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Related Manuals for CIMLINE 105
Summary of Contents for CIMLINE 105
- Page 1 Melter Applicator Model 105/225 Melter Applicator Owner / Operator Manual (For Diesel & LP Units with Standard and Heated Hoses) 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971 Part # 160718...
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Page 2: Table Of Contents
Table of Contents Shipping Papers and Information ..................4 Safety Notes ........................5 Operating Sequence ......................6 Diesel Units ..........................6 Propane Units ..........................8 Controls and Their Functions ..................10 Fuel System Air Bleeding ....................12 Bottle Hookup and Ignition (LP Units only) ..............13 Starting the Engine...................... - Page 3 Isuzu 3LB1 Diesel Engine and Pump Parts List ............50 LP Engine and Pump Parts List ..................51 Plumbing System Parts List .................... 52 Gear Pump Parts List ....................... 53 Sealing Hose and Accessories ..................54 Sealing Attachments ......................56 Agitation System Parts List .....................
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Page 4: Shipping Papers And Information
CIMLINE melter you have purchased. The use of this manual insures accurate adjustments, operation and proper lubrication of your equipment. Please keep it handy. Any parts orders or service problems relating to CIMLINE equipment should be directed to the CIMLINE Parts Department at either (612) 557-1982 or (800) 328-3874. When ordering parts, please have the following information available. -
Page 5: Safety Notes
75% of tank capacity. (Model 105 - 78 gallons & Model 225 - 168 gallons). WARNING: On a new melter applicator or a unit that has been idle for some time, slowly raise the oil temperature to 250º... -
Page 6: Operating Sequence
Operating Sequence Diesel Units NOTE: This step by step procedure is only an outline. Refer to the page(s) indicated for complete instructions. PROCEDURE: PAGE Refer to fuel system air bleeding before starting. Start engine per engine operating instructions. Set temperature controller(s). Make sure tank outlet, sealing hose, and air cleanout valves are closed. - Page 7 Operating Sequence NOTE: When leaving reheatable material in tank, allow the agitator to run until the oil and material temperatures are the same. PROCEDURE: PAGE Turn the temperature control box off and shut off engine. 14,16 Coil sealing hose and place in cabinet along with wand (Non-heated hose models only).
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Page 8: Propane Units
Operating Sequence Propane Units NOTE: This step by step procedure is only an outline. Refer to the page(s) indicated for complete instructions. PROCEDURE: PAGE Hook up LP bottle(s). Turn on gas and adjust regulator. Set temperature controller(s). Make sure tank outlet, sealing hose, and air cleanout valves are closed. 10-11 Open Thermal Regulating Gate and close stack diverter if cabinet heating is required. - Page 9 Operating Sequence (LP Units cont.) PROCEDURE: PAGE Clean out melter. 24-26 NOTE: When leaving reheatable material in tank, allow the agitator to run until the oil and material temperatures are the same. Turn the temperature control box off and shut off engine. Turn LP bottle(s) off.
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Page 10: Controls And Their Functions
Controls and Their Functions NOTE: This general outline will only familiarize you with the machine. Read through the entire manual before putting this machine into operation. Tank Outlet Valve: Allows melted material from the tank to flow into the pumping system. - Page 11 Controls and Their Functions Air Cleanout Valve (optional): Connect air line or solvent line to this connector to flush out system. This valve should remain closed at all times other than cleanout. Temperature Control Box: This control allows the operator to set the desired oil temperature.
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Page 12: Fuel System Air Bleeding
Fuel System Air Bleeding This section only pertains to Diesel engines. The engine and burner are pretested and bled during factory run in. If the fuel tank is permitted to run dry or when changing filters, bleed- ing may be necessary to restart the burner. Your fuel tank is equipped with a visual fuel level gauge. -
Page 13: Bottle Hookup And Ignition (Lp Units Only)
NOTE: Liquid withdrawal requires optional hose adapters and engine vaporizer. Place 100 lb. propane bottle(s) in rack and secure in place with chain binder(s). Model 225 melter uses (2) bottles, Model 105 holds (1). Connect hoses (A) to bottle(s). NOTE: POL fittings are left hand thread. All connections must be air tight. -
Page 14: Starting The Engine
Starting the Engine NOTE: Read the engine instruction manual before starting. Diesel Engine: The engine must be running before igniting the burner. The burner will only operate if the ignition key is turned on. DO NOT turn on burner without engine running. To start engine: Place the pump drive (A) and agitation control knobs (B) in the neutral (center detent) position. -
Page 15: Propane Engine
Starting the Engine NOTE: Read the engine instruction manual before starting. Propane Engine: NOTE: Allow oil thermometer (mounted on tank) to reach 250º F. before starting this procedure. Place the pump drive (A) and agitation control (B) levers in the neutral (center detent) position. -
Page 16: Automatic Temperature Control Setting
Automatic Temperature Control Setting NOTE: On diesel units, the engine must be running before activating temperature control. The automatic temperature control system monitors the heat transfer oil temperature and material temperature. Set the oil controller (A) to 550º F. Set the material controller (B) to the recommended material working temperature which is typically listed on the material container. -
Page 17: Cabinet Pre-Heating (Diesel Units)
Cabinet Pre-Heating (Diesel Units) WARNING: Always wear gloves when adjusting the damper. The burner exhaust is equipped with an adjustable Thermal Regulating Gate (A) to help regu- late the amount of heat diverted to the cabinet for hose, wand and plumbing preheating. At the end of each day after cleaning out the system, the hose should be coiled and placed in the cabinet. -
Page 18: Cabinet Pre-Heating (Propane Units)
Cabinet Pre-Heating (Propane Units) WARNING: Always wear gloves when adjusting the damper. The burner exhaust is equipped with an adjustable Thermal Regulating Gate (A) and a damper (B) to help regulate the amount of heat diverted to the cabinet for hose, wand and plumbing preheating. -
Page 19: Agitation Start-Up
Agitation Start-up Loading Empty Tank Start agitation by rotating knob (A) counterclockwise. Tank outlet valve must be in the "off" position. All material must be clean. Keep all foreign matter out of melting tank. Open the material door (1) and place slab or biscuit (2) on the open door against the holder (3). -
Page 20: Circulation And Pumping Procedure
Circulation and Pumping Procedure Refer to Diagram 1 When sufficient material has melted (approximately 4-6 inches liquid on tank bottom) or gone through the heating cycle required for liquid type sealants, begin circulation procedure. Close air cleanout valve (if equipped) and sealing hose valve (A). Turn pressure valve (B) counterclockwise to the full "decrease"... -
Page 21: Sealing Procedure
Sealing Procedure Turn wand valve (F) "off" and remove the wand from the access port until you can see the sealing tip. Open wand valve to the full "on" position and observe the material as it flows into the tank through the access port. Adjust the pressure valve (B) until the flow rate appears to be correct for the size crack or joint to be filled. -
Page 22: Unplugging A Clogged Hose (Non-Heated Hose Models)
Unplugging a Clogged Hose (Non-Heated Hose Models) Regardless of how you store your hose, the residue tends to settle at the bottom of the coils overnight. Each day when the unit is started, the hose must be coiled up and placed in the cabinet during the preheating process, as shown in the picture below. - Page 23 Unplugging a Clogged Hose If the unit is not full of material, add material to lower the tank temperature enough so the control box will fire the burner. Keep adding material until the cabinet temperature is high enough to unplug the hose. NOTE: Be sure to open the thermal regulating gate to the full open position.
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Page 24: Material System Cleanout
Material System Cleanout Approximately 10-15 minutes before the end of the work period, turn the temperature control knob(s) "off". There are three methods of cleaning that can be used; reverse flow, air and solvent flushing. NOTE: The material loading doors and wand access port must be closed at all times. REVERSE FLOW CLEANOUT METHOD To clean out the machine at the end of the day, return the wand to the wand return and open the wand valve (F). - Page 25 Material System Cleanout AIR CLEANOUT METHOD (OPTIONAL) Place material pump in neutral. Remove sealing tip and return wand to access port.. Open wand valve (F) and sealing hose valve (A). Close tank outlet valve (D). Increase (close) pressure valve (B) to maximum. Connect air hose and open air cleanout valve.
- Page 26 Material System Cleanout FLUSHING REHEATABLE MATERIALS (Solvent Tank Option) To save material, proceed through the five steps of the Reverse Flow Cleanout Method and then: Remove wand from access port and place end into waste container. Open sealing hose valve and wand valve. Connect solvent tank hose to air cleanout connection and open solvent tank flow valve.
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Page 27: Material Pump Adjustment
Material Pump Adjustment Operate the pump under normal conditions for a short run-in period. Examine the packing for leakage. If leakage is excessive, tighten the locknuts evenly until there is only slight leakage from the packing rings. This slight leakage is a necessary and normal condition for packing and allows for expansion and proper seating. -
Page 28: Burner Motor Brush Inspection
Burner Motor Brush Inspection Due to the high current draw of the burner motor, it is advised to inspect the brushes for exces- sive wear every 100 hours of operation. If the brushes are worn out completely it will stop the motor and typically damage or destroy the ignition transformer assembly. -
Page 29: Chamber Lining Inspection
Chamber Lining Inspection After each 200 hours of operation, the chamber lining should be inspected. Remove (8) burner mount securing bolts (A) and pull out burner and mount. Inspect lining (B) for excessive cracking. Also check the condition of retainer (C). Lining cracks are acceptable as long as they are not large enough to allow flame to contact the combustion chamber walls. -
Page 30: Burner Nozzle Replacement
Burner Nozzle Replacement During operation, oil is forced through the burner nozzle at 140 PSI to permit the fuel to be atomized for easy ignition. The nozzle orifice has normal wear due to this high pressure. Due to the high wear, it is recommended that the nozzle be replaced at least once per operating season. -
Page 31: Diesel Burner - Electric Eye And Fuse Inspection
Diesel Burner - Electric Eye and Fuse Inspection Diesel Burner - Electric Eye Inspection The diesel burner is equipped with an electronic eye which detects the presence of a flame. If the eye does not detect a flame after ignition, it will shut down the burner. Periodically this eye will get covered with soot or dirt from the burner. -
Page 32: Adjusting Burner Nozzle, Electrode And Head Position
Adjusting Burner Nozzle, Electrode and Head Position Your CIMLINE 105 or 225 Melter is equipped with a model ADC burner. Each unit comes with a nozzle, electrode and head position gauge. For optimum performance, the steps below should be performed periodically. The burner must be removed from the combustion cham- ber. - Page 33 Adjusting Burner Nozzle, Electrode and Head Position Step 3: Setting Electrode Position Insert gauge as shown below. The electrode tip should be in line with the intersection of the cross hairs labeled "DC". If not, you must remove the head, then loosen the electrode retain- ing screw just enough to allow you to slide the electrodes into the proper location.
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Page 34: Adjusting Replacement Burner
Adjusting Replacement Burner The excess air adjustments on the Beckett ADC burner are essential to prevent the potential damage to the burner and the burner combustion chamber. Excess air is required to insure that the carbon and hydrogen are supplied with enough oxygen to burn completely. If there is not enough excess air, the unit will smoke inside the combustion chamber and eventually lead to unburned fuel residue left in the chamber. -
Page 35: Adjusting Fuel Pump Pressure
Adjusting Fuel Pump Pressure The fuel pressure is factory set @ 140 PSI. As the pump wears, it may require adjustment as follows: If your unit is not already equipped with a fuel pressure gauge, remove plug (H) and insert a 0-200 psi gauge. With the pump running, loosen jamnut (J) and turn screw (K) clockwise to increase the pressure, CCW to decrease pressure. - Page 36 The engine precheck consists of checking the oil, the fuel level, the hydraulic oil level and the air filter. The 105/225 M/A has the option of (2) different engines. The Kohler Magnum 18 H.P. (propane units) and the Isuzu 25.4 H.P. (diesel units).
- Page 37 Maintenance t r i l i f & l i f t r i t r i l i f l i f Table 1 - 37 -...
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Page 38: Fluid And Components Specifications
WARNING: Only the oil specified or equal may be used in this system. (Always check your local and state regulations before disposal). WARNING: The CIMLINE temperature high limit is set at 550º F. Do not exceed this setting. NOTE: A dipstick (A) is provided for checking oil level when cold. -
Page 39: Heat Transfer Oil Specifications
The general specifications for 150 Bright Stock is listed below. You may talk to your local oil supplier for an alternative oil if you choose. The specification below will indicate what has been successful for over 28 years for CIMLINE. This heat transfer oil is available through CIMLINE in 5-gallon pails and 30-gallon drums. -
Page 40: Material Tank Capacity
Material Tank Capacity MATERIAL CAPACITY (Tank cutaway) MODEL 105 MODEL 225 Material Vat 4.56 Gallons per inch 9.37 Gallons per inch Insulation r e t l a i o l l r e t l a i r e t... -
Page 41: Trouble Shooting Guide
Trouble Shooting Guide l l i f i r ¹ . f i r ² . ² . l l i l l i t l i - 41 -... - Page 42 Trouble Shooting Guide l l i l l u o " " n f i r f i r . y r o " " f f y l i ¹ . y l ² . y l - 42 -...
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Page 43: Hydraulic Schematic
Hydraulic Schematic Model 105 - 1100 PSI Model 225 - 800 PSI .093 1500 PSI - 43 -... -
Page 44: Wiring Diagrams
Wiring Diagrams Trailer Wiring Diagram RUNNING LIGHTS BLACK RIGHT TURN SIGNAL BLUE BRAKES ACCESSORY BROWN MALE RIGHT CONNECTER TAIL LIGHT BREAKAWAY SWITCH 12 VDC BATTERY LEFT TAIL LIGHT GROUND GREEN YELLOW LEFT TURN SIGNAL - 44 -... -
Page 45: Battery Box Wiring Diagram With Heated Hose
Wiring Diagrams Battery Box Wiring Diagram with Heated Hose Optional Heated Hose Circuit Burner Circuit (P/N 403892) (P/N 403889) Relay Detail P/N 130113 Signal from To gas solenoid or burner control box (Black) on diesel models (Red) Ground 12 VDC battery (Red (Green) - 45 -... -
Page 46: Temperature Control Wiring Diagram With Heated Hose
Wiring Diagrams Temperature Control Wiring Diagram with Heated Hose Hose Thermocouple Wire Note: White is positive (+) and Red is negative (-). Heated Hose Four Wire Harness from Battery Box - 46 -... -
Page 47: Complete Wiring Diagram With Heated Hose
Wiring Diagrams Complete Wiring Diagram with Heated Hose Hose Thermocouple Heated Hose Batt - Temp Control Wire Harness P/N 152837 - 105 P/N 152835 - 225 Primary Cord Wire Harness P/N 152832 - 105 P/N 152815 - 225 Engine Driven... -
Page 48: Temperature Control Wiring Diagram - No Heated Hose
Wiring Diagrams Temperature Control Wiring Diagram - No Heated Hose Note: Thermocouples hook up the same for oil and material controllers. Thermocouple Note: White is positive (+) and Red is negative (-). Three Wire Harness from Battery Box - 48 -... -
Page 49: Complete Wiring Diagram - No Heated Hose
Wiring Diagrams Complete Wiring Diagram - No Heated Hose Oil Thermocouple Material Thermocouple - 49 -... -
Page 50: Isuzu 3Lb1 Diesel Engine And Pump Parts List
Isuzu 3LB1 Diesel Engine and Pump Parts List e t l o i t o i t c i l t s i o i t e t l - 50 -... -
Page 51: Lp Engine And Pump Parts List
LP Engine and Pump Parts List r e l e t l n i l t a l n i l t f a t l i t l i z i r , r e - 51 -... -
Page 52: Plumbing System Parts List
Plumbing System Parts List " 2 " 3 i t c " 2 " 4 " 3 r e t " 4 o f i " 1 " 6 l l a " 1 " 3 t e l p i r "... -
Page 53: Gear Pump Parts List
Gear Pump Parts List " " p i l - 53 -... -
Page 54: Sealing Hose And Accessories
Sealing Hose and Accessories Standard Hose l a t , r e . t f , r e . t f t n i , e l " 1 , e l " 4 " 4 " 4 , e l "... - Page 55 Sealing Hose and Accessories Heated Hose , t l i r t y l l , r e . t f , p i , t l , p i , l e t a t - 55 -...
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Page 56: Sealing Attachments
Sealing Attachments ITEM / PART # FEATURES * 2 1/2" wide band * 3/4" NPT inlet * Open shoe design for clear visibility of material * Pivoting inlet tube maintains contact with the road PIVOTING SHOE / 403137 * 3" wide band * 3/4"... -
Page 57: Agitation System Parts List
Agitation System Parts List , r o t i g i t a , r o t i g i t a t a t a t i a t i - 57 -... -
Page 58: Lp Components
LP Components n i l " 4 " 4 t a l e r i t i n e r i o t i t i n c i l , . t c i l , . t o f i i f i l l a "... - Page 59 LP Components to Torch Option to Bottle #2 Torch option - Dual Bottle Option - Part #403493 Standard on Model 225 P - 59 -...
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Page 60: Oil Burner Parts List
Oil Burner Parts List ( l i ) y l r i r c i f c i f i t i t e l i l p ) t t c i r . y s - 60 -... -
Page 61: Combustion Chamber Parts List
Combustion Chamber Parts List - 61 -... -
Page 62: Hydraulic Reservoir Components
Hydraulic Reservoir Components c i l t l i t l i t l i l l i c i l t a l t l i - 62 -... -
Page 63: Fuel Tank Components (Diesel Engine)
Fuel Tank Components (Diesel Engine) " 8 e r i l l a t l i t l i - 63 -... -
Page 64: Hydraulic Manifold Parts List
Hydraulic Manifold Parts List i l e i l e a t i o i t h t i o f i a t i o i t i l e e r i - 64 -... - Page 65 Control Box P/N - 403886 To Strobe Light To Heated Hose Thermocouple To Heated Hose Power To Battery Box - 65 -...
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Page 66: Miscellaneous Parts
Miscellaneous Parts " " " " " " s t i t l i t l i t l i r t r Replacement Filters All 1998 and newer t l i models use the 3LBI - 3 t l i cylinder engine. - Page 67 Miscellaneous Parts - 67 -...
- Page 68 Miscellaneous Parts , e l , r e " 4 l i a l i a i l p - 68 -...
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Page 69: Available Options
Available Options " 2 " 6 " 2 " 3 " 2 " 6 " 3 " 8 " 4 " 8 " 4 - 69 -... -
Page 70: Notes
Notes - 70 -... -
Page 71: Limited Warranty
Any equipment furnished by CIMLINE and damaged in transit is not the responsibility of CIMLINE. A claim must be made by the purchaser against the carrier for said dam- ages, including notation of damages on carrier bill of lading at the time of delivery. - Page 72 2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971...
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