Murr Elektronik Mico Pro Series Manual
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Murr Elektronik Mico Pro Series Manual

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 Introduction
 For your safety
 Description
 Technical Data
 Mounting
 Installation
 Operation
 Appendix
MANUAL ENGLISH
®
Mico Pro
system and products

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Summary of Contents for Murr Elektronik Mico Pro Series

  • Page 1  Introduction  For your safety  Description  Technical Data  Mounting  Installation  Operation  Appendix MANUAL ENGLISH ® Mico Pro system and products...
  • Page 2 Document status Manual number: 9000-41011-0200000 Language: EN Version: 1.7 Edition: 20.9.17 Murrelektronik GmbH Falkenstraße 3 71570 Oppenweiler GERMANY Fon +49 (0) 7191 47-0 Fax +49 (0) 7191 47-491000 info@murrelektronik.de...
  • Page 3 This document is valid for the following products: Mico Pro PM (power module) Power feeding module for system supply and control options Designation Art.-No. Mico Pro PM 24 V DC / 40 A 9000-41190-0000000 Mico Pro PD (power distribution) Potential distributor Designation Art.-No.

  • Page 4: Table Of Contents

    Table of Contents Introduction 1.1 Symbols 1.2 Service and support 1.3 General notes For your safety 2.1 General safety instructions 2.2 Qualified personnel (target group) 2.3 Intended purpose 2.4 Foreseeable misuse 2.5 Warranty and liability claims 2.6 Legal regulations Description 3.1 Product family 3.2 Products 3.3 Accessories...
  • Page 5 7.5 Diagnostics 7.6 Maintenance and cleaning Appendix 8.1 Components 8.2 Accessories MANUAL ENGLISH 5/71 Mico Pro® system and products...

  • Page 6: Introduction

    Introduction Introduction Symbols This document includes information and notes that have to be observed for your own safety and to avoid injuries and material damage. They are marked as follows: DANGER! Immediate danger Failure to observe this warning involves an imminent risk of death or seri- ...

  • Page 7: Service And Support

    Introduction Service and support Service and support Sales Our sales staff in-house and in the field, and our technicians will support you at all times. Sales support Our sales support will assist you:  with consultation during the development phase of your application, ...

  • Page 8: General Notes

    Introduction General notes 1.3.1 Purpose of this document Purpose of this docu- This document describes the use of the system Mico Pro. It instructs the tech- ment nical staff of the machine manufacturer or machine operator on the assembly, parameterization, electrical installation, commissioning as well as operation of the system Mico Pro.
  • Page 9 Introduction Disposal The product can be returned to Murrelektronik GmbH free of charge for dis- posal. The same is true for the original packaging and any batteries or power packs. Any units that have been contaminated with hazardous substances will not be accepted for repair or disposal.

  • Page 10: For Your Safety

    For your safety For your safety Safety for you and peo-  Read this chapter carefully. ple around you!  Only then can you work with the device. Using your device  Attend all regulations for safety and accident prevention during configura- tion, installation, commissioning, operation and testing of the device.

  • Page 11: Qualified Personnel (Target Group)

    For your safety Accessories The use of accessories may alter the Mico Prosystem's functionality. Use  only accessories authorized by Murrelektronik GmbH.  Note the enclosed instructions of the accessories when installing them. Qualified personnel (target group) The Mico Pro system may only be mounted, put into operation and operated by qualified personnel.

  • Page 12: Foreseeable Misuse

    For your safety 2.3.4 Mico Pro flex Designated use The device has been designed and manufactured for:  current monitoring and for use as auxiliary circuit switch in load circuits  industrial use  operation according to specified ambient conditions ...
  • Page 13 For your safety Murrelektronik GmbH herewith declares that the products and systems comply with the basic requirements and directives:  2014/30/EU Electromagnetic compatibility  2011/65/EU RoHS User manual 9000-41011-0200000_hdb_en_17 13/71...

  • Page 14: Description

    Description Description Maximum system expansion NOTE The maximum possible expansion of the Mico Pro system depends on the fol- lowing points:  Maximum operating current of 40 A per Mico Pro power module (PM).  Maximum of 40 Mico Pro modules, including Mico Pro power module (PM).

  • Page 15: Products

    Description Products 3.2.1 Mico Pro PM (power module) Mico Pro power module (PM) Power feeding module for system supply and control options Designation Article number Function  Mico Pro PM 9000-41190-0000000 Operating voltage: 24 V DC / 40 A 12 V DC or 24 V DC ...
  • Page 16 Description 3.2.2 Mico Pro Plug-In link Model overview Mico Pro Plug-In link Continuous jumper for distributing the supply voltage Designation Article number Function  Mico Pro Plug-In link 9000-41000-0000000 2 pieces 2x blue  Farbe: blue  Total operating current continuous jumper: max.
  • Page 17 Description 3.2.3 Mico Pro fix Model overview Mico Pro fix load circuit monitoring with preadjusted tripping current value Designation Article number Function  Mico Pro fix 1.2 9000-41011-0200000 Number of channels: 1  Tripping current: 2 A (0 % ... +20 %) ...
  • Page 18 Description 3.2.4 Mico Pro flex Model overview Mico Pro flex load circuit monitoring with adjustable tripping current and channel-specific diagnostics and control options Designation Article number Function  Mico Pro flex 1.10 9000-41091-0101000 Number of channels: 1  Tripping current setting range selectable via button: 1-2-3-4-5-6-7-8-9-10 A (0 % ...

  • Page 19: Accessories

    Description Accessories Products and accessories You will find a wide range of products in our catalog or in the online shop of Murrelektronik GmbH "http://shop.murrelektronik.com" RECOMMENDATION Refer to the appendix for an overview of accessories, section 8.2 "Accesso- ries". User manual 9000-41011-0200000_hdb_en_17 19/71...

  • Page 20: Technical Data

    Technical Data Technical Data Mico Pro PM (power module) Edition Date: 12.09.2017 4.1.1 Electrical data Input Parameter Conditions Value Operating voltage 12 V DC, 24 V DC Input voltage range 9 V - 30 V DC Cut-in/cut-out frequency 0.5 Hz Total operating current 40 A Control input...
  • Page 21 Technical Data Control output Parameter Conditions Value Alarm output voltage Max. 30 V AC/DC - (NC) normally closed Alarm control current Max. 20 mA 90-% output voltage Max. 30 V AC/DC - (NO) normally opened 90% control current Max. 20 mA 4.1.2 Environmental characteristics Climatic...
  • Page 22 Technical Data Parameter Conditions Value Conducted emission EN 61000-6-3 Industrial and DC inputs and outputs residual areas EMC-immunity Parameter Conditions Value Electrostatic discharge housing EN 61000-6-2, Contact ±4 kV; EN 61000-4-2 air ±8 kV High-frequency electrical EN 61000-6-2, 80 MHz - 1.0 GHz: RF fields housing EN 61000-4-3 10 V/m...
  • Page 23 Technical Data Parameter Conditions Value Dimension Mounting (b) 15.5 mm (0.61 in) Dimension Mounting (c) 3.5 mm (0.14 in) Dimension Mounting (d) 7.5 mm (0.3 in) Dimension Mounting rail (x) See chapter Installation Mount- ing/Dismounting Net weight 100 g (0.22 lb) Fig.

  • Page 24: Mico Pro Plug-In Link

    Technical Data Mico Pro Plug-In link Edition Date 05.07.2017 4.2.1 Electrical data Input Parameter Conditions Value Operating voltage 12 V DC, 24 V DC Input voltage range 9 V - 30 V DC Total operating current continuous Plug-In link 40 A jumper Output current 40 A...
  • Page 25 Technical Data 4.2.3 Mechanical data Materials Parameter Conditions Value Flame resistance EN 60695-2-1 Low flammability Housing material Plastic Variants Color Modul Designation Parameter Value 9000-41000-0000000 Mico Pro Plug-In link Color Blue 2x blue 9000-41000-0000001 Mico Pro Plug-In link Color 2x red 9000-41000-0000002 Mico Pro Plug-In link Color...

  • Page 26: Mico Pro Fix Module

    Technical Data Mico Pro fix module Edition Date: 05.07.2017 4.3.1 Electrical data Input Parameter Conditions Value Operating voltage 12 V DC, 24 V DC Input voltage range 9 V - 30 V DC Total operating current continuous Plug-In link 40 A jumper Output Parameter...
  • Page 27 Technical Data Variants Output: Number of channels, Tripping current (I ), Output current (I ∑ Power-up delay Art.-No. Parameter Conditions Value 9000-41014-0200000, Number of channels 9000-41014-0400000, 9000-41014-0600000 9000-41011-0200000 Tripping current (I Full load 2 A (+20%) 9000-41011-0400000 Tripping current (I Full load 4 A (+20%) 9000-41011-0600000...
  • Page 28 Technical Data Characteristics: Disconnecting characteristics | Tripping current (I For Mico Pro fix Tripping current (I ) 2 A to 10 A  Disconnection time at short circuit: approx. 5 ms Fig. 4-2: Disconnecting characteristics | Tripping current Characteristics: Disconnecting characteristics | Tripping current (I For Mico Pro fix Tripping current (I ) 16 A ...
  • Page 29 Technical Data 4.3.2 Environmental characteristics Climatic Parameter Conditions Value Relative humidity 5 ... 85 % Storage temperature -40 ... +80 °C (-40 … +176 °F) Climate class IEC/EN 60721-3-3 Surrounding air temperature -25 ... +55 °C range (T (-13 … +131 °F) Variants installation height Art.-No.
  • Page 30 Technical Data Parameter Conditions Value Shocks caused by rough (Drop test) handling Electrical safety Parameter Conditions Value Degree of protection EN 60529 IP 20 Pollution degree Overvoltage category Insulation voltage Type testing / routine check test 50 V input-output EMC-interference Parameter Conditions Value...
  • Page 31 Technical Data Safety fuse variants: Internal fuse (Fail-Safe-Element), per channel Art.-No. Designation Tripping current Fuse 9000-41011-0400000 Mico Pro fix 1.4 Safety fuse 4 A (T) time-lag fuse 9000-41011-0600000 Mico Pro fix 1.6 Safety fuse 6,3 A (T) time-lag fuse 9000-41011-0800000 Mico Pro fix 1.8 Safety fuse 10 A (T) time-lag fuse 9000-41011-1000000 Mico Pro fix 10...
  • Page 32 Technical Data Variants Dimension Width (W) Art.-No. Parameter Conditions Value 9000-41011-0200000, Dimension Width (W), 8,35 mm 9000-41011-0400000, 0.35 mm (0.014 in) are ( 0.329 in) 9000-41011-0600000, inserted into the adja- 9000-41011-0800000, cent module 9000-41011-1000000 9000-41011-1600000, Dimension 12,35 mm 9000-41012-0200000, ( 0.487 in) 9000-41012-0400000, 9000-41012-0600000 9000-41014-0200000,...
  • Page 33 Technical Data Variants MTBF, MTTF Art.-No. Parameter Conditions Value 9000-41011-0200000, MTTF 40 °C (104 °F); 277 Years 9000-41011-0400000, DIN EN 61709:1999-01; 9000-41011-0600000, SN 29500; DIN EN ISO 13849- 9000-41011-0800000, 1:2008-12 9000-41011-1000000 4.3.6 Conformity, Approvals Parameter Conditions Value Product standard EN 61000-6-2 and EN 61000-6-3 Compliant EMC Directive 2014/30/EU...

  • Page 34: Mico Pro Flex Module

    Technical Data Mico Pro flex module Edition Date: 12.09.2017 4.4.1 Electrical data Input Parameter Conditions Value Operating voltage 12 V DC, 24 V DC Input voltage range 9 V - 30 V DC Total operating current continuous Plug-In link 40 A jumper Control input Parameter...
  • Page 35 Technical Data Variants turn-on capacity Art.-No. Conditions Value 9000-41094-0101000 1 channel, depen- Max. 20 mF dent on: component tolerance, wire length, used power supply, load current, selected current range 9000-41091-0101000; 1 channel, depen- Max. 30 mF dent on: component 9000-41092-0101000, tolerance, wire 9000-41092-1102000 length, used power...
  • Page 36 Technical Data Characteristics: Disconnecting characteristics | Tripping current (I For Mico Pro flex Tripping current (I ): 1 A to 10 A  Disconnection time at short circuit: approx. 5 ms Fig. 4-6: Disconnecting characteristics | Tripping current Characteristics: Disconnecting characteristics | Tripping current (I For Mico Pro flex Tripping current (I ): 11 A to 20 A ...
  • Page 37 Technical Data Parameter Conditions Value 90-% output voltage Same as operating voltage - (NO) nor- mally opened 90-% control current Not short circuit-proof Max. 20 mA Performance record Parameter Conditions Value Voltage drop Per channel, at 25 °C 0,1 V Efficiency At 24 V 99,5%...
  • Page 38 Technical Data Variants Installation height Art.-No. Parameter Conditions Value 9000-41094-0101000 Installation height Above sea level, 4000 m ... 6000 m max. 4 A tripping (13123 ft ... 19685 ft) current full load per channel, max. +55°C (+131 °F) Ta Variants Surrounding air temperature range (T Art.-No.
  • Page 39 Technical Data Parameter Conditions Value Overvoltage category Insulation voltage Type testing / routine check 50 V input-output test EMC-interference Parameter Conditions Value Radio interference field strength EN 61000-6-3 Industrial and residual areas housing Conducted emission EN 61000-6-3 Industrial and residual areas DC inputs and outputs EMC-immunity Parameter...
  • Page 40 Technical Data Operator protection Parameter Conditions Value Operating state memory device 4.4.4 Mechanical data Materials Parameter Conditions Value Flame resistance EN 60695-2-1 Low flammability Housing material Plastic Mounting data Parameter Conditions Value Dimension Depth (D) 114 mm (4.49 in) Dimension Height with gate valve (H) 130 mm (5.12 in) Dimension...
  • Page 41 Technical Data 4.4.5 Product reliability Variants MTBF, MTTF Art.-No. Parameter Conditions Value 9000-41091-0101000 MTBF 40 °C (104 °F); DIN EN 2013689 h 61709:1999-01; SN 29500; DIN EN ISO 13849-1:2008-12 9000-41091-0101000 MTBF 55 °C (131 °F); DIN EN 1258555 h 61709:1999-01; SN 29500; DIN EN ISO 13849-1:2008-12 9000-41091-0101000 MTTF...

  • Page 42: Mico Pro Pd (Power Distribution)

    Technical Data Mico Pro PD (power distribution) Edition Date: 12.09.2017 4.5.1 Electrical data Input Parameter Conditions Value Operating voltage 12 V DC, 24 V DC Input voltage range 9 V - 30 V DC Total operating current continuous Plug-In link Max.
  • Page 43 Technical Data Parameter Conditions Value Shocks caused by rough handling (Drop test) Electrical safety Parameter Conditions Value Degree of protection EN 60529 IP 20 Pollution degree Overvoltage category Insulation voltage Type testing / routine check 50 V input-output test EMC-interference Parameter Conditions Value...
  • Page 44 Technical Data 4.5.4 Mechanical data Materials Parameter Conditions Value Flame resistance EN 60695-2-1 Low flammability Housing material Plastic Mounting data Parameter Conditions Value Dimension Depth (D) 114 mm (4.49 in) Dimension Height with gate valve (H) 130 mm (5.12 in) Dimension Height without gate valve (H2) 111 mm (4.37 in)

  • Page 45: Mounting

    Mounting Mounting NOTE The cooling of the device ensued by natural air circulation. During installation let much space for air circulation   The installation location have to be in accordance with the requirements of EN 60950-1 point 4.7 and 4.6.1 (Housing protection class IP20, EN 60529) Installation distances Fig.

  • Page 46: Installation Position

    Mounting Installation position The device must be installed in the intended position in order to ensure sufficient cool- ing and mechanical stability. Fig. 5-2: Installation position CAUTION! Material damage caused by wrong installation position!  Module Mico Pro fix 1.16 (9000-41011-1600000) and Mico Pro flex 1.20 (9000-41091-1102000) may only be installed horizontally.

  • Page 47: Mounting/Dismounting

    Mounting Mounting/Dismounting Mounting rail NOTE The device snaps onto a DIN mounting rail TH 35 according to EN 60715.  The mounting rail must be fastened in a way that it is not twisted dur- ing mounting and dismounting  Observe the maximum permissible load of the DIN mounting rail ac- cording to EN 60715 Fig.
  • Page 48 Mounting Mounting on mounting rail 1. Mounting the power module 2. Mounting the expansion modules Mounting the power module: Expansion modules:   The power module can be located anywhere in the Place additional modules on the left or right side of the system previous modules side by side Locking device closed...
  • Page 49 Mounting 3. Mounting the system cover plates a | Cover plate for left side To mount the cover plate: b | Cover plate for right side Remove the left a and right b cover plate from Mico Pro PM (power module) Align modules Place the left a and right b cover plate parallel to the previous module and press uniformly until the sys-...
  • Page 50 Mounting Several power modules (power feeding modules) in one system ATTENTION: If several Mico Pro power modules (PM) 1 are used in one system.  The plug-In links (continuous jumpers) 2 at the +24V bridging contact must not touch each other, a ≥ 5 mm (0.2 in).

  • Page 51: Installation

    Installation Installation CAUTION! Risk of hot surfaces due to short circuit or overload Missing cover plates or improper installation of cover plates may lead to over- heating of the modules or devices and connecting cables and cause hot sur- faces. Install cover plates according to instructions ...
  • Page 52 Installation 6.1.2 Mico Pro fix +24V bridging contact supply Plug-in link continuous jumper GND/0V bridging contact supply Plug-in link continuous jumper OUT terminal for connecting the consumer circuit GND/0V terminal for connecting the consumer circuit Internal system connection Unlocking Fig. 6-2: Installation overview 6.1.3 Mico Pro flex +24V bridging contact supply...

  • Page 53: Terminal

    Installation Terminal 6.2.1 Mico Pro PM (power module) INPUT Controlling and signaling Symbol Parameter Conditions Value Value Contact +24 V, GND/0 V ON, CTRL, Alarm (13, 14), 90% (23, 24) Connection type Terminal: Terminal: Push-in spring force Push-in spring force Connection cross-section Flexible, 0.75 …...
  • Page 54 Installation 6.2.2 Mico Pro fix OUTPUT Symbol Parameter Conditions Value Contact OUT, GND/0 V Connection type Terminal: Push-in spring force Connection cross-section Flexible, 0.25 … 2.5 mm² with core end ferrule (AWG 23 … 14) Connection cross-section Flexible, 0.5 … 1.0 mm² with TWIN core end ferrule (AWG 20 …...
  • Page 55 Installation 6.2.3 Mico Pro flex OUTPUT Controlling and signaling Symbol Parameter Conditions Value Value Contact OUT, GND/0 V ON, CTRL, 90 %, Alarm Connection type Terminal: Push-in spring force Connection cross-section Flexible, 0.25 … 2.5 mm² with core end ferrule (AWG 23 …...
  • Page 56 Installation 6.2.4 Mico Pro PD (power distribution) Potential Symbol Parameter Conditions Value Contact U+, GND/0 V Connection type Terminal: Push-in spring force Connection cross-section Flexible, 0.25 … 2.5 mm² with core end ferrule (AWG 23 … 14) Connection cross-section Flexible, 0.5 …...

  • Page 57: Connecting Cable

    Installation Connecting cable NOTE All connecting cables have to be selected according to the prevailing currents and ambient characteristics 6.3.1 Mico Pro PM (power module) NOTE The connection cable at the INPUT terminals (+ 24V, GND/0V) must be ap- proved for the following operating temperatures: - min.

  • Page 58: Operation

    Operation Operation NOTE Use a short circuit-proof power supply unit! NOTE The voltage generated at the output is not allowed to remain higher than the input voltage. NOTE Parallel connection of multiple load branches for increase of power is not per- mitted.
  • Page 59 Operation 7.1.2 Mico Pro fix ON/OFF LED indication ON/OFF button Fig. 7-2: Operation overview Schematic wiring dia- gram Fig. 7-3: Schematic wiring diagram User manual 9000-41011-0200000_hdb_en_17 59/71...
  • Page 60 Operation 7.1.3 Mico Pro flex ON/OFF LED indication ON/OFF button LED indication 1 ... 10 I or 11 ... 20 I markable optical fiber 1 ... 10 I or 11 ... 20 I Set button CTRL terminal ON terminal 90-% terminal Alarm terminal Fig.

  • Page 61: Adjust

    Operation Adjust 7.2.1 Mico Pro fix Connecting and discon- There are 3 options necting consumer cir- ATTENTION: cuits - If a consumer circuit (channel) is disconnected manually using the "ON/ OFF" button, it can only be reconnected manually by means of the "ON/ OFF"...
  • Page 62 Operation The LED indication flashes green as long as you are in the tripping current setting mode. The tripping current will be applied, if 5 s pass without any operation performed or if the "ON/OFF" button is pressed. |For subsequent verifications we recommend marking the selected tripping current.

  • Page 63: Module/Device

    Operation Module/device 7.3.1 Mico Pro fix and flex Fields of application The following applications are checked with this device: Condition Application Direct Current Non-inductive or slightly inductive loads, resistance furnaces Switching of filament lamps Control of electromagnets Switching on and off without load Switching resistive loads including low overloads Switching mixed resistive and inductive loads including low over- loads...

  • Page 64: Control And Signals

    Operation Control and signals 7.4.1 Mico Pro PM (power module) The control and diagnostic functions described on the Mico Pro PM (power modul) are group signals from or for the entire Mico Pro system (Mico Pro PM with added system components). ON terminal Signal for control via a PLC (restart)
  • Page 65 Operation 7.4.3 Mico Pro flex Group signals can be used via the Mico Pro power module (power feeding module). These functions are described in the manual of the Mico Pro power module. ON terminal Signal for control via a PLC (restart) ATTENTION: control input...
  • Page 66 Operation 600 ms 600 ms 500 ms 100 ms 40±3 ms 20±3 ms 400±30 ms 200±30 ms CTRL =100 ms tripped Fig. 7-8: CTRL signal diagram User manual 9000-41011-0200000_hdb_en_17 66/71...

  • Page 67: Diagnostics

    Operation Diagnostics 7.5.1 Mico Pro PM (power module) Power LED indication LED state Description Power off Permanently lit Power on Green Tab. 7-1: Power Alarm LED indication LED state Description  No error  All channels are connected Permanently lit At least one channel has been discon- nected through: overload, short circuit or manual switch-...

  • Page 68: Maintenance And Cleaning

    Operation 7.5.3 Mico Pro flex ON/OFF LED indication LED state Description Device is switched off (no power supply available on the input side) Green Permanently lit Channel connected, function OK Green Flashing Channel in the limit range, load >90 % of the tripping current Orange Permanently lit...

  • Page 69: Appendix

    Appendix Appendix Components Mico Pro PM (power module) Power feeding module for system supply and control options Designation Art.-No. Mico Pro PM 24 V DC / 40 A 9000-41190-0000000 Mico Pro PD (power distribution) Potential distributor Designation Art.-No. Mico Pro PD 2x12 9000-41000-0000212 Plug-In link Continuous jumper for distributing the supply voltage...
  • Page 70 Appendix Accessories Products and accessories You will find a wide range of products in our catalog or in the online shop of Murrelektronik GmbH "http://shop.murrelektronik.com" Accessories Type Article number Packaging unit Designation label White 996078 1 PU = 64 pieces 10 x 5 mm (0.39 x 0.19 in) Accessories...
  • Page 71 Murrelektronik GmbH | Falkenstraße 3 | 71570 Oppenweiler | GERMANY +49 7191 47-0 | +49 7191 47-491 000 | info@murrelektronik.com www.murrelektronik.com The information in the manual has been compiled with utmost care. Liability for the correctness, completeness and topicality of the information is restricted to gross negligence.

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