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Range Road 6036AW Owner's Manual

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Range Road Range Road 6036AW
Sawmill
Owner's Manual
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic
safety precautions may result in serious personal injury.
Range Road Enterprises Ltd
Box 5 Site 9 RR1
Lacombe, AB T4L 2N1
www.range-road.ca

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  • Page 1 Range Road Range Road 6036AW Sawmill Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Range Road Enterprises Ltd...

  • Page 2: Intended Use

    INTENDED USE The Range Road Saw Mill is portable and versatile which makes it a great tool for any lumber project. It has the capabilities of sawing logs up to 37” in diameter, 8” thick and a cutting length of 125”.

  • Page 3: General Safety Rules

    Watch what you are doing and use common sense when using a saw mill. Do not use a saw mill while you are tired or under the influence of drugs, alcohol or medication. Inattention Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

  • Page 4: Important Safety Information

    It is also a good idea to back off the blade tension when not in use, helps to preserve belt and blade life. Inspect it for good working condition prior to storage and before re-use. IMPORTANT SAFETY INFORMATION Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...

  • Page 5: Setup Precautions

    !!! CARBON MONOXIDE HAZARD !!! Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 6 6. Use only accessories that are recommended by Range Road for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.

  • Page 7: Service Precautions

    Service Precautions • Before servicing, maintenance or cleaning: - Turn the engine switch/key to its “OFF” position. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

  • Page 8: Specifications

    • Wear approved safety goggles, heavy-duty gloves, and a dust mask/respirator during service. • Maintain all labels on the saw mill. These show important information. If unreadable, missing or damaged, contact Range Road for a replacement. • Have the equipment serviced by a qualified repair person using only OEM replacement parts. This will ensure that the safety of the saw mill is maintained.
  • Page 9 If you do not feel completely comfortable assembling it, please have a qualified technician assemble it. Note: For any additional information regarding the saw mill parts, refer to Assembly Diagram near the end of this manual. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 10 Open the package and carefully remove the individual parts and boxes from the crate and organize on the floor. Leave the large head unit resting in the crate. Locate all the rail pieces and lay out on the floor. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 11 The angle iron rails will now be mounted to the square tubing frame – don’t tighten the hardware yet as the rails may need to be adjusted when the two track sections are joined together. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 12 The rail sections can now be joined together using the flat plate on the outside and the “L” bracket on the inside. The loose rails can now be pushed together so there is no space between the rail ends. Tighten rails down to sqaure tubing. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 13 The end Brackets can also be installed at this time. The bunks can now be mounted to the “L” brackets and the two sides of the track will be joined together. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 14 When attaching the bunks to the “L” brackets, keep these bolts loose for now. The sawmill head (once assembled) will be used to set the width of the track. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 15 Then do cross measurements now to make sure the rails are square to each other. Both measurements should be within ¼” of each other. Leave the bunks loose. Next step will be to move onto the head assembly. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 16 These will also have the pulleys mounted to them. Install upright so the holes where the pulleys were located are at the top. Install with the holes facing out to the sides. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 17 The rear uprights will now be inserted into the top bracket assembly Insert the uprights so the two holes line up with the holes in the top bracket assembly – loosely install bolts. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 18 The top bracket will line up with the front posts that were installed earlier. Before installing any bolts, the front header with the Range Road logo and the silver “L” bracket for the measuring gauge will also be installed and all held together with the main top bracket assembly.
  • Page 19 On the water tank side install the scale bracket with the bolts. Place spacers and pulleys on bottom bolts, pulley circlips face the spacers, put nuts and washers on but do not tighten up yet. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 20 Take out bolt for water tank and mount water tank holder. The lift cables will now be installed, left and right side. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 21 Find the two stubs on the inside of the top plate behind the pulley arm, place a cable loop over a stub and run cable around pulleys and down to head. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 22 Hook the power lift motor up to the battery and lift the head assembly up about 8”. (this picture shows a unit with a manual crank, but the procedure is the same) Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 23 Mount left and right roller assemblies onto the galvanized tubes, snug bolts up but do not tighten them. Install carriage stabilizer. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 24 Install the measuring gauge onto the head assembly. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 25 Keep in mind that the head will be sitting on the track which will raise the unit about 5” or so. The lower 8 bolts for the feet and the upper 8 bolts for the top bracket assembly can be tightened. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 26 “L” brackets which will lock everything in place. Run the mill up and down the track again to make sure it runs smoothly. Adjust if necessary. . Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 27 Install log dog into frame rails, there are multiple frame holes for mounting, choose the one that works best for your size of log. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 28 Install T-handles into track cross supports to hold the log supports in place, adjust silver pin on head unit so that the blade is protected if the head is lower than the log support. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 29 Note that the fuel tank sits on the bracket and does not bolt into place – hardware is provided but holes need to be drilled into the bracket if you wish to have the tank bolted down. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 30 The red cable will go to the top stud on the starter solenoid. Black cable can go to any bolt on the engine block – we used one of the bolts that holds the key assembly to the engine. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 31 Run the unit up to full rpm and verify blade is running smooth, the units moves up and down easily and engine is running properly. There are different adjustment procedures and troubleshooting listed below in this manual. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 32 Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...
  • Page 33 Bolt 99 with a wrench. Then tighten Nut 98C after adjustment. Continue making small adjustments until the Blade stays centered. AFTER any adjustment, tighten Bolts 96A and 96B and nuts 98A and 98B. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...

  • Page 34: Blade Adjustment

    Blade Adjustment NOTE: Use a tape measure to verify distances. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

  • Page 35: Engine Operation

    8. Place the log to be cut on the Supports. See Figure T. Brace the log against the Log Supports to prevent movement during sawing. The log should be positioned so that the force of cutting holds it against Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...
  • Page 36 12. Release both T-Handles . Turn the Height Adjustment Handle and lower the cutting height until the Scale Pointer points to the desired thickness. Tighten both T-Handles. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...

  • Page 37: Throttle Control

    17. Throttle speed may need to be increased when the Saw is under load. 18. Move the Saw Head slowly along the track and against the log to make the cut. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

  • Page 38: Maintenance Procedures

    2. Clean the engine and/or prepare it for storage according to engine manual instructions. 3. Apply a thin coat of rust preventive oil to all uncoated metal parts. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1...

  • Page 39: Equipment Troubleshooting

    Tension blade properly Blade cuts Too much blade speed and/ Reduce blade speed and rate of feed. feed rate. rough. Blade is too coarse. Use recommended blade only. Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

  • Page 40: Please Read The Following Carefully

    Note: Some parts are listed and shown for illustration purposed only, and are not available individually as replacement parts. WARRANTY One-year limited warranty For technical questions, please visit www.range-road.ca www.range-road.com Range Road Enterprises Ltd Box 5 Site 9 RR1 Lacombe, AB T4L 2N1 www.range-road.ca...

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