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Murr Elektronik xtreme DB User Manual

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xtreme DB
DP-34044-5 User Guide
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Summary of Contents for Murr Elektronik xtreme DB

  • Page 1 DB DP-34044-5 User Guide...

  • Page 2: Table Of Contents

    | CONTENTS 1. Concerning this manual 2. Safety Information 2.1 Designated Use 2.2 Target Groups 2.3 Regulations 2.3.1 General Information 2.4 License Disclaimer 2.5 Example of Symbols 2.5.1 Use of Attention Signs 2.5.2 Use of Danger Signs 3. Installation Information 3.1 XtremeDB Installation 4.

  • Page 3: Concerning This Manual

    1. CONCERNING THIS MANUAL The text, illustrations, diagrams and examples used in this manual exist solely for the purpose of explaning the operation and usage of xtremeDB Input/Output modules. If you have any further questions regarding the installation and set-up of the equipment de- scribed in this manual, please do not hesitate to contact us. We will be glad to assist you. Murrelektronik reserves the right to make technical changes or modifications to this manual without prior notice. 2. SAFETY INFORMATION 2.1 DESIGNATED USE The input/output modules of the XtremeDB series are designated for use only in those areas as described in this manual. Strict adherence to the data specified in this manual must be ensured. The products have been developed, manufactured, tested and documented in compliance with currently valid safety codes. The equipment poses no danger to operating personnel or material if configuration, assembly and operation are performed in compliance with the stated handling and safety regulations. Unqualified intervention in the hardware and software of our equipment, disregard of warning labels found on the equipment or non-observance of the information in this manual can result in injury or serious damage to man and/or material. Any application or usage beyond and above this shall be regarded as non-designated. Warning! Good chemical and oil resistance. When using aggressive mediums, material resistance based on application must be checked. 2.2 TARGET GROUPS This manual addresses itself exclusively to qualified and trained electricians knowledgeable in the safety standards of automation technology. Only a qualified, trained electrical tradesman knowledgeable in the safety standards of mobile industry may perform configuration, installation, set-up, maintenance and testing of the equipment.

  • Page 4: Example Of Symbols

    provision of this End User License, even in the event of the fault, tort (including negligence), strict liability, breach of contract or breach of warranty of Murrelektronik, or any supplier, and even if Murrelektronik or any supplier has been advised of the possibility of such damages. 2.5 EXAMPLE OF SYMBOLS 2.5.1 USE OF ATTENTION SIGNS Notes containing important information are specially marked. These are illustrated as follows: Attention text... 2.5.2 USE OF DANGER SIGNS Danger signs are indicated by text and a corresponding symbol inside of a frame CAUTION! Disregard of safety measures may result in damage to equipment and other serious consequences. 3.
  • Page 5 1.3” ATTENTION! Modules must be mounted a minimum of 3mm from each other.

  • Page 6: Module Overview

    4. MODULE OVERVIEW Configuration & Power Plug CAN Ports 1 & 2 Non-Isolated 16 Outputs...

  • Page 7: Configuring The Baud Rate

    4.1 CONFIGURING THE BAUD RATE Configuration of the baud rate is done using pins 1 & 7 of the Power and Configuration plug shown below. Currently there are 2 baud rates supported, 250kb and 500kb. If you are connecting to a 250kb network no jumpers are required. If connecting to a 500kb network, jumper pin 1 to pin 7. Configuration & Power Plug Baud1-A Baud1-B 9 10 11 12 13 14 15 16 17 18 Baud Rate No Jumper = 250kb Baud1-A to Baud1-B = 500kb Please note that all devices on the same J1939 network must have the same baud rate All unused pins need to be plugged with a Deutsch #114017 sealing plug to maintain the IP67 rating...

  • Page 8: Configuring The Node Id

    4.2 CONFIGURING THE NODE ID The Node ID is configured by jumpering the matching Config-A to Config-B. The Node ID starts with a base source address of 61408 (0xEFE0) with no jumpers installed. The offset address is configured with the use of binary coded decimal (BCD). A power cycle is required when changing the Node ID. If a duplicate source address is on the network on a power up our module will stay in address arbitration mode and will not function. Config4-A Config3-A Config2-A Config1-A Node ID (0-15 Offset) in BCD Config1-A (pin 2) to Config1-B (pin 8) = 1’s Config2-A (pin 3) to Config2-B (pin 9) = 2’s 9 10 11 12 Config3-A (pin 4) to Config3-B (pin 10) = 4’s Config4-A (pin 5) to Config4-B (pin 11) = 8’s 13 14 15 16 17 18 Config1-B Config2-B Config3-B Config4-B Source...

  • Page 9: Powering The Module

    4.3 POWERING THE MODULE The module recieves its power from the CAN ports. The module power is limited to 13 amps and is used to power connected modules down the line. This power is also used for all input ports as well. CAN Ports 1 & 2 Non-Isolated Power (J1939) (Module & Input-13A) Pin 2 = CAN High Pin 1 = 8-32V DC Pin 4 = CAN Low Pin 3 = Ground A The connection between CAN1 & CAN2 for the power feed is not fused (protected from short circuit current). During installation the module power wiring on CAN1 & CAN2 pin 1 should have a 10-12A fuse before the modules Please note that module power should NOT...

  • Page 10: Leds

    4.4 LEDs During start up the LEDs will come on for 3-5 seconds to verify that they are working (bulb test). PWR LED - Blue Indicates module power is connected FLT LED - Red Fault Status COM LED - Green Communication Status STAT LED - Green Module Status Buss Power - Blue P1 = Power for ports 1 - 8 PORT I/O LED - Yellow Left LED = Signal A Right LED = Signal B Status 1. Steady On = Output/Input is on...

  • Page 11: Led Status

    4.4.1 LED STATUS COM LED - Green Communication Status COM Fault Description Bootload Mode Indicates traffic on bus Valid Communication Network Source Address (SA) Arbitration 1 Short CANBUS Hardware Fault 2 Short 1 Long Output Control Message Missing 3 Short DM13 Detected* 4 Short * See J1939-73 diagnostics, another device has requested module to stop broadcasting FLT LED - Red Fault Status Fault Description Bootload Mode 1 Short 1 Short Output Over Current Fault 1 Short Low Voltage Warning 2 Short Over Voltage Warning 3 Short Over Temperature Warning...

  • Page 12: Circuit Protection

    4.5 CIRCUIT PROTECTION Buss Power The module shall monitor Power Buss Bank current and shut off all bank outputs if the maximum current exceeds 13 amps per buss. Both short circuit and overcurrent protection is provided. P1 = All Ports power, 13 amps. P2, P3 and P4 connections can still be used to deliver more power on the P1 buss. Module Power This circuit has a separate ground that is supplied by the CAN port as well, Ground (A) Output Power This module has both 10 amp and 4 amp outputs. The outputs have both short circuit and overcurrent protection. (See Figure 1) (2) 10A (14) 4A Reseting an output fault will require cycling of the module power unless the Controller Mode Output Reset is enabled. If the Control- ler Mode Output Reset is enabled the fault will be reset if the output is turned off, limit of 5 times before a cycle of module power will be required. An output fault will not effect other outputs on the module. Figure 1 Output Over Current Curve Amps Seconds...

  • Page 13: Module Configuration

    5. MODULE CONFIGURATION 5.1 CONFIGURATION STEPS Module default configuration: • Factory Default Config returns 1 in Status message 1-Status 1, this should not be on if the module has been configured. • Default operation of the module is on/off digital control. • Default configuration does not require a Command 0x52h message to enable operation. Command 0x52h (This message needs to be sent until the message confirmation bit is set true): Name Data Type Byte Bits Description Command Byte Command for index pointer (which message you’re sending) Enables Controller Mode Output Reset. Enabled (01) = cycling the output will reset the fault, Ctrl Mode Reset 2 bit if (00) power cycle required for fault reset Enable (Status Msg 1) Enables the constant transmission of status message 1...
  • Page 14 • ID1: This is used to give a number to the node that will be transmitted back in Status Message 1-User ID. Default as 0, please note this User ID is not node ID (node address), please see “Configuring the Node ID” for setting node address. • Save Configuration: Turn on the bits (value of 1) after configuring module, inputs and outputs, otherwise changes will only be saved until power cycle. Command 0x53h & 54h (This message needs to be sent until the message confirmation bit is set true): • Not Used Command 0x54h (This message needs to be sent until the message confirmation bit is set true): • Not Used Status messages - Status message 1 PGN (EF(Controller Source Address)): • Status 1 – Factory default configuration returns a value of 1, this should not be on if a module has been configured.
  • Page 15 Configuration Sample Flowchart: Configure Module (Command 0x52h) Configure High Current Output Settings Check [STAT] D15 (Command 0x58h) (Command 0x58h Received) Save Configuration (Command 0x52h) Check Status Message 1 (Software and Node Status)

  • Page 16: Output Configuration

    5.2 OUTPUT CONFIGURATION 5.2.1 POWERING THE OUTPUTS Configuration & Power Plug Power 4 9 10 11 12 Ground(B) 13 14 15 16 17 18 Power 1 Ground(B) Power 2 Ground(B) Power 3 Ground(B) Power (Output only) Power 1 = 13 amps for all ports P2, P3 and P4 connections can still be used to deliver more power on the P1 buss. Ground(B)= output ground, internally connected to all Ground B pins Please note that ALL module power connections need to be made in order to...

  • Page 17: Output Layout

    5.2.2 OUTPUT LAYOUT Ground(B) Output B (4A) Output A (10A) Ground(B) Power Outputs Pin 1 = Ground B • Port 1, Pin 4: Output 1A Pin 3 = Ground B • Port 1, Pin 2: Output 1B Configurations • Port 2, Pin 4: Output 2A Ports 1-8: • Port 2, Pin 2: Output 2B 1. Digital high side • Port 3, Pin 4: Output 3A • Port 3, Pin 2: Output 3B Amperage • Port 4, Pin 4: Output 4A Output 1A & 3A are 10A • Port 4, Pin 2: Output 4B All other outputs = 4A • Port 5, Pin 4: Output 5A • Port 5, Pin 2: Output 5B • Port 6, Pin 4: Output 6A • Port 6, Pin 2: Output 6B • Port 7, Pin 4: Output 7A • Port 7, Pin 2: Output 7B • Port 8, Pin 4: Output 8A • Port 8, Pin 2: Output 8B All Ground (B) connections must be made in order to achieve the total specified current.

  • Page 18: Configuring Outputs

    5.2.3 CONFIGURING OUTPUTS Output Mode There are two ways to configure the outputs. All configuration is done through the same PGN. PGN 61408 is used for multiple messages by use of a different value put into the “command” byte of the PGN. This value is used a an index or pointer as to where the information goes in the module. DP-34044-5 is a digital output only module. Mode 2 (all output configuration) of command (0x52h) is not used on this module. 1. High Current Configuration Command Value 61408 (0xEFE0) Node offset of 0 88 (0x58h) Source Address Transmit rate (0x?? (CSA*)) 50 ms PDU Format Msg timeout 239 (0xEF) 200 ms PDU Specific Priority 224 (0xE0) Built Message (0x18EFE0??) Name Data Type Byte Bits Description...
  • Page 19 2. Amperage Feedback Status Message 4 (Ouput Amperage Feedback OUT 1A-4B) Name Data Type Byte Bits Description OUT 1A AMP FEEDBACK Current reading on Output 1A, 100mA/bit, data range 0 - 220 bits (22.0 Amp). OUT 1B AMP FEEDBACK Current reading on Output 1B, 100mA/bit, data range 0 - 220 bits (22.0 Amp). OUT 2A AMP FEEDBACK Current reading on Output 2A, 100mA/bit , data range 0 - 220 bits (22.0 Amp). OUT 2B AMP FEEDBACK Current reading on Output 2B, 100mA/bit, data range 0 - 220 bits (22.0 Amp). Byte OUT 3A AMP FEEDBACK Current reading on Output 3A, 100mA/bit, data range 0 - 220 bits (22.0 Amp). OUT 3B AMP FEEDBACK Current reading on Output 3B, 100mA/bit, data range 0 - 220 bits (22.0 Amp). OUT 4A AMP FEEDBACK Current reading on Output 4A, 100mA/bit, data range 0 - 220 bits (22.0 Amp). OUT 4B AMP FEEDBACK Current reading on Output 4B, 100mA/bit, data range 0 - 220 bits (22.0 Amp). Status Message 5 (Ouput Amperage Feedback OUT 5A-8B) Name Data Type Byte...

  • Page 20: Status Messages

    5.3 STATUS MESSAGES 5.3.1 MODULE STATUS Status Message 1 (Software and Node Status) Name Data Type Byte Bits Description (0xEF(CSA))* Software Version Version of the current software Byte Software Revision Revision of the current software Status 1 Factory Default Configuration Status 2 Configuration Saved (module is configured) Status 3 Alternate Configuration Received Status 4 Node Alive 2 Bit Status 5 Node Fault Present Status 6 Fault Count not Zero...
  • Page 21 Status Message 2 (Configuration and Output Status) Name Data Type Byte Bits Description 65531 (0xFFFB) Config Pair 1 Baud rate configuration jumper is applied Config Pair 2 Node ID 1's configuration jumper is applied Config Pair 3 Node ID 2's configuration jumper is applied Config Pair 4 Node ID 3's configuration jumper is applied Config Pair 5 Node ID 4's configuration jumper is applied Output 1A Status Status of Output 1A, (00 = off), (01 = on), (10 = fault) Output 1B Status Status of Output 1B, (00 = off), (01 = on), (10 = fault) Output 2A Status Status of Output 2A, (00 = off), (01 = on), (10 = fault) Output 2B Status Status of Output 2B, (00 = off), (01 = on), (10 = fault) Output 3A Status Status of Output 3A, (00 = off), (01 = on), (10 = fault) Output 3B Status...

  • Page 22: Data Sheet

    5.4 DATA SHEET 5.4.1 PORT CONFIGURATION Configuration & Power Plug See reverse for pinout guide 9 10 11 12 13 14 15 16 17 18 CAN Ports 1 & 2 Non-Isolated Power (J1939) (Module & Input-13A) Pin 2 = CAN High Pin 1 = 8-32V DC Pin 4 = CAN Low Pin 3 = Ground A Output Ports Power Outputs Pin 1 = Ground B • Port 1, Pin 4: Output 1A Pin 3 = Ground B • Port 1, Pin 2: Output 1B Configurations • Port 2, Pin 4: Output 2A Ports 1-8: • Port 2, Pin 2: Output 2B 1. Digital high side...

  • Page 23: Technical Data

    Configuration & Power Plug Pinouts Jumper from A to B to configure Power (Output Only) Baud Rate 13. Power 1 = 13A for all ports No Jumper = 250kb P2, P3 and P4 connections can still be used to deliver more 1. Baud1-A Baud1-A to Baud1-B = 500kb power on the P1 buss. 7. Baud1-B 16. Ground 1B = for ports 1 & 2 (Outputs 1A, 1B, 2A, 2B) Node ID (0-15) 17. Ground 2B = for ports 3 & 4 (Outputs 3A, 3B, 4A, 4B) 2. Config1-A = 1s 18. Ground 3B = for ports 5 & 6 (Outputs 5A, 5B, 6A, 6B) 8. Config1-B 9 10 11 12 12. Ground 4B = for ports 7 & 8 (Outputs 7A, 7B, 8A, 8B) 3. Config2-A 13 14 15 16 17 18 = 2s 9. Config2-B 4. Config3-A = 4s 10. Config3-B 5. Config4-A = 8s 11. Config4-B...

  • Page 24: Message Structure

    6. MESSAGE STRUCTURE All PGNs are shown as module configured with no jumpers (Offset = 0) Value 61408 (0xEFE0) Node offset of 0 82 (0x52h) Source Address Transmit rate (0x?? (CSA*)) 50 ms PDU Format Msg timeout 239 (0xEF) 200 ms PDU Specific Priority 224 (0xE0) Built Message (0x18EFE0??) *CSA = Controller Source Address...
  • Page 25 J1939 Output Control - Control Message 1 (Output Control) Command Value 81 (0x51h) Name Data Type Byte Bits Description Command Byte Command for index pointer (which message you’re sending) Output1A Output1B Output2A Output2B Output3A Output3B Output4A Output4B 2 bit Turns the output on when in "On/Off" Mode, (not used when using any other mode) Output5A Output5B Output6A Output6B Output7A Output7B Output8A Output8B Byte Command Value 88 (0x58h) Name Data Type Byte Bits Description Command...
  • Page 26 Status Message 1 (Software and Node Status) (0xEF(CSA)) Transmit rate Source Address 224 (0xE0) Node offset of 0 50 ms Msg timeout PDU Format 239 (0xEF) 200 ms PDU Specific Priority (0x??(CSA)) Built Message (0x18FF??E0) Name Data Type Byte Bits Description Software Version Version of the current software Byte Software Revision Revision of the current software Status 1 Factory Default Configuration Status 2 Configuration Saved (module is configured) Status 3...
  • Page 27 All source addresses are shown as module configured with no jumpers (Offset = 0) Status Message 2 (Configuration and Output Status) 65531 (0xFFFB) Source Address Transmit rate 224 (0xE0) Node offset of 0 50 ms Msg timeout PDU Format 255 (0xFF) 200 ms Priority PDU Specific 251 (0xFB) Built Message (0x18FFFBE0) Name Data Type Byte...
  • Page 28 Status Message 3 (Controller Information) 65532 (0xFFFC) Source Address Transmit rate 224 (0xE0) Node offset of 0 50 ms PDU Format Msg timeout 255 (0xFF) 200 ms PDU Specific Priority 252 (0xFC) Built Message (0x18FFFCE0) Name Data Type Byte Bits Description CNFG1 Hardware Configuration Byte CNFG2 PCB Assembly Revision VBAT 10 Bit Battery Voltage 100mV/bit, data range 0 - 320 (32.0V DC max).
  • Page 29 All addresses are shown as module configured with no jumpers (Offset = 0) Status Message 5 (Output Amperage Feedback Port 5 -8) PGN 5 65524 (0xFFF4) Source Address Transmit rate 224 (0xE0) Node offset of 0 50 ms PDU Format Msg timeout 255 (0xFF) 200 ms PDU Specific Priority 243 (0xF4) Built Message (0x18FFF4E0) Name Data Type...

  • Page 30: Pgns Used

    7. PGNs USED Depending on the Node ID selected for the module, the PGNs and source address will be different for the module. The section below shows which are used for each Node ID. Node ID Control Module Status Output Status Analog Status Amp Data 1-4 Amp Data 5-8 Fault Count EFE0 (EF(CSA)) (SA=E0) FFFB (SA=E0) FFFC (SA=E0) FFF3 (SA=E0) FFF4 (SA=E0) FFE6 (SA=E0) EFE1 (EF(CSA)) (SA=E1) FFFB (SA=E1) FFFC (SA=E1) FFF3 (SA=E1) FFF4 (SA=E1) FFE6 (SA=E1) EFE2 (EF(CSA)) (SA=E2) FFFB (SA=E2) FFFC (SA=E2) FFF3 (SA=E2) FFF4 (SA=E2) FFE6 (SA=E2)

  • Page 31: Firmware Updates

    8. FIRMWARE UPDATES All modules are capable of in the field firmware updates with the use of the xtreme DB Programming Kit (DP-34005-12). DP Loader is the software used to download the firmware to the xtreme DB blocks. Please reference the DP Loader User Manual for instructions.
  • Page 32 1327 Northbrook Parkway, Suite 460 | Suwanee, GA 30024 P: 770-497-9292 | F: 770-497-9391 | murrinc.com...

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