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- Page 1 UGP-20G/24G/30G OF1 Models ODS Pilot Assembly Installation Instructions 2245 WYECROFT ROAD, OAKVILLE. ON. CANADA L6L 5L7 TEL: 905 827 6154 TF: 877 427 2266 FAX: 905 827 2027 E: info@uniqueappliances.com www.uniqueappliances.com...
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Page 2: Tools Required
UNIQUE UGP-20G/24G/30G ODS PILOT ASSEMBLY KIT This kit contains all the parts necessary to change out the older style pilot assembly and replace it with an improved style that will minimize oven shutdown issues due to pilot flame dropout. Included is: thermocouple and new pilot burner with gas line, mounted on a bracket, ignition lead wire, as well as a mounting bracket to mount the assembly to the burner tube. - Page 3 SHUT OFF GAS SUPPLY TO RANGE UNHOOK GAS LINE FROM BACK OF RANGE (IF NEEDED) PULL RANGE OUT AND AWAY FROM WALL. YOU WILL NEED ACCESS TO BACK SIDE AS WELL AS THE FRONT Using the drill with the Phillips bit, remove all burner mounting screws.
- Page 4 On the back side of the range, remove backsplash mounting screws. (#1 and #2: 2 screws on each side) Remove the 8 screws that hold the back-protective sheet in place, starting in the top right and working clockwise around the unit. This will remove the back panel and allow you to remove the backsplash by sliding it towards the front of the range.
- Page 5 Back Panel Removed View with back panel removed completely. Slide backsplash forward to remove Backsplash Removed In order to remove the backsplash, after removing screws you must slide the backsplash towards the front of the range to release from mounting clips.
- Page 6 In order to remove the top of the range, you must gently push down all the burner bases so the electrodes are not poking through the cooktop With burner pushed down Push down all burners. With all burner bases and electrodes below the cooktop surface, we can now remove the top.
- Page 7 Top is now removed Top is now removed here. The next steps will take you through how to remove the oven door. (The instructions for this are also located in your user manual on Page 31) 2245 WYECROFT ROAD, OAKVILLE. ON. CANADA L6L 5L7 TEL: 905 827 6154 TF: 877 427 2266 FAX: 905 827 2027 E: info@uniqueappliances.com www.uniqueappliances.com Pg.
- Page 8 Oven hinge open Oven hinge (on left and right side) (do this on both sides) Slowly close oven door. Ensure locking cover that was opened rests on the metal of the interior of the door (both sides) To remove the oven door, first open the door all the way, then pop up and open both of the locking covers on both hinges (left and right side).
- Page 9 With oven door removed and With oven door now removed set aside, remove both of the oven racks from inside the oven cavity. Remove both oven racks Do not remove the oven rack mounts on the side walls. Lift up from both Remove oven floor by using both sides near back of hands, lifting up from the sides of the...
- Page 10 Spark module On back side of range, locate the spark module as shown. Carefully cut the zip tie that is holding all of the wiring components Cut zip tie together, being cautious not to damage the wires. The zip tie will need to be replaced with the supplied zip tie prior to the back panel being re-installed.
- Page 11 Now locate the oven valve Use 8mm wrench centered behind the control panel. for both Using an 8mm wrench, loosen both connections for the thermocouple and for the pilot gas line. Once loose, you can unscrew the rest of the way by hand. This is showing both connections completely removed from their respective connection points.
- Page 12 Pull both thermocouple and pilot line out of this support bracket. Straighten out both existing thermocouple and pilot flame gas line. At the back of the range, pull both the thermocouple and pilot gas tube out the back of the top support bracket, and straighten both lines out and away from the back of the range as shown.
- Page 13 Back inside the oven cavity, using either the Phillips bit on the drill or a screw driver, remove both of the screws that are securing the pilot assembly to the main oven burner tube. Set these 2 screws aside as you will need them to attach the new assembly.
- Page 14 Remove the supplied components from the package, and gently unroll both the thermocouple and the pilot gas tube. Starting from the assembly and working your way to the connection tip is easiest. MAKE SURE TO NOT BEND THE PILOT GAS TUBE AT ANY SHARP ANGLES TO PREVENT GAS LEAKS ONCE ASSEMBLED.
- Page 15 Now that you have the assembly straightened out, you will need to connect the red ignition wire to the assembly as shown below. Attach ignition lead here Lead now attached Insert the entire assembly into the oven cavity, feed the thermocouple, pilot gas tube and ignition lead through the hole at the back of the range.
- Page 16 Back of range with new You should now see the components thermocouple, pilot gas tube and red ignition lead all protruding through the back of the range as shown. Inside the oven cavity you will now need to remove the nuts and bolts from the assembly in order to prepare it for mounting to the bracket.
- Page 17 Main burner mounting Main burner bracket mounting bracket Place the main burner mounting bracket on the main burner gas tube, with the holes closest to the front of the range, so that the align with the holes in the main burner tube. Do not attach with screws yet.
- Page 18 The pilot assembly must be Red wire on far installed as shown, with the red right ignition wire on the far right and the thermocouple on the far left. Gently bend the thermocouple and pilot tube line until the assembly is lined up and under the mounting bracket as shown below.
- Page 19 Left side bolt and nut hand tightened Insert the bolt through both the assembly and the mounting bracket, and secure with nut. Hand tighten the nut to keep the assembly in place so you can attach the other nut and bolt on the other side.
- Page 20 Use the Phillips screwdriver on the bolt, and the 7mm wrench on the nut to fully tighten both sides of the assembly to the mounting bracket. Tighten both nuts with 7mm wrench Use the Phillips screwdriver to stop bolts from spinning while tightening nuts. 2245 WYECROFT ROAD, OAKVILLE.
- Page 21 With the 2 mounting screws that were set aside from the previous pilot assembly, securely fasten the mounting bracket to the main gas burner tube. The pilot assembly should now be securely installed on the main burner tube. Install mounting screws and tighten On the back of the range, attach the red ignition lead to the spark...
- Page 22 Gently bend the thermocouple and pilot gas tube up, from where it exits the back of the range, and slide it through the top support Thermocouple bracket as shown below. Pilot gas tube Recommend getting it through the top before trying to make it nice and tidy.
- Page 23 Measure 10mm up from the end of the pilot gas line. Put a mark with a marker. This is where you will want your compression fitting to sit when complete. Insert the pilot gas tube into the back of the gas valve, keeping a firm grip on the pilot tube so you do not push it too far into the valve.
- Page 24 Full tighten both connections Fully tighten both connections with the 8mm wrench. A ¾ turn to a 1 full turn should be enough. Do not try to overtighten. Using some soap and water, bubble test the pilot gas tube at the connection point (far right connection in picture above) to check for leaks.
- Page 25 At this point you are ready to connect the propane supply line back to the regulator at the back of the appliance (if disconnected) and test the functionality of the new pilot assembly. The image below shows how robust your flame should be. For initial startup, allow at least 1 minute for the gas to get all the way from the tank, through the valve, and down to the pilot.
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