  • Page 3: Product Registration

    IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to:...
  • Page 4: Table Of Contents

    Generator Features ......13 WGen7500DF Schematic ....33 Control Panel Features .
  • Page 5: Safety

    NOTE: Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended. Read Manufacturer’s Instructions Read Safety Messages Before Proceeding Wear Personal Protective Equipment (PPE) Westinghouse Portable Power | 5...
  • Page 6: General Safety Rules

    Never use the generator to power medical support equipment. engine misfires often. Always disconnect tools or Always remove any tools or other service equipment used during appliances from the maintenance from the generator before operating. generator before starting. 6 | Westinghouse Portable Power...
  • Page 7: Safety Labels And Decals

    Number : Numéro de contrat MWE Investments LLC Designed in Columbus , Ohio USA principa l de CSA Columbus Ohio 43228 Etats-Unis Co n u à columbus , Ohio,tats-Unis Made in China/ Fabriqu é en Chine Westinghouse Portable Power | 7...
  • Page 8 SAFETY SAFETY LABELS AND DECALS 8 | Westinghouse Portable Power...
  • Page 9: Fuel Safety

    • Make sure the generator and propane tank are on a flat surface before operating. • If there is a propane odor do not start the unit because there may be a potential leak. • Never place propane tank near engine exhaust. Westinghouse Portable Power | 9...
  • Page 10: Unpacking

    Open the Wheel Kit Accessories box and verify the contents against the list right. If any parts are missing, contact our service team at service@wpowereq.com or call 1-855-944-3571. LPG hose is shipped under fuel tank on opposite side of generator 10 | Westinghouse Portable Power...
  • Page 11: Assembly

    3. Install the mounting foot to the frame using M8 flange 4. Repeat previous steps on other wheel. bolts. 1 - Mounting Feet 2 - Flange Bolts M8 Westinghouse Portable Power | 11 Figure 1 - Assemble Mounting Feet to Frame...
  • Page 12: Connecting The Battery

    1 - Positive (+) Battery Cable (Red) 2- Negative (-) Battery Cable (Black) 2. Securely tighten the positive (+) battery cable (red boot) to the positive (+) battery post. Make sure boot is over battery post. 12 | Westinghouse Portable Power...
  • Page 13: Features

    Single Piece Handle: Includes rubber grip. Allows and outlets. you to easily push or pull unit with one hand. Battery: Included for electric start models. Oil Fill Plug/Dipstick: Must be removed to add and check oil. Westinghouse Portable Power | 13...
  • Page 14 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing. Alternator Cover: Gain access to alternator wiring. Remote Start Pairing Button: Initiates the remote key fob pairing function. 14 | Westinghouse Portable Power...
  • Page 15: Control Panel Features

    CONTROL PANEL FEATURES Fuel Selector Switch: Select and turn on gas or Smart Switch Outlet: Connects the propane. Westinghouse ST Switch (sold separately) to the control panel. Push Start Button: Battery Charge Port: Used to charge the battery • Push for 1 second to automatically start the engine.
  • Page 16: Operation

    Contact our service • Block cooling vents team 1-855-944-3571 for altitude part kits. • Block air intake system High Altitude Carburetor Kit Part Number: 140545 16 | Westinghouse Portable Power High Altitude DF Regulator Part Number: 140547...
  • Page 17: Powercord

    Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
  • Page 18: Transfer Switch Connections

    Filling the fuel tank with gasoline while the TRANSFER SWITCH CONNECTIONS generator is running can cause gasoline to leak The Westinghouse generator is wired with the neutral and come in contact with hot surfaces that can ignite the gasoline. bonded to ground. If you are connecting your generator...
  • Page 19: Engine Fluids And Fuel

    Do not use provided LPG CAUTION hose for any other appliances. Always turn off the propane tank and disconnect LPG hose when not in use. Avoid prolonged breathing of gasoline vapors. Westinghouse Portable Power | 19...
  • Page 20: Connecting To Large Lpg/Propane Tank

    When starting on propane the engine may run rough for a few seconds while it purges gasoline in the carburetor. If the engine fails when switching fuel sources simply restart the unit on the fuel source that you switched to. 20 | Westinghouse Portable Power...
  • Page 21: Programming The Generator For Remote Start

    3,700 W, whichever is the lesser. 5. Press and hold the REMOTE PAIRING button until the red light on the push button start (3) goes out. Westinghouse Portable Power | 21 The generator is now programmed to start remotely.
  • Page 22: Starting The Generator

    Turn the fuel selector knob to PROPANE (see the generator using the recoil start as instructed in Figure 10). Manually Starting a Generator on page 23.  c. Fully open the valve on the propane tank. 22 | Westinghouse Portable Power 7. Plug in electric devices.
  • Page 23: Manually Starting The Generator

    7. Firmly grasp and pull the recoil handle slowly until you feel increased resistance. At this point, apply a rapid pull while pulling up and slightly away from the generator (see Figure 12). Figure 12 - Pull recoil 8. Plug in electric devices. Westinghouse Portable Power | 23...
  • Page 24: Maintenance

    Use or Every Year Engine Oil Check Level Change Change Cooling Features Check/Clean Air Filter Check Clean* Replace Spark Plug Check/Clean Replace Spark Arrestor Check/Clean *Service more frequently if operating in dry and dusty conditions 24 | Westinghouse Portable Power...
  • Page 25: Cleaning Spark Arrestor

    MAINTENANCE TABLE 2: MAINTENANCE SCHEDULE - AUTHORIZED WESTINGHOUSE SERVICE DEALER PERFORMED After First 20 After 50 Hours After 100 Hour After 300 Hours Before Every Hours or First of Use or Every of Use or Every of Use or Every...
  • Page 26: Engine Oil Maintenance

    5. Remove oil fill plug/dipstick (see Figure 18 below). 8. Continue to add oil until the oil is at the correct level. See Figure 19. 9. Replace the oil fill plug/dipstick. Figure 18 - Oil Fill Plug/Dipstick 26 | Westinghouse Portable Power...
  • Page 27: Changing Engine Oil

    6. Rinse in clean water by submerging the air filter of hazardous materials. Consult local authorities or elements in fresh water and applying a slow reclamation facility. squeezing action Westinghouse Portable Power | 27...
  • Page 28: Spark Plug Maintenance

    Never apply any side load or move the spark plug laterally Westinghouse Part Number: 180526 when removing the spark plug. Applying a side load or moving the spark plug laterally may crack and damage the spark plug boot. 28 | Westinghouse Portable Power...
  • Page 29: Checking And Adjusting Valve Lash

    0.0035 ± 0.0043 in 0.0043 ± 0.0051 in (0.09 ± 0.11 mm) (0.11 ± 0.13 mm) charger into the charging port on the generator control panel. Plug the charger into a 110/120-volt AC outlet. Bolt Torque 8-12N.m 8-12N.m Westinghouse Portable Power | 29...
  • Page 30: Battery Replacement

    9. Replace the spark plug (see Spark Plug Maintenance tions. Use a vacuum cleaner to remove dirt and debris on page 28). stuck in the cooling air inlets and exhaust ports. 30 | Westinghouse Portable Power 10. Move the generator to a clean, dry place for storage.
  • Page 31: Troubleshooting

    3. Restart the generator and reduce the load. stops running. 4. If trying 1-3 above does not solve the 4. Take the generator to your nearest authorized problem,the cause might be a fault in the service dealer. generator. Westinghouse Portable Power | 31...
  • Page 32 Move the fuel selector valve to propane. Turn the gasoline fuel valve to off. Start the engine and allow the engine to run until the fuel has been consumed in the carburetor. Begin propane start up procedure. 32 | Westinghouse Portable Power...
  • Page 33: Schematics

    WGen7500DF SCHEMATIC Westinghouse Portable Power | 33...
  • Page 34: Exploded And Engine Views

    14.1 120502 CARBON BRUSH COMP 180590 ENGINE ASSY 14.2 120503 GROUNDING POST COMP 130527 PANEL COMP 120504 MOTOR STAND 11.1 130528 ONE-PUSH START SWITCH 100540 GASKET, ROTOR BOLT M10.5XM30X4 120514 BOLT M10X1.25X275 34 | Westinghouse Portable Power 120513 BOLT M6X190...
  • Page 35 FUEL FRAME BRACKET 99546 1.1L OIL BOTTLE 100512 FOOT BRACKET 100714 REMOTE KEY FOB 100515 VIBRATION ISOLATION PAD, SQUARE Westinghouse Generator Accessories (call to order) 100582 BOLT M6X28 210004 GENERATOR COVER 100510 FLAT WASHER Φ13XΦ37X4 210003 WGC25 25’ POWER CORD...
  • Page 36: Wgen7500Df Engine View

    BALL BEARING 180504 OIL SEAL 190411 SEAL, GOVERNOR ARM SHAFT 190410 SHAFT, GOVERNOR ARM 190409 WASHER, GOVERNOR ARM SHAFT 190408 PIN, LOCK 180507 BOLT DRAIN PLUG 180508 WASHER, DRAIN PLUG 180586 SWITCH ASSEMBLY, OIL LEVEL 36 | Westinghouse Portable Power...
  • Page 37 WGen7500DF ENGINE PART NO. Part. DESCRIPTION Part. DESCRIPTION 130536 BOLT M6X16 180742 PIN DOWEL 180604 DOWEL PIN, CASECOVER 180513 GASKET, CYLINDER HEAD 190407 PISTON 180523 BOLT M10X80 190406 SCRAPER RING SET, PISTON 180526 SPARK PLUG 190405 ROD ASSEMBLY., CONNECTING 180810...
  • Page 38 38 | Westinghouse Portable Power Version 07.25.18KD...

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