Allied Telesis RCC Installation Manual
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Allied Telesis RCC Installation Manual

Allied Telesis RCC Installation Manual

Remote companion cabinet compact multiservice access platform
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Telesyn™ Remote Companion Cabinet
Compact Multiservice Access Platform
Installation Guide
Release 2.1 Preliminary
Issue 1
Copyright © 2003 Telesyn, Inc. All rights reserved. Information in this document is subject to change without notice.

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  • Page 1 Telesyn™ Remote Companion Cabinet Compact Multiservice Access Platform Installation Guide Release 2.1 Preliminary Issue 1 Copyright © 2003 Telesyn, Inc. All rights reserved. Information in this document is subject to change without notice.

  • Page 2: Who Should Read This Guide

    Who Should Read This Guide? This document provides an outline for installation and turn up of the Telesyn RCC product, from the unpacking of materials to setting up the initial user interface. The product is then ready to be introduced to the network.

  • Page 3: Table Of Contents

    1.2.5 RCC Outside Plant Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10...
  • Page 4 2.2 Telesyn 7400 Inventory Form - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-2 TOC-2 Telesyn RCC - Install Guide (Table of Contents)

  • Page 5: Remote Companion Cabinet Installation

    The Telesyn RCC bolts onto an existing outside plant cabinet. Cables carrying subscriber traffic and power are routed from the existing outside plant cabinet to the RCC through an access conduit. The RCC (TN-R001) comes equipped with the following: •...
  • Page 6 Overview Telesyn Remote Companion Cabinet Overview Typical mounting kit FIGURE 1-1 • TN-R003 - Mounting kit for AFC120™Page 1 with DMAX™Page 1 shelf • TN-R004 - Mounting kit for AFC120 with UMC1000™Page 1 shelf • TN-R005 - Mounting kit for AFC240 with DMAX shelf •...

  • Page 7: Specifications

    Approximately 200 lb. GR requirements Telcordia GR-487 UL requirements UL 50, UL 60950 FCC requirements EMC FCC Part 15 Class A NEMA Type 3R RCC front and rear view FIGURE 1-2 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 8 Overview Specifications Inside front view FIGURE 1-3 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 9 Specifications Overview Inside rear view FIGURE 1-4 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)

  • Page 10: Specifications

    Top Overhang, front and back BACK 23.3 in (591.8 mm) 3 in (76.2 mm) door width 24.7 in 628.7 RCC Dimensions Top View FIGURE 1-5 FRONT VIEW Top Overhang 2.25 in (57.15 mm) 30.5 in 32.75 in (774.7 mm) (831.85 mm) 24.75 in (628.65 mm)

  • Page 11: Rcc Installation

    Bracket Mount Side View FIGURE 1-8 1.2 RCC Installation Follow the step-by-step instructions to below to install and turn up the Telesyn RCC 1.2.1 Safety Note: Only trained and qualified personnel should install, replace, or service this equipment. Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)

  • Page 12: Safety Precautions While Working With Electricity

    RCC Installation Safety Precautions While Working with Electricity Note: Before starting the installation procedures, the user should read the whole chapter for important information and safety warnings. Before installing and cabling the equipment, the user should be aware of standard safety practices and the hazards involved in working with electricity to avoid accidents.

  • Page 13: Lift Points

    Lift points RCC Installation • Turn off power to the system. • If possible, send another person to get medical aid. Otherwise, assess the condition of the victim and then call for help. • Determine if the person needs rescue breathing or external cardiac compressions; then, take appropriate action.

  • Page 14: Rcc Outside Plant Configuration

    RCC Installation RCC Outside Plant Configuration 1.2.5 RCC Outside Plant Configuration Subscriber Tip/Ring Central Ofice Video Server Router Voice Switch Fiber Interface Telesyn 7400 DLC channel bank POTS Rectifier (UPA) POTS ADSL PSTN AC Load Center 120VAC -48VDC X-conn X-conn...

  • Page 15: Rcc Mounting Procedure

    The Telesyn RCC mounts on the side of the user’s existing AFC240 RSC cabinet. Top and bottom mounting brackets are installed on the RCC. The RCC is lifted and mounted to the side of the AFC240. Power and wiring are connected between the AFC240 and the RCC. Subscriber loops are then extended into the RCC through an access conduit.

  • Page 16: List Of Tools And Supplies

    RCC Installation List of tools and supplies 1.2.8 List of tools and supplies The following table details a non-exhaustive list of tools and supplies required to install the Telesyn RCC. Required tools and supplies TABLE 1-2 Masking/Duct Tape 1/8” to 3/16” drill bit 4.25”...

  • Page 17: Afc240 Cabinet Preparation

    Check the AFC240 and surrounding area for hazards, such as yellow jackets, hornets, wasps, bees, spiders, snakes, scorpions, etc. before beginning any work activities. The RCC will be mounted onto the left side of the AFC240 RSC. See Figure 1-11 RCC mounted onto the AFC240...

  • Page 18: Rcc Preparation

    RCC Installation RCC Preparation 1.2.11 RCC Preparation In this section the user will prepare the RCC for mounting onto the AFC240. The diagram that follows illustrates the installation of the RCC. See Figure 1-12 Exploded view of the RCC mounted to the AFC240...
  • Page 19 In this step, the user will measure and mark the hole for the access conduit in the AFC240 cabinet. Measure and mark the center point for the conduit access hole on the AFC240 wall where the RCC will be mounted. Use the measurements detailed in the diagram in Figure 1-13.
  • Page 20 RCC Installation RCC Preparation Inside the ACF240 prior to beginning the installation FIGURE 1-14 Inside of AFC240 before and after moving the cables FIGURE 1-15 1-16 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 21 RCC Preparation RCC Installation At this point the user will drill the access conduit hole. Drilling from the exterior of the AFC240: Drill a 1/8” pilot hole in the exact center of the large hole. See Figure 1-16. Pilot hole drilled FIGURE 1-16 Drill a 4 ¼”...
  • Page 22 RCC Installation RCC Preparation Drill a 3 ½” hole through the inner skin of the AFC240. See Figure 1-19. Drilling the hole through the inner skin of the AFC240 FIGURE 1-19 Remove the tape that was placed over the access hole area from the inside of the AFC240.
  • Page 23 RCC Preparation RCC Installation Access conduit exploded view FIGURE 1-21 1-19 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 24 RCC Installation RCC Preparation AFC240 Host Interior Skin Rubber gasket (on threaded AFC240 Host Outer Skin part of conduit, Silicone Sealant against inner wall) Rubber gasket Companion Outer Skin Retaining ring Retaining ring Access conduit Access conduit installed FIGURE 1-22 Insert this end of the conduit through the holes just drilled and into the AFC240.
  • Page 25 1-25. Install a rubber gasket onto the exposed end of the conduit on the outside of the AFC240 where it will contact the outer wall of the RCC. Ensure that the rubber gasket is fully seated onto conduit.See Figure 1-25.
  • Page 26 RCC Preparation Unpack the RCC and locate the top and bottom mounting brackets and hardware. The top mounting bracket is a flat ¼” thick plate with slotted holes in the top, the bottom mounting bracket is a 3” angle bracket. See Figure 1-26.
  • Page 27 RCC Preparation RCC Installation On the side of the RCC where the conduit access hole is drilled, remove the two flat-headed 6 mm screws at the top adjacent to the lifting eyebolts. See Figure 1-27. Screws detailed in Step 2...
  • Page 28 RCC Preparation Place the top mounting bracket on the RCC aligning the round holes with the locations where the two 6 mm screws were just removed. The keyhole slots should be at the top of the bracket and above the top of the RCC.
  • Page 29 RCC Preparation RCC Installation Installing the top mounting bracket FIGURE 1-29 1-25 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 30 Mount the bottom mounting bracket to the bottom of the cabinet using these two holes and two 10 mm bolts, lock washers, and flat washers. Ensure the bottom mounting bracket sticks out past the side of the RCC by about 1 & ¼ in. Only tighten the bolts finger tight. See Figure 1-30.

  • Page 31: Rcc Mounting

    Remove the plastic covers and clean out the four holes located in the top overhang of the AFC240 where the RCC will be mounted. Ensure that the bolts to be used for mounting the RCC will seat into these holes. See Figure 1-31.
  • Page 32 RCC Mounting Carefully lift the RCC, slide the keyholes in the top mounting bracket over the 4 bolts in the AFC240, and let it hang onto the AFC240. Be sure not to damage the conduit that is sticking out of the AFC240. It is neces- sary to hold the base of the RCC further away from the AFC240 during this operation.
  • Page 33 FIGURE 1-34 Mark and center punch the outer 4 holes on each end and the 2 holes in the center of the RCC bottom mount- ing bracket. This is where the ten, 1/4”, thread-forming bolts will be installed to secure the RCC bottom mounting bracket to the AFC240.
  • Page 34 RCC Installation RCC Mounting Drilling the holes for the bottom mounting bracket FIGURE 1-36 1-30 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 35 RCC Mounting RCC Installation One bolt at a time, remove each of the 4 bolts securing the RCC top mounting bracket to the AFC240. Add a flat washer and a lock washer, then re-insert the bolt and hand tighten it.
  • Page 36 Bottom mount bracket detail FIGURE 1-38 Open the back door of the RCC and install the retaining ring onto the conduit that is now extending into the cabinet. Tighten securely with a spanning wrench or other appropriate method. See Figure 1-39 RCC view of access conduit installed.
  • Page 37 Only a qualified electrician familiar with local codes and ordinances should install AC power Install ground wiring using 6AWG copper wire onto the ground block of the RCC. Route the wire through the access conduit to the AFC240. Connect the ground wire to the ground bar in the AFC240. See Figure 1-40.
  • Page 38 FIGURE 1-41 Avoid accidental contact with AC source. Feed the MC metal-clad 14-2 AC conduit (MC 14-2) from the RCC through the access conduit into the AFC240. In the AFC240, remove the cover of AC load center. Do not remove the outlets that may be attached to the cover.
  • Page 39 If there is a vacant 13/16” (0.812”) knockout in the AC load center, remove it. If not, identify a desired entry point for feeding the AC wiring from the RCC into the AFC240 AC load center. Carefully move all AC wires inside the load center away from this area.
  • Page 40 Attach the white feed to the neutral bus bar inside the AC load center of the AFC240. Attach the black feed to the hot terminal of the 15 amp breaker that will control the feed to the RCC. See Fig- 1-46.
  • Page 41 RCC Mounting RCC Installation Turn the breaker ON for auxiliary outlets. Label the RCC AC breaker “Telesyn RCC”. Leave the RCC AC breaker OFF. Hazardous electrical installation procedures end here. However, proper safety precautions should continue to be followed. 1-37...
  • Page 42 RCC Installation RCC Mounting Shut off all circuit breakers located in the RCC, including the two on the Telesyn 7400 shelf. See Figure 1- Figure 1-48 RCC circuit breaker box and breakers FIGURE 1-47 Telesyn 7400 breakers FIGURE 1-48 1-38...
  • Page 43 FIGURE 1-50 Redress and tie the AFC240 DLC cables back into position, where they were moved from in Step 10, in the area where the RCC access conduit now protrudes. Do not obstruct the access conduit in any way. 1-39...

  • Page 44: Turn Up And Test Procedure

    In the AFC240, turn ON the 15A AC circuit breaker labeled Telesyn RCC. In the RCC, turn ON the circuit breaker AC TO RECTIFIER. AC TO RECTIFIER feeds AC to the rectifier. Verify that the rectifier fan is running. If the fan is not running, turn AC TO RECTIFIER OFF and:...

  • Page 45: Setup For The Telesyn 7400

    Replace the plastic terminal cover. Verify that the heat exchanger fan is running. The heat exchanger is located on the back door of the RCC. The heat exchanger is equipped with two fans. One internal fan that operates continuously and one external fan that may or may not operate according to the inside temperature of the RCC.

  • Page 46: Setup Checklist

    Setup for the Telesyn 7400 Setup Checklist Telesyn 7400 Fully Configured FIGURE 1-52 1.3.1 Setup Checklist Table 1-4 lists the items that are to be provided by the customer. Customer Item Checklist TABLE 1-4 Item Quantity Description MGMT RJ-45, connectorized at one end, cat 5 cable Alarm cable RJ-45, connectorized at one end, Cat 5...

  • Page 47: Setup Precautions

    Setup Precautions Setup for the Telesyn 7400 1.3.2 Setup Precautions 1. Whenever dealing with electrostatic-sensitive equipment, wear a ground or foot strap. 2. Ensure customer power source for the product is off. FCC - The Allied Telesyn 7400 product complies with FCC require- ments for emissions radiation.

  • Page 48: Alarm Wiring

    Alarm wiring comes preinstalled. It is only necessary to plug in the RJ-45 plug. Connect the RJ-45 cable into the ALM IN port, and the ALM OUT port as required. The alarm output points are located on the RCC circuit breaker panel as illustrated in Figure 1-53.

  • Page 49: Apply And Check Power

    Ensure that the Telesyn 7400 shelf circuit breakers are OFF (O). Turn the RCC circuit breakers AC TO RECTIFIER, AC TO BTRY HTR, and DC TO BATTERY ON. Power is now being applied to the terminal block of the 7400, but not to the shelf components.

  • Page 50: Configure Local Terminal Or Pc And Connecting To The Wan

    Configure Local Terminal or PC and connecting to the WAN Alarm wiring 1.5 Configure Local Terminal or PC and connecting to the WAN The RS-232 (CONSOLE) terminal port is used during the initial installation startup to connect the Telesyn 7400 to a local management device, which can be: •...
  • Page 51 Alarm wiring Configure Local Terminal or PC and connecting to the WAN Connect the RS-232 cable from the terminal or PC to the Telesyn 7400 MGMT port. If the device is a PC, bring up the terminal emulation window. Follow the instructions included with the CFC6 card for placing the ferrite on the Ethernet cable. The CONSOLE port is used to initially configure the 7400 and then disconnected.

  • Page 52: Apply Power And Check Startup Sequence

    Apply Power and Check Startup Sequence Alarm wiring 1.6 Apply Power and Check Startup Sequence Note: Turn on the rectifier and then the circuit breakers. Turn the A and then B circuit breakers ON (-). Observe that the fans should start again and airflow should be begin horizontally through the unit. Observe the startup sequence on the terminal interface, which should show the following: Note: The startup sequence the user observes on the terminal may not exactly match the one...
  • Page 53 Alarm wiring Apply Power and Check Startup Sequence @@@@ @@ @@@@ @@@, @@ @ @@ " @@ @ @@@ @ @@@@ @@@@ @@@@ @@@@ @@ @@@@ @ @@@ @@@@@@.@@@@.@@@@ @@@@@@.@@@@.@@@@ @@@@ @@@@ @@@@ "@@@ @@@@ @@@@ @@@@ Telesyn 7000 Series Version 2.0.0.GAMMA.20030425 (Customer-Release Build) Created on Wed 09/10/2003 at 2:09p Copyright Allied Telesyn Networks, Inc., 2003 VxWorks Version 5.5 for IBM PowerPC 405GP Rev E...

  • Page 54: Check Software Load

    Apply Power and Check Startup Sequence Check software load - A major alarm is set against the shelf with the text “Can Not Read MAC Address” • If there are no faults, go to 1.6.1. 1.6.1 Check software load Although control modules and service modules are shipped with release files already present in FLASH mem- ory, the release file should be compared with the latest software release files that are available on the Telesyn web site ().

  • Page 55: Subscriber Line Installation For Afc240 Rsc

    1.7 Subscriber line installation for AFC240 RSC 1.7.1 Overview This section illustrates the wiring details of the customer loops in the Telesyn RCC. All subscriber DLC loops are routed from the AFC240 RSC through the Telesyn RCC. The following diagram illustrates the wiring path with no subscribers connected to DSL service.

  • Page 56: Wiring Precautions

    Telesyn 7400. The customer’s loop is then extended to their premises. Loops for customers that are not current subscribers to DSL service are still routed through the Telesyn RCC, but are not connected to the Telesyn 7400 for DSL service. The following diagram illustrates the wiring path when a customer has sub- scribed to DSL service.

  • Page 57: Rcc Dlc/Adsl Wiring

    Subscribers will be OUT OF SERVICE once the DLC loops are cut for wiring to the RCC. Perform this activity during low traffic periods Install the DLC cross connect on the left side of the terminal block frame in the back of the RCC. See Figure...
  • Page 58 The following diagram illustrates the wiring at this point. All customer DLC loops are routed from the AFC240 DLC into the RCC, to the terminal block at DLC_IN (1-250) from the DLC channel bank, through a DSL Bypass jumper, to the terminal block at DLC _OUT (1-250), back to the AFC240, to the DLC Protection blocks, to the customer’s premises.
  • Page 59 RCC DLC/ADSL Wiring Subscriber line installation for AFC240 RSC Subscriber wiring diagram FIGURE 1-59 1-55 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 60 DSL service in the Telesyn RCC: Locate the subscriber’s DLC loop in the RCC at the terminal block at DLC_IN and remove the DSL Bypass jumper that connects the subscriber’s loop from DLC_IN to the terminal block at DLC _OUT.
  • Page 61 RCC DLC/ADSL Wiring Subscriber line installation for AFC240 RSC Wiring a subscriber for DSL service FIGURE 1-60 The following diagram details the terminal block numbering. See Figure 1-61 1-57 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 62 RCC DLC/ADSL Wiring Punch down block loop pair numbering FIGURE 1-61 Note: Warning poles should be installed around the RCC to insure no accidental contact is made with the cabinet. 1-58 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)

  • Page 63: User Guide For The Rcc

    1.8.1 Installation and Maintenance 1.8.1.1 Battery Kit installation The batteries are installed in the lower back corner of the RCC below the circuit breaker junction box. This sec- tion describes the installation of the battery kit. The following steps that are required to complete the installation of the batteries.
  • Page 64 User Guide for the RCC Installation and Maintenance Install the bracket onto the rear rail and cabinet frame using the supplied screws. Fasten the bracket onto the frame. Locate the bottom hole of the bracket in the third (3rd) hole of the frame.
  • Page 65 Installation and Maintenance User Guide for the RCC Install the battery base. Mount the battery base into the base of the RCC using 4 supplied screws. Battery Base Battery base and mount screws are indicated FIGURE 1-65 1-61 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 66 User Guide for the RCC Installation and Maintenance Install the foam inserts. Place foam inserts into the corner of the cabinet. Placement of foam indicated FIGURE 1-66 1-62 Telesyn 9700 - Installation Guide (Remote Companion Cabinet Installation)
  • Page 67 Installation and Maintenance User Guide for the RCC Install the batteries and battery cables in the following order. Install the batteries. Install the jumper cables between each battery as follows: • Connect Bat1+ to Bat2-. • Connect Bat2+ to Bat3-.
  • Page 68 User Guide for the RCC Installation and Maintenance Install the battery cover. • Hook the right end of the cover under the bracket. • Install the battery cover plate. • Secure the left end with supplied screws in 2 places.
  • Page 69 Installation and Maintenance User Guide for the RCC Secure the left end FIGURE 1-71 Connect the heater pad cables and battery harness cables to the cables from the circuit breaker panel. Battery harness cable Heater pad cable Heater pad and battery harness cable connection...
  • Page 70 User Guide for the RCC Installation and Maintenance Reinstall the GND cable. • Remove the retaining screw and lower the GND tie point by one hole position. Note: Be careful not to lose the washer installed behind the GND strap lug.
  • Page 71 Installation and Maintenance User Guide for the RCC 1.8.1.3 Heat Exchanger No maintenance required. RCC Heat Exchanger FIGURE 1-74 1.8.1.4 Removing the lifting eyelets The lifting eyelets can be removed and replaced with weather tight caps. 1.8.1.5 Rectifier Follow the manufacturer’s recommended maintenance and replacement procedures.
  • Page 72 User Guide for the RCC Installation and Maintenance Alarm Table TABLE 1-6 Power Power Dist Alarm Major Minor BD Alarm AC Fail LVD Open Alarm LVD Warn- LVD Con- tractor Open Fuse or CD Open Troubleshooting actions TABLE 1-7 Problem...
  • Page 73 Installation and Maintenance User Guide for the RCC Alarms are displayed on the status panel and LEDs as illustrated below. Rectifier alarm and status indicators FIGURE 1-75 The following diagram illustrates the fuse location. The user can access the fuses by opening the door on the rec- tifier.

  • Page 74: Telesyn Contact Information

    Telesyn Contact Information Installation and Maintenance 1.9 Telesyn Contact Information If assistance or information is required in the installation of this equipment, contact the following: Telesyn Technical Support: • Point a web browser to http://www.alliedtelesyn.com • Select and click on the appropriate region •...

  • Page 75: Glossary Of Terms

    2. Appendix 2.1 Glossary of Terms Glossary of Terms TABLE 2-1 Acronym Meaning ADSL8S Service module. ADSL service with 8 ports and internal splitters CFC6 Control Module. Controller with 6 G Bandwidth Control Module. Names of cards use <description><number of ports> naming Fan Controller Filler Panel Full.
  • Page 76 Telesyn 7400 Inventory Form 2.2 Telesyn 7400 Inventory Form You can use the following form to record registration information about the Telesyn 7400 and keep with your office records. Note: You may also identify the product with CLI commands. Refer to the Telesyn 7400 User Guide. Registration Information for the Telesyn 7400 TABLE 2-2 Location...

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