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CIMLINE ME2 Operator's Manual

Mastic extruder
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Mastic Extruder
Owner/Operator Manual
Due to continuous product development some of the details shown in this manual may differ from
your equipment. We reserve the right to change the contents of the manual without notification.
CIMLINE.COM
2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971
Part # 312-000-000
Rev A 5/3/23

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  • Page 1 Due to continuous product development some of the details shown in this manual may differ from your equipment. We reserve the right to change the contents of the manual without notification. CIMLINE.COM 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (877) 841-0848 · Fax (763) 557-1971...

  • Page 2: Table Of Contents

    MAINTENANCE AND TROUBLESHOOTING: ME2 Maintenance Schedule ..................22 ME2 Maintenance - Key Components ..............23 ME2 Maintenance - Changing Heat Transfer Oil ............. 24 ME2 Maintenance - Heat Transfer Oil Servicing............25-26 ME2 Maintenance - Tank Burner ................27-30 ME2 Maintenance - Trouble Shooting Guide ............31 PARTS AND ASSEMBLY DRAWINGS: ME2 Trailer Wiring Diagram and Parts ..............

  • Page 3: Serial Number, Model Number, Engine Number

    ____________________________ CONTACTING CIMLINE At Cimline, impressing the customer is one of our core values. We want to make sure you are covered for any general or technical questions you may have on your new CIMLINE equipment. Please use the following information to get the support you need if this manual does not provide the answers you are looking for.

  • Page 4: Personal Safety, Signal Words In Manual

    Personal Safety OPERATOR MUST READ AND UNDERSTAND ENTIRE OPERATORS MANUAL BEFORE PROCEEDING. THIS PAGE ONLY PROVIDES AN OVERVIEW OF SAFETY INFORMATION The melter operates at elevated temperature which can cause WARNING burns. Operator and anyone working in close proximity to hot materials must always wear protective clothing.

  • Page 5: Trailer Safety

    Trailer Safety Operating this machine requires workers to perform work behind the trailer, it is critical to perform the work safely. Communication between the tow vehicle driver and worker is critical. Worker and tow vehicle driver must stay in communication, use an audible device or visual signals to communicate.

  • Page 6: Wheel Specifications

    Wheels Wheel Selection When specifying or replacing your trailer wheels it is important that the wheels, tires, and axles are properly matched. The following characteristics are extremely important and should be thoroughly checked when replacement wheels are considered: 1. Bolt Circle. Wheels have many bolt circle variations and some are so close that is could be possible to attach an inappropriate wheel that does not match the axle hub.
  • Page 7 Wheels Wheel Sizes Torque Sequence 14” - 15” - 16” - 16.5” x 6.75” 1st Stage 2nd Stage 3rd Stage NOTE: All torque in ft-lb 20-25 50-80 90-120 LUG TIGHTENING SEQUENCE CHART TIRES Prior to mounting tires onto wheels, be sure the rim size and contour are approved by the Tire and Rim Association Yearbook or the Tire Manufacturers Catalog in the United States and Recreational Vehicle Running Gear Certification - CSA CAN3 in Canada.

  • Page 8: Weights And Dimensions

    Weight and Dimensions BASE Length WEIGHT 178 in 5300 lbs (452 cm) (2618 kg) WEIGHT AND DIMENSIONS ARE FOR BASE UNIT WITHOUT OPTIONS WEIGHT LISTED DOES NOT INCLUDE MATERIAL WEIGHT.
  • Page 9 Weight and Dimensions Height: Width 94 in 82 in (237 cm) (208 cm) Mixing Tank Size Maximum Tank Sealant Capacity 250 Gallons 185 Gallons To maintain safe operation of trailer, WARNING do not fill tank more than 75% of tank size Product specification may change without notice.

  • Page 10: Replacement Labels

    Replacement Labels Inspect your labels and replace any damaged. Contact your dealer to order replacement labels. Part #: 308-278-000...

  • Page 11: Me2 Feature Overview

    ME2 Feature Overview NOTE : This general outline will only familiarize you with the machine. Read through the entire manual before putting this machine into operation. Propane Tank Mount: Propane Tank mount for handheld torch, and heated trough. Heated Tool Cabinet: Cabinet for mastic application tools that is heated with a diesel burner.

  • Page 12: Control Panels

    Control Panels ME2 Main Control Panel The control panel is used to operate the melter control system. All controls are located within the cover.
  • Page 13 Heat Transfer Oil LED (Green): This LED indicates that the Heat Transfer Oil has reached the preset temperature. This indicates that you can turn the agitator on. Oil Temperature Controller: The controller for your CIMLINE ME2 melter has been factory set to run ISO Grade 68 heat transfer oil.
  • Page 14 ME2 Sub Control Panel Controls and Their Functions...

  • Page 15: Start Engine

    ME2 Start Up Load Material into Empty Tank All material must be clean. Keep all foreign matter out of melting tank. 1) Open the material door (a) and place the block of material (b) on the open door against the holder (c).
  • Page 16 3. MELTER PREPERATION A) Wait for the two indicator lights (GREEN lights) to turn on. B) Turn Rotary Switch to the “MIX” position. DO NOT OPERATE MACHINE IF DOOR ACTIVATED AGITATOR STOP IS NOT WORKING 4. SETTING AGITATOR SPEED Wait for material to reach desired temperature A) Ensure the Rotary Switch is in the “Mix”...

  • Page 17: Me2 Cool Down/Shut Down Procedure

    APPLYING MASTIC With Start Up procedure complete, you are ready to begin sealing A) Turn Rotary Switch to the “DISPENSE” Position B) Open Material Gate at rear of machine. C) Let material flow onto heated chute. D) Scrape material from chute into desired tool. Cleanout Procedure A) Close the propane needle valve (Near the trough), and close the propane tank.

  • Page 18: Me2 Automatic Temperature Control Setting

    Modifying Sealant Temperature Control Settings The Sealant Temperature Control on your CIMLINE ME2 Melter has been factory set to run the most common types of mastics. These mastics have an application temperature of 380° F (193° C) With some mastics, it may be require a change to the controller to achieve the appropriate application temperature.

  • Page 19: Me2 Heat Transfer Oil Specs

    YOU MUST CLARIFY with the supplier that the oil is to be used in a heat transfer system to avoid any potential problems. Oil is also available from CIMLINE in 5 and 30 gallon(19 and 114L) containers for ship-out.

  • Page 20: Me2 Fluid And Components Specs

    NOTE: A dipstick (A) is provided for checking heat transfer oil level when cold. For oil level see Page 24. This is a petroleum based product. CIMLINE recommends that you do not mix oil brands. Mixing any oils (Engine oil, transmission fluid, etc.) adversely affects each manufacturers formula.

  • Page 21: Maintenance And Troubleshooting

    MAINTENANCE AND TROUBLESHOOTING: ME2 Maintenance - Schedule ................22 ME2 Maintenance - Key Components ..............23 ME2 Maintenance - Changing Heat Transfer Oil ..........24 ME2 Maintenance - Hydraulic Oil Servicing ............25-26 ME2 Maintenance - Tank Burner ................27-30...

  • Page 22: Me2 Maintenance Schedule

    ME2 Maintenance - Schedule MAINTENANCE OPERATION DAILY HRS./ HRS. HRS. HRS. YEARLY CHECK ENGINE FUEL LEVEL CHECK ENGINE AND HEAT TRANSFER OIL CHECK HYDRAULIC OIL (ADD IF LOW) CHECK ENGINE AIR CLEANER GREASE AGITATOR BEARINGS CLEANOUT MATERIAL SYSTEM INSPECT AND CLEAN COOLING SYSTEM/RADIATOR...

  • Page 23: Me2 Maintenance - Key Components

    For more details about your engine please refer to the Engine Operator Maintenance Manual and Warranty provided with your Melter applicator. NOTE : When breaking in a new Melter, CIMLINE recommends running the engine for one hour with no load prior to actual use on the job. Air Cleaner Due to the dusty conditions that can be created by road work, it is essential to check the engine air cleaner element daily.

  • Page 24: Me2 Maintenance - Changing Heat Transfer Oil

    The melter operates at elevated temperatures which can cause WARNING burns. Be sure the heat transfer oil is cool before performing maintenance. Using oil that does not meet CIMLINE Heat Transfer Oil NOTICE specification is cause for a voided warranty. CHANGING/REPLACEMENT OF HEAT TRANSFER OIL: 1) Remove the dipstick (A) and fill cap (B) of the HTO tank.

  • Page 25: Me2 Maintenance - Heat Transfer Oil Servicing

    O-ring (B) into the tank while replacing the filter cup (A) into the return filter base. 9) Place a new filter cartridge (C), Cimline part number 170407, into the filter cup (A) and seat properly all the way into the cup.

  • Page 26: Hydraulic Oil

    HYDRAULIC OIL: Use high quality Conoco MV32 or equivalent hydraulic oil. CIMLINE recommends that you do not mix oil brands. Mixing any oils (Engine oil, hydraulic oil, etc.) adversely affects each manufacturers formula. The maximum capacity of the hydraulic reserve tank is 20 gallons (75L).

  • Page 27: Owner Service And Maintenance

    C. Inspect the diesel supply system. All fittings should be leak-tight. D. Verify the nozzle is the one originally specified by CIMLINE and always replace the nozzle with one having the exact specifications from CIMLINE.
  • Page 28 ME2 Maintenance - Tank Burner TANK BURNER TROUBLESHOOTING: Oil burners that are designed for use on road maintenance equipment are built to take temperature extremes, vibration, and rough handling. When performing the following troubleshooting steps, we assume that the oil burner motor and ignition transformer operate continuously and the oil solenoid valve, which controls oil flow, is cycled by the equipment controls.
  • Page 29 ME2 Maintenance - Tank Burner Igniter Maintenance: The igniter assembly does not require any adjustments beyond making sure the springs and the burner electrode rods make solid contact when the igniter is in the closed position. The sealing surfaces of the gaskets should be checked and replaced at the first signs of any damage or deterioration.
  • Page 30 ME2 Maintenance - Tank Burner Primary Controller: The Beckett ADC tank burner motor is used to drive the blower and pump. The rotational speed of the motor is determined by the voltage supplied and the load placed on the motor. Pump pressure and air settings are the main factors affecting the motor load.

  • Page 31: Me2 Maintenance - Trouble Shooting Guide

    Trouble Shooting Guide Problem Cause Solution Fuse burned out. Check fuse. Burner relay inoperative Check for 12VDC at relay. Burner will not ignite Primary control fuse. Check fuse. Thermocouple(s) inoperative. Replace thermocouple(s). Fuse burned out. Check fuse. Sealant material not hot enough. Allow material to heat longer.

  • Page 32: Parts And Assembly Drawings

    PARTS AND ASSEMBLY DRAWINGS: ME2 Trailer Wiring Diagram and Parts ..............33 ME2 Main Wiring Harness ..................34 ME2 Control Panel Wiring Diagram and Parts ............35-37 ME2 Tank Burner Internal Wiring Diagram .............. 38 ME2 Oil Burner Parts ....................39 ME2 Agitation System Diagram and Parts ...............

  • Page 33: Me2 Trailer Wiring Diagram And Parts

    ME2 Trailer Wiring Diagram ME3 HARNESS 308-242-000 TRAILER HARNESS 156025 ME2 TRAILER HARNESS 312-220-000...

  • Page 34: Main Wiring Diagram

    Main Wiring Diagram ME3 MAIN HARNESS - PN 308-242-000 Wiring diagram DESCRIPTION COLOR 1 BURNER POWER RED/BLACK STRIPE 2 BATTERY (+) 3 BURNER ENABLE WHITE 4 MICROPANEL ASSC. PINK 5 BATTERY(-) GREEN/YELLOW STRIPE 30 BURNER ERROR BROWN MATERIAL MAIN CONTROL PANEL TANK BURNER LOFA (Engine Switch)

  • Page 35: Me2 Control Panel Wiring Diagram And Parts

    ME2 Control Panel Wiring Diagram BURNER STROBE HARNESS ME3 MASTIC TO AGITATOR STOP HARNESS WIRE HARNESS PART # 312-227-000...
  • Page 36 ME2 Control Panel Wiring Diagram WIRE COLOR AGITATOR STOP HARNESS Part # 312-227-000 BLUE TO CONTROL TO SWITCH PANEL...
  • Page 37 Sealant Control Panel Part # Description 312-210-004 PLATE - ME2 CONTROL PANEL 131063 SWITCH - SPDT ON-ON 130122 SWITCH - SPDT 130227 SWITCH - SPDT ON-OFF-ON 130835 CONTROLLER OIL 130834 CONTROLLER MATERIAL 130624 AMBER LED LIGHT 130625 GREEN LED LIGHT...

  • Page 38: Me2 Tank Burner Internal Wiring Diagram

    Burner Internal Wiring Diagram COLOR DESCRIPTION COLOR DESCRIPTION Brown Alarm To Controller Violet Fuel Valve Input Lead Violet Fuel Valve To Controller White Fuel Valve Ground Lead Black Fuel Valve Ground To Controller White Secondary Igniter Input Lead Wht/Blu Igniter To Controller Wht/Blu Primary Igniter Input Lead Black Igniter Ground To Controller...

  • Page 39: Me2 Tank Burner Parts

    ME2 Oil Burner Parts List PART # DESCRIPTION 200666 BURNER ME3 156404 NOZZLE, 2.00 GPH X 80B 153505 SQUARE PLATE , GASKET 152191 MOTOR, OIL BURNER 155001 PUMP, OIL 152106 ELECTRODE ROD/INS ASSY 152128 GASKET, BURNER FLANGE 152173 IGNITION TRANSFORMER ASSY.

  • Page 40: Me2 Agitation System Diagram And Parts

    ME2 Agitation System Parts List Part # Description 100031 HHCS .5 X 1.25 100069 NUT-HEX .38 100072 5/8-11 HEX NUT 100126 WASHER-FLAST .38 100380 HHCS .38 X 4.5 PLN 100459 .625 FLAT WASHER 100858 HHCS 5/8 X 1 3/4 111960...

  • Page 41: Me2 Hydraulic Manifold Parts And Schematic

    ME2 Hydraulic Manifold Components Part # Description QTY. 312-211-000 ME2 HYDRAULIC MANIFOLD 171597 PRESSURE GAUGE 312-222-000 ME2 HYDRAULIC HOSE KIT 10MJ X 12MB, STR 10MJ X 10MB, STR 10MJ X 10MB, 90 ELBOW 16MJ X 16MB, 90 ELBOW 16MJ X 20MP, STR...
  • Page 42 ME2 Hydraulic Schematic...

  • Page 43: Me2 Lp Component Breakdown

    ME2 LP Component Breakdown Part # Description QTY. 312-221-000 ME2 LP HOSE KIT TEE, RUN, 4FP X 4MP X 4FP 120085 VALVE-BALL .25 NPT ELBOW, 90, 4MP X 4FP SWIVEL - 4MP X 4FP SWIVEL - 4FP X 4FP 40 LP HOSE 40”-7132-2534-101HY-4-4-101HY-4-4...

  • Page 44: Me2 Diesel Engine Components

    ME2 Engine Components (See the included Engine Manual for additional engine component diagrams.) Part # Description 111951 ENGINE 3CJ1 ME3 308-252-004 PLATE - ME3 ENGINE MOUNT 172688 PUMP - HYD 200543 BATTER BOX 152047 SEALANT ISOLATOR 111108 LOFA CONTROL SWITCH...
  • Page 45 ME2 Engine Components ENGINE MAINTENANCE KIT PART NUMBER 406599 PART # DESCRIPTION 170407 FILTER-ELEMENT-RETURN FILTER 170169 FUEL FILTER - BURNER 111457 FUEL FILTER - ENGINE 111111 AIR FILTER 111337 OIL FILTER...

  • Page 46: Me2 Miscellaneous Components And Parts

    Miscellaneous Parts...
  • Page 47 LP ORIFICE 154717 TOOLBOX BURNER 121163 NEEDLE VALVE 140713 PINTLE HITCH - ZINC PLATE 140714 BALL HITCH 2-5/16 130097 OIL THERMOCOUPLE 131057 MATERIAL THERMOCOUPLE 312-221-000 ME2 LP HOSE KIT 312-222-000 ME2 HYD HOSE KIT 312-227-000 AGITATOR STOP HARNESS NOT SHOWN...

  • Page 48: Me2 Mastic Tools

    Optional Mastic Tools (A) Drag Box / 409577 Standard with every ME2 • 8 in Depth x 10 in Width • Used to push or pull mastic along cracks • (B) Flat Iron / 409578 Standard with every ME2 •...

  • Page 49: Equipment Warranty

    Warranty period; begins at the date unit is first placed in service, or shipped from the factory. Upon sale or rental of the equip- ment by the distributor or Cimline, the provided warranty card should be mailed within 14 days starting date the unit is placed in service thus beginning the warranty period.
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  • Page 52 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971...

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