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Allen-Bradley PowerFlex SCR Installation Instructions Manual
Allen-Bradley PowerFlex SCR Installation Instructions Manual

Allen-Bradley PowerFlex SCR Installation Instructions Manual

Dc drive - frame a scr modules for drives with a power traces circuit board

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What This Kit Includes
®
PowerFlex
DC Drive - Frame A SCR Modules
for Drives with a Power Traces Circuit Board
ATTENTION: Only qualified personnel familiar with DC
!
drives and associated machinery should plan or implement the
installation, start-up and subsequent maintenance of the system.
Failure to comply may result in personal injury and/or equipment
damage.
ATTENTION: To avoid an electric shock hazard, ensure that all
!
power to the drive has been removed before performing the
following.
ATTENTION: This drive contains ESD (Electrostatic
!
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
"Guarding Against Electrostatic Damage" or any other
applicable ESD protection handbook.
• SCR modules (3 for non-regenerative drives, 6 for regenerative drives)
• Mounting screws and washers (6 for non-regenerative drives, 12 for
regenerative drives)
• Gate leads (6 for non-regenerative drives, 12 for regenerative drives)
• Thermal Grease
• Static strap
Important: The SCR Modules supplied with this kit should only be used in
the following Frame A drives:
230V AC Input
Drive Current
AC Line
Rating Code DC Amps
Amps
7P0
7
5.7
9P0
9
7.4
012
12
9.8
020
20
16
029
29
24
038
38
31
055
55
45
Installation Instructions
460V AC Input
Drive Current
HP
Rating Code
DC Amps
1.5
4P1
4.1
2
6P0
6
3
010
10
5
014
14
7.5
019
19
10
027
27
15
035
35
045
45
052
52
AC Line
Amps
HP
3.3
2
4.9
3
8.2
5
11.4
7.5
15.5
10
22.1
15
28.6
20
36.8
25
42.5
30

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Summary of Contents for Allen-Bradley PowerFlex SCR

  • Page 1 Installation Instructions ® PowerFlex DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board ATTENTION: Only qualified personnel familiar with DC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
  • Page 2 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board • Phillips ® Tools That You Need screwdriver • Flathead screwdriver • Nut driver or wrench for hex stand-offs • Torque wrench ® Phillips is a registered trademark of Phillips Screw Company.
  • Page 3 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 1: Remove Power from the Drive ATTENTION: Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur.
  • Page 4 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 2. Disconnect the DPI cable from the HIM assembly (if present). 3. Remove the screws that secure the bottom cover to the drive, then slide the cover down and off the drive chassis.
  • Page 5 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 6. Disconnect the HIM Communication cable from the connector on the upper right corner of the Control board and set the cover aside. Pull tabs out to disconnect cable.
  • Page 6 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 3: Remove the Note: The SCR Modules are located on the heat sink of the drive, behind the Control, Pulse Transformer, Switching Power Supply and Power Traces Control EMI Shield and boards.
  • Page 7 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 3. Remove the four screws (and ground wire on the lower left corner of board) that secure the Control EMI shield and Control board to the chassis and slide the Control EMI shield and Control board up and out of the drive.
  • Page 8 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 4: Remove the Pulse Note: The Switching Power Supply circuit board is secured to the back of the Pulse Transformer circuit board. Transformer and Switching Power Supply Boards 1.
  • Page 9 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board – For all other drives, remove the two screws that secure the slotted air flow plate to the top of the drive and remove the plate. Remove screw Air flow plate Remove screw...
  • Page 10 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Figure 1 Pulse Transformer Circuit Board Layout Components shown within dashed lines are only on the Pulse Transformer board for regenerative drives.
  • Page 11 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 2. Remove the plug-in control power terminal block from the Pulse Transformer circuit board (refer to Figure 1 on page 10 for location). Remove plug-in terminal block...
  • Page 12 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 6. Remove the appropriate gate leads (refer to Figure 1 on page 10 location): – For regenerative drives, remove each pair of (orange and yellow) gate lead cables from connectors KG01…KG06 and KG1…KG6 and push each lead through the appropriate opening in the board.
  • Page 13 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 8. Remove the six screws that secure the Pulse Transformer board (and Switching Power Supply board) to the drive and, while lifting up slightly on the board, slide the Pulse Transformer and Switching Power Supply boards toward the top of the drive and out of the chassis.
  • Page 14 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 5: Remove the Power 1. Remove the screws that secure the terminal lugs (if present) and power and ground wiring to terminals U, V, W, C, D and PE at the bottom of Traces Board the drive.
  • Page 15 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board 3. Remove all screws and washers that secure the board to the SCR Modules and power terminal isolation strip and remove the Power Traces board from the drive. Non-Regenerative drive Remove all screws and...
  • Page 16 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 6: Remove the 1. Remove the two screws and washers that secure each SCR Module to the heatsink and remove the SCR Modules. Existing SCR Modules Non-Regenerative drive Remove screws...
  • Page 17 PowerFlex® DC Drive - Frame A SCR Modules for Drives with a Power Traces Circuit Board Step 8: Install the Power Install the Power Traces board in reverse order of removal as detailed in Step 5: Remove the Power Traces Board on page Traces Board Verify that the connecting wire on the board is placed in the exact location as previously installed.
  • Page 18 3. Record the installation of the new SCRs and date of installation on the Field Installed Option label on the side of the drive (as shown below). Related Documentation Allen-Bradley publications are available on the internet at www.rockwellautomation.com/literature. Publication For . . .