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Worldlawn KING COBRA MAX WYK60FX1000V5M Operator's Manual

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Summary of Contents for Worldlawn KING COBRA MAX WYK60FX1000V5M

  • Page 1 WYK60FX1000V5M WYK60FX1000V5S...
  • Page 3 WORLDLAWN POWER EQUIPMENT, INC. WORLDLAWN.COM 401 COMMERCE STREET BEATRICE, NE 68310 800-267-4255 FAX – 402-223-4103...

  • Page 5: Table Of Contents

    Contents AVAILABLE ACCESSORIES ..........................8 SAFETY ..................................9 SAFETY ALERT SYMBOL ............................9 TRAINING ................................9 PREPARATION .................................9 OPERATION ................................10 SLOPE OPERATION ............................... 12 USING THE ROLLOVER PROTECTION STRUCTURE ....................12 MAINTENANCE AND STORAGE ..........................12 SAFETY AND INSTRUCTIONAL DECALS ........................ 14 SPECIFICATIONS .............................. 17 MODEL NUMBER ..............................
  • Page 6 FULL SUSPENSION SEAT ........................... 20 PRE-START ................................20 OPERATING INSTRUCTIONS ......................... 21 RAISE THE ROLLOVER PROTECTION STRUCTURE (ROPS) ................21 STARTING THE ENGINE ............................ 21 BLADE ENGAGEMENT ............................21 DISENGAGING THE BLADES ..........................21 STOPPING THE ENGINE ............................ 22 DRIVING THE MACHINE ........................... 22 DRIVING FORWARD ............................
  • Page 7 LUBRICATE GREASE FITTINGS .......................... 31 CASTER WHEEL ROTATION ..........................31 CHECK SPARK PLUGS ............................32 CHANGE HYDRAULIC SYSTEM FILTER AND FLUID.................... 32 HYDRAULIC SYSTEM AIR PURGE ........................32 THREAD LOCKING ADHESIVES ......................... 33 COPPER-BASED ANTI-SEIZE..........................33 DIELECTRIC GREASE ............................33 CASTER PIVOT BEARINGS PRE-LOAD AND LUBRICATION ................

  • Page 8: Available Accessories

    AVAILABLE ACCESSORIES FITS MODELS: WYK60FX1000V5M WYK60FX1000V5S MULCH KIT: 60” MULCH KIT 541006 GRASS CATCHER ASSEMBLY: 60” GRASS CATCHER W/WEIGHTS 542201 60” BLOWER 5101003 60” COLLECTION TUBE 542120...

  • Page 9: Safety

    DANGER, WARNING, CAUTION. properly and safely perform the job. Use only accessories and attachments approved DANGER: White lettering/Red WORLDLAWN background. • The use of personal protective equipment, such as (but not limited to) safety glasses, Indicates an imminently hazardous situation...

  • Page 10: Operation

    • Do not fill gasoline containers inside a DANGER vehicle or on a truck or trailer bed because In certain conditions gasoline is extremely interior carpets or plastic truck bed liners flammable and highly explosive. may insulate the container and slow the loss of any static charge.
  • Page 11 o Before clearing blockages WARNING o Before leaving the operator position Operating engine parts, especially the • Never mow with the discharge deflector muffler, become extremely hot. Severe raised, removed or altered unless there is a burns can occur on contact and debris, grass collection system or mulch kit in place such as leaves, grass, brush, etc.

  • Page 12: Slope Operation

    SLOPE OPERATION USING THE ROLLOVER Use extreme caution when mowing and/or PROTECTION STRUCTURE turning on slopes as loss of traction and/or tip- There is no rollover protection when the roll over could occur. The operator is responsible bar is down. Wheels dropping over edges, for the safe operation on slopes.
  • Page 13 • All replacement parts must be the same as, gases can explode causing serious or equivalent to, the parts supplied on injury. original equipment. • Keep sparks, flames, or cigarettes • Use care when checking blades. Wrap the away from battery. blade(s) or wear gloves, and use caution •...

  • Page 14: Safety And Instructional Decals

    WARNING • New safety signs may be obtained from Removing standard, original equipment your authorized Worldlawn equipment parts and accessories may alter the dealer. warranty, traction, and safety of the • Safety signs may be affixed by peeling machine. Unauthorized changes to the...
  • Page 15 8008 8318 8307 543395 8324 543433...
  • Page 16 543393 543392 543394 543391 543397 543398 543396 543401...

  • Page 17: Specifications

    SPECIFICATIONS TRANSMISSION Two Hydro Gear® integrated transaxles • Hydraulic Oil: 20w-50 Non- Synthetic MODEL NUMBER • Speed: WYK60FX1000V5M o ZT-5400 WYK60FX1000V5S ▪ 0-12.0 mph Fwd ▪ 0-5.0 mph Reverse WEIGHT & DIMENSIONS CUTTING DECK 60” • Cutting Width: 60” 55.0” Width without Deck •...

  • Page 18: Operation

    The choke is used to aid in starting a cold OPERATION engine. Moving the choke lever forward will move the choke into the “on” position, pulling the choke lever back to the detent will return the OPERATOR CONTROLS choke to the “off” position. STEERING AND MOTION CONTROL The motion control levers control the forward THROTTLE CONTROL...

  • Page 19: Fuel Shut-Off Valve

    FUEL SHUT-OFF VALVE WARNING Located on LH ROPS mount behind seat. The engine and hydraulic drive units can become very hot. Touching a hot engine or The fuel shut-off valve is used to shut off the hydraulic drive units can cause severe burns. fuel when the machine will not be used for a few days, during transport to and from the Allow the engine and hydraulic drive units to...

  • Page 20: Transport Lock

    TRANSPORT LOCK PRE-START Fill fuel tank on level ground. For best results use only clean, fresh regular grade unleaded gasoline with an octane rating of 87 or higher. IMPORTANT: Never use methanol, gasoline containing methanol, gasohol containing more than 10% ethanol (E15 or E85), or white gas.

  • Page 21: Operating Instructions

    BLADE ENGAGEMENT OPERATING DANGER INSTRUCTIONS The rotating blades under the mower deck • Perform daily maintenance are dangerous. Blade contact can cause • Check fuel level serious injury or death. • Open Fuel valve • Adjust seat Do Not put hands or feet under the mower or mower deck when the blades are RAISE THE ROLLOVER PROTECTION engaged.

  • Page 22: Stopping The Engine

    IMPORTANT: To begin movement (forward STOPPING THE ENGINE or backward) the operator must be in the 1. Bring the unit to a full stop. seat, the brake lever must be disengaged 2. Move the motion control levers to the (pushed down) before the motion control neutral position;...

  • Page 23: Adjusting The Cutting Height

    3. Engage the park brake. ADJUSTING THE CUTTING HEIGHT 4. Stop the engine, remove the key and wait The cutting height of the mower deck is for all moving parts to stop. adjusted from 1.0 to 5.5 inches (2.5 cm to 14.0 5.

  • Page 24: Transporting

    • Avoid sudden acceleration while driving TRANSPORTING unit forward up a ramp to avoid tipping TRANSPORTING A UNIT backward. • Use a heavy-duty trailer or truck to transport the Avoid sudden deceleration while backing machine. Lock brake and block wheels. unit down a ramp to avoid tipping Securely fasten the machine to the trailer or backward.

  • Page 25: Maintenance

    MAINTENANCE Note: The left and right side of the machine is determined by sitting in the normal operator’s position. WARNING WARNING Remove the key from the ignition switch, Allow the engine to cool completely before engage parking brake, and pull the wire(s) service or making repairs around the engine off the spark plug(s) before you do any area.

  • Page 26: Recommended Maintenance Schedule(S)

    RECOMMENDED MAINTENANCE SCHEDULE(S) Maintenance Service Interval Maintenance Procedure • Check the engine oil level • Check the mower blades • Check the safety interlock system • Check seat belt • Check for loose hardware Before each use or daily • Check for belt obstructions •...

  • Page 27: Check Engine Oil Level

    Allowing batteries to stand for an extended period CHECK ENGINE OIL LEVEL of time without recharging them will result in Check the engine oil daily before starting the reduced performance and service life. To preserve engine otherwise shortage of the engine oil may optimum battery performance and life, recharge cause serious damage to the engine such as batteries in storage when the open circuit voltage...

  • Page 28: Recommended Jump Starting Procedure

    RECOMMENDED JUMP STARTING CAUTION PROCEDURE Service Interval: As required Connecting the jumper cables incorrectly (wrong polarity) can immediately damage the Check the weak battery for terminal corrosion electrical system. (white, green, or blue “snow”), it must be cleaned off prior to jump starting, Clean and Be certain of battery terminal polarity and tighten connections as necessary jumper cable polarity when hooking up...

  • Page 29: Check Mower Blades

    CHECK MOWER BLADES CHECK SAFETY INTERLOCK SYSTEM Service Interval: Before each use or daily Service Interval: Before each use or daily Stop engine, wait for all moving parts to stop, and CAUTION remove key. Engage parking brake. It is essential that operator safety 1.

  • Page 30: Check Rops

    Contact your 3. The oil drain valve is located on the RH side of authorized Worldlawn service dealer. the engine. Place the pan under the machine to catch the oil. Loosen the oil drain valve and Important: It is essential that operator allow the oil to drain.

  • Page 31: Change Engine Oil Filter

    CHANGE ENGINE OIL FILTER CHECK CONDITION OF BELTS Service Interval: 200 hours Service Interval: Every 40 hours 1. Follow steps 1 through 3 above for engine oil 1. Stop engine, wait for all moving parts to stop change and remove key. Engage parking brake. 2.

  • Page 32: Check Spark Plugs

    7. Proceed to the purge procedure. CHECK SPARK PLUGS Service Interval: Every 100 Hours Remove spark plugs, check condition and reset gaps, or replace with new plugs. See Engine Owner’s Manual. CHANGE HYDRAULIC SYSTEM FILTER AND FLUID Service Interval: Every 400 Hours ZT-5400 This transaxle is designed with a serviceable filter.

  • Page 33: Thread Locking Adhesives

    Air trapped in the oil may cause the following THREAD LOCKING ADHESIVES Thread locking adhesives such as “Loctite 242” or symptoms: “Fel-Pro, Pro-lock nut type” are used on the • Noisy operation. following fasteners: • Lack of power or drive after short-term operation.

  • Page 34: Check V-Belts

    Note: Belt routed above park brake cross shaft. It CHECK V-BELTS must pass between the shaft and clutch housing. Service Interval: Every 100 Hours This necessitates the disconnection of the clutch Deck Belt Removal: jumper harness from the clutch. It may also be 1.

  • Page 35: Adjustments

    ADJUSTMENTS Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and remove key before servicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous.

  • Page 36: Pump Drive Belt Tension

    PUMP DRIVE BELT TENSION MOTION CONTROL LINKAGE Self-tensioning – No adjustment necessary. ADJUSTMENT Located on either side of the fuel tank, below the MOWER DECK DRIVE BELT TENSION seat are the pump control linkages. Rotating the Self-tensioning – No adjustment necessary. pump linkage with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not PARK BRAKE ADJUSTMENT...

  • Page 37: Neutral Adjustment

    to neutral. The wheels must stop turning or MOTION CONTROL NEUTRAL LOCK PIVOT slightly creep in reverse. ADJUSTMENT The flanged nut can be adjusted to obtain a more desired motion control lever resistance Tighten or loosen the lower flanged nut to the desired feel.

  • Page 38: Motion Control Handle Adjustment

    Adjusting the Tilt MOTION CONTROL HANDLE ADJUSTMENT Adjusting the height: The motion control levers can be tilted fore or aft for maximum operator comfort. The motion control levers can be adjusted highter or lower for maximum operator comfort. 1. Loosen the upper bolt holding the control lever to the control arm shaft.

  • Page 39: Cleaning

    CLEAN DEBRIS FROM MACHINE CLEANING Service Interval: Before each use or daily Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to (May be required more often in dry or dirty stop, and remove key. Engage parking conditions.) brake.

  • Page 40: Troubleshooting

    TROUBLESHOOTING IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 41 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE • Engine seems weak Clogged air filter • Fouled spark plugs. • Carburetor incorrectly adjusted • Machine vibrates. Blades are loose. • Blades are incorrectly balanced. • Engine is loose. • Engine overheats. Clogged air intake or cooling fins. •...

  • Page 42: Storage

    STORAGE WINTER STORAGE To ready the machine for storage, follow these steps: The machine should be readied for storage at 1. Thoroughly clean the machine, especially the end of the mowing season, or if it will not be under the mower deck. Touch up damage in use for more than 30 days.

  • Page 43: Wiring Schematics

    WIRING SCHEMATICS...

  • Page 44: Limited Warranty

    Any Mower or part thereof which, in Worldlawn’s sole discretion, is deemed defective shall be repaired or replaced, at Worldlawn’s option, without charge for parts or labor up to three years of the original date of purchase. Any Mower deck shell, in Worldlawn’s sole discretion, is deemed defective shall be repaired or replaced, at Worldlawn’s option, without charge for...
  • Page 48 ALL RIGHTS RESERVED KING COBRA MAX OPERATORS MANUAL 933299 CONTENTS SUBJECT TO CHANGE 202411...

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