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Summary of Contents for Magliner LiftPlus Lite
- Page 1 LiftPlus Lite ® LiftPlus Lite ® Maintenance Manual Serial #: _________________________________ Date of Purchase: ________________________ 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 2: Table Of Contents
LiftPlus Lite ® Table of Contents LiftPlus Lite Toolkit ..........................3 Safety Instructions ..........................4 Removing Covers ..........................5 Disconnecting/Connecting Battery ......................6 Lift Screw Girdle and Upper Belt ......................7 Replacing Lower Belt..........................7 Motor Assembly .............................8 Pulleys 1, 2-3 ............................10 Motor and Solenoid Body ........................10 Motor Brake Pad ..........................11... -
Page 3: Liftplus Lite Toolkit
LiftPlus Lite ® LiftPlus Lite Toolkit • Standard Allen wrench set • #1, #2 Phillips head screwdrivers • Large flat head screwdriver • Micro flat head screwdriver • Standard socket wrench set • Metric socket wrench set • Standard combination wrench set •... -
Page 4: Safety Instructions
Do not operate when the battery charger is plugged in. • Never attempt to open the battery. If the battery is cracked or leaking, do not recharge it - it must be replaced. • Always use a Magliner battery charger to charge your battery. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 5: Removing Covers
Qty. Part Number A Button head cap screw - #6-32 x 5/16” long 80360 B Brake cover 533506 C Button head cap screw - #6-32 x 5/8” long 80359 D Motor cover 533505 E Top cover 533502 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 6: Disconnecting/Connecting Battery
Install the battery cover; unfold and lock the LiftPlus. LIFT DRIVE SYSTEM Item Qty. Part Number A Lift screw girdle 531115 B Belt 534118 C E-ring for 1/4” dia. shaft 221011 D E-ring for 3/8” dia. shaft 221012 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 7: Lift Screw Girdle And Upper Belt
3. Wrap the lower belt around the bottom of Pulley 2-3 and stretch it just over the top of Pulley 1. 4. Press the belt down over Pulley 1, while hand turning Pulley 1. 5. Install the lift screw girdle and upper belt. 6. Connect the battery unless other work on the lift drive system is planned. 1-800-MAGLINE (624-5463) www.magliner.com... - Page 8 K, L Item Qty. Part Number Motor Assembly Part No.: Complete motor assembly (includes items below): 534100 LiftPlus Lite - 534100 A Motor - 12V DC 63032 B Solenoid and plunger assembly 63026 C Pulley 1 assembly 534106 D Pulley 2-3 assembly...
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Page 9: Motor Assembly
3. Place the motor assembly on a hard, flat, and stable surface with one of the long flat sides of the motor mount facing down. 4. Align Pulley 1 so that the split roll pin is vertical. 5. Using a 1/8” pin punch and a 1-2lb hammer drive the pin through until it clears the motor shaft. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 10: Pulleys 1, 2-3
4. Grip the solenoid body with a pair of channel-locks and twist if from right to left to loosen it. 5. Insert a small flat-blade screwdriver between the solenoid hex nut and the motor mount to prevent the nut from spinning. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 11: Motor Brake Pad
3. Using a small pair of needle nose vise-grips or pliers grasp the nipples and pull them down until they pop though the motor brake lever. 4. Install the motor cover. 5. Connect the battery unless other work on the lift drive system is planned. 1-800-MAGLINE (624-5463) www.magliner.com... - Page 12 531113 D Thrust washer for 1/2” shaft 80796 E Lift screw thrust bearing 531114 F Guide bushing 80814 G Lower lift screw collar 531116 Clevis pin with groove - 3/4” long 81165 (5/8” usable length) and E-ring 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 13: Lower Lift Screw Collar And Assembly
5. Place the lift screw assembly on a hard, flat, and stable surface with Pulley 4 protruding just past the edge. <OR> Place the lift screw assembly on the floor with a block supporting the lift screw just below Pulley 4. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 14: Lift Screw Thrust Bearing
2. Remove guide (it may be necessary to push the guide up from the bottom until it can be grasped and pulled out the top). Installation: 1. Slide guide into column. 2. Install the lift screw assembly. 1-800-MAGLINE (624-5463) www.magliner.com... - Page 15 Quick change latch assembly - 536034 Item Qty. Part Number A Nut, trolley drive 531705 B Trolley assembly 531700 C Rear roller 531709 D Axle for rear roller 22146 E Front roller 531708 F E-ring - 3/8” 221012 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 16: Trolley Assembly
4. Hold the remaining inner rear roller in place the remaining rear roller axle though the side plate and into the roller. 5. Install the last rear roller. 6. Slide the rear rollers into the column and lower the quick change latch. 7. Install the motor assembly and the upper limit switch. Install the top cover. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 17: Front Rollers
3. Align the hole in the caster wheel with the hole in the caster fork; install wheel using the caster axle bolt and locknut. 4. Replace plug for square tube; pound gently with a rubber mallet if necessary. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 18: Wheels
2. Remove the axle cotter pin using the pliers. 3. Slide thin washer and wheel off the axle; retain washer. Installation: 1. Slide replacement wheel onto the axle as shown. 2. Replace the thin washer and axle cotter pin. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 19: Electrical System
If the leakage gets into the eyes, flush with clean water for 15 minutes and seek immediate medical attention. 6. Remove the battery. Installation: 1. Place battery in battery box. 2. Connect the red wire to the positive terminal and the black wire to the negative terminal. 3. Install the battery cover. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 20: Battery Box
BATTERY BOX TOOLS NEEDED: #2 PHILLIPS SCREWDRIVER Removal: 1. Turn off the LiftPlus Lite and remove the battery. 2. Remove the battery box by removing (4) screws. Installation: 3. Locate the battery box over the (4) mounting screw holes and secure with pan head screws. -
Page 21: Lower Limit Switch
5. Place the lower limit switch against the column so that the roller on the switch lever is to the right and below the rest of the switch. 6. Fasten the lower limit switch to the column using the two screws. NOTE: Do not over tighten the screws. 7. Install the battery box and the battery. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 22: Upper Limit Switch
B Up/Down switch (includes wiring harness) 534416 C Wiring harness/connector for remote control input 534409 D Wiring harness/connector for charger input 534408 E Wiring harness for green charging light 534411 F Wiring harness for red overload light 534412 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 23: Charging Light; Overload Light
1. Push the wiring harness through the electrical mount plate from back to front. Make sure that the light’s outer rubber seal is evenly seated between the bulb and the electrical mount plate. 2. Plug the wiring harness into the control board (see page 29 for reference). 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 24: Charging Input; Remote Control Input
3. Slide the washer and locknut onto the wiring harness; tighten the lock nut firmly against the electrical mount plate. 4. Push the wires fully into the white wire connector in the order shown below. 5. Plug the wire connector into the control board (see page 29 for reference). Pin No. Color Orange Purple 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 25: Control Board Diagram
64077 (negative lead) 534416 (for Up/Down switch) 534410 64079 64078 (for On/Off (for lower (positive lead from switch) limit switch) circuit breaker) 1-800-MAGLINE (624-5463) www.magliner.com... - Page 26 Wiring harnesses are connected to the top side of the control board as shown below. Motor wires (part of motor) (black, red) Upper limit switch wiring harnesses - 534401 Solenoid adapter harness - 534421 Not used 534412 534408 [overload light (red)] (charger input) 534409 (remote input) 534411 [charging light (green)] 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 27: Maintenance
(see next Lubrication month. page for diagram). It does not need to be soaked, just enough so it spreads on the surfaces. 3. Lift and lower unloaded attachment for 5 full cycles to distribute lubricant. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 28: Troubleshooting Guide
1. Check to make sure the charger is fully plugged into the outlet and the charging port of the unit. The unit will not charge. 2. Check that the circuit breaker is not tripped. 3. Check that the battery is connected. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 29: Advanced Troubleshooting Guide
• 12 to 12.6V - Normal • Place a load on the LiftPlus and run up and down a few cycles. If voltage drops from 12V, you should replace the battery. Figure 1 Figure 2 Figure 3 1-800-MAGLINE (624-5463) www.magliner.com... - Page 30 • 0 volts when switch is OFF • 12 volts when switch is ON and Up/Down switch is pressed Up or Down. • If there is no voltage on the motor terminals when there should be, contact Magline. 1-800-MAGLINE (624-5463) www.magliner.com...
- Page 31 • 12 volts when switch is ON and Up/Down switch is pressed Up or Down. • If the motor still only moves in one direction, contact Magline. Motor Terminals Common Terminal Limit Switch Diagram Upper Switch Example 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 32: Replacement Parts List
Motor assembly - standard speed (includes motor, mounting bracket, 534100 solenoid,brake, pulley #1, pulley #2-3, and timing belt) Motor cover 533505 Nut, trolley drive 531705 Pin for quick change latch 81169 Pulley assembly #1 (top gear) 534106 Pulley assembly #2-3 (intermediate) 534107 1-800-MAGLINE (624-5463) www.magliner.com... - Page 33 Floor brake 33051 Plug for round tube 530115 Plug for square tube 530123 Washer, thick - 5/8” 80705 Washer, thin - 5/8” x 1/32” 80707 Wheel - 1075 microcellular foam, HDPE hub - 10” x 2-3/4” 111075 1-800-MAGLINE (624-5463) www.magliner.com...
- Page 34 LiftPlus Lite ® MAGLINE INC. ® 1205 West Cedar Street Standish, Michigan 48658 1-800-MAGLINE (624-5463) Email: customerservice@magliner.com www.magliner.com Form # B9418 © Copyright 2018-2019, Magline, Inc. REV 10/19 1-800-MAGLINE (624-5463) www.magliner.com...
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