Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 155 D and is the answer not in the manual?

Questions and answers

Summary of Contents for Zontes 155 D

  • Page 2 Preface ThankyouforchoosingtheKIDENbrandmotorcycle.Wedesign,testand manufacturethistypeofmotorcycleforyouwithadvancedtechnologyto provideyouwithhappy,interestingandsafedriving.Whenyouare completelyfamiliarwiththeessentialsinthismanual,youwillfeelthat drivingamotorcycleisanexcitingsportandyouwillfeeltherealpleasure ofdriving. Foryourdrivingsafety,pleasepayattentiontothefollowingitems: ·BesuretoreadthisUser'sManualcarefully. ·Refertotherecommendationsandproceduresinthismanual ·Pleasecarefullyreadthesafetytipspastedonthemotorcyclebodyand writteninthismanual. ThisUser'sManualprovidesanoverviewofthecorrectrepairand maintenancemethodsformotorcycles.Atthesametime,KIDENDealership hasprofessionallytrainedtechnicianswithcompletetoolsandequipment toprovideyouwithhigh-qualitymaintenanceservicesatanytime. ThevehicleinformationinthisUser'sManualisthelatestproduction informationbeforeprinting.GuangdongTAYOMotorcycleTechnologyCo., Ltd.reservestherighttomodifythecontentsanddesignofthismanualat anytime,andwillnotassumeanyresponsibilityforthis. ThecontentsofthisUserManualareupdatedquickly,andtheofficial websiteshallprevail.ThePDFfileofthismanualcanbedownloadedfrom theofficialwebsite. ThevehicleshowninthisUser'sManualisforreferenceonly,andthe actualsituationisbasedonyouractualvehicle. GuangdongTAYOMotorcycleTechnologyCo.,Ltd.reservestherightoffinal interpretationofthisUser'sManual. Nopartofthismanualmaybereproducedorcopiedwithoutpermission....
  • Page 3 Preface Safetyprecautions: Thesafetyofyouandothersisveryimportant.Pleaseobeythetraffic rulesanddrivesafely. Inordertohelpyoudrivesafely,ourcompanyprovidesdetailed operationinstructionsandotherrelevantinformationonthebodylabeland thismanualtopreventyouorothersfrombeingexposedtopotential dangers. Thestandardsignalwordsinthismanualare:Danger,Warningand Caution. Thefollowingsignalwordsandsignsappearinthismanualandonyour vehicle.Whenthesewordsandsignsappear,theymeanthatyoursafetyis atstake.Pleasefamiliarizeyourselfwiththemeaningofthesesignsbefore readingthismanual. Failuretoobservethedangersignscouldresultinserious injuryordeath. Failuretoobservethewarningsignsmayresultinserious injuryordeath. Failuretoobservethecautionaryinstructionsmayresultin damagetothemotorcycleandproperty.
  • Page 4 Catalog Catalog Information for Users Safe Driving User instructions Driving essentials Running-in of new  motorcycle Maintenance of muffle Installation of location parts  155M PKE user manual 155D PKE user manual TFT Instrument Left/Right handle control system Front storage boxes and rear storage box Rear shock absorber Side stand Inspection and Maintenance Routine Notes for fuel, engine oil...
  • Page 5 Catalog Engine Oil filter Gear box oil Idling Fuel Evaporation Pollutant Control System Fuel pipe V-belts Brake system Brake fluid Brake pads Front wheel Rear wheel Brake lever lubrication Parking switch instructions Tires Tire pressure and load Storage of Tire Tire status and specifications Disassembly of tires Front wheel removal...
  • Page 6: UserInstruction

    Userinstruction [Speedlimit] Any time don't let the speed to be too high,anddon'tletthenoiseof enginespeedistoohigh,fromtheoutside. Productconfigurationinstructions Mostofthemotorcycleaccidentareturningcarsbumpedintopeople whodrivingamotorcycleinfront.Wisedrivingstrategyistomaketheother driverseeingyou;eveninthebroadroadyoualsoshouldpayattentionto duringtheday.Wearsmartclothingwithsafetyreflectivematerials.Don't getintheotherdriver'sblindspot. Economicfuelconsumption "Economicfuelconsumption"foramotorcyclepoweredbyfuel,refers tothefuelconsumptionofthevehicleatacertainspeedwiththeleastfuel consumption. ·Iftheweightdistributionofaccessariesorgoodsattachedon vehiclechanges,thestabilityandoperabilityofthevehiclemay beadverselyaffected.Inordertoeliminatethepossibilityofan accidentcausedbyit,theweightoftherearrackshouldbe limitedtobelessthan10kg,andtheweightofthesidebox shouldbelimitedtobelessthan10kg.Pleasedonotoverload andmodifytherearrackwithoutpermission. [Codepositing] Vehicleidentificationcodeandenginenumberisfortheregistrationof motorcycles,whenorderingpartsorentrustthespecialservice,this numbercanmakedistributionunitprovideabetterserviceforyou. ①Themotorcycleidentificationcodeisengravedontheframeunder theseatcushion②Thenameplateisfixedonthebottomofthefrontriserof theframe.③Theenginecodeisstampedonthebottomleftsideofthe engine. Pleasewritedownthenumberinthespacebelowforyourreference. Vehicleidentificationnumber: Enginenumber:...
  • Page 7 Userinstruction Thereareallkindsofaccessoriesonthemarketcanbeassembledon yourmotorcycle,andwecannotdirectlycontrolthemarketqualityand applicabilityofattachment.Theinapplicableattachmentswillendangerthe safetyoftheridingpersonnel.Theselectionofaccessoriesandinstallation, therefore,mustbeespeciallycareful.Thoughwecan'texaminethe applicabilityofaccessoriesforsellonthemarket,butyourdistributionunit canhelpyoutochoosehighqualityaccessoriesonthemarket,andcanbe installedcorrectly. ·Attachment i  nstalled  i ncorrectly or modifiedmotorcycleswill changehandlingofthemotorcycle,thiswillcauseanaccident. Neveruseinappropriateattachments,toensurethat attachmentsareinstalledcorrectly.Allaccessoriesandparts shouldusepurepartofthecompany. · Youshouldbeproperlyinstalledaccessoriesandspareparts,if youhaveanyquestions,pleaserelatethiscompanydesignated shopofdistributeofengagebyspecialarrangementorspecial repairshop.scompanyshopofdistributeofengagebyspecial arrangementorspecialrepairshop. Winddeflector,chairback,saddlebags,luggage,etc.,arealllaid attachments,easytocausetheinstabilityofdriving.Especiallyintheside windorwithlargevehiclesencountered.Iftheattachmentinstalledwrong orpoorlydesignedattachments,wouldendangerthesafety. Additionalelectricalaccessoriescanmaketheelectricalsystem overload,seriousoverloadmaydamagethewiring,maketheengine stallingwhendriving,andevendestroyvehicles. Whentransportinggoods,theyshouldbefixedinthelowpositionasfar aspossibleclosetothemotorcycle.Fixedgoodsincorrectlycanliftthe centerofgravitywhichisverydangerous.Itcanmakethemotorcyclehard tocontrol.Thesizeofthegoodswillaffecttheairdragandmotorcycle maneuverability.Pleasebalancetheleftsidesofthemotorcycle,andfixed thegoods.
  • Page 8 Userinstruction [Familiarwithyourmotorcycle] Yourdrivingskillandmechanicalknowledge,isthefoundationofsafe driving.Firstpracticeatwheretherearefewercars,untilyoucanfully familiarwiththemechanicalperformanceandoperationmethodof motorcycle.Rememberthat!Practicemakesperfect. [Realizeyourowndrivingskills] Atanytimedrivewithinthescopeofyourownskilled.Knowyourskills limitandnottobereluctantsoastoavoidaccidents. [Rainydaytrafficalert] Rainydaydrivingshouldbepaidattentionto,keepinmindthebraking distanceistwiceasmanyassunnydays.Driveawayfromtheroadmarking paint,manholecovers,andoilontheroadtoavoidslippage.Whenyou driveontherailwaycrossing,barsandBridges,youhavetobecareful.In thecaseofanegativejudgmentroad,youshouldslowdown. Drivingessentials ·Asyoudrivethemotorcycleforthefirsttime,wesuggestyou hadbetterlookforpracticeontheun-publicroad,untilyouare familiarwiththismotorcyclecontrolmethod. ·Drivingwithonlyonehandisthemostdangerous,weshould drivinginbothhandsfirmlyinthegripandbothfeetonthefoot. Nomatteranysituation,nohandsareallowtobeawayfromthe line. Whenturning,trytolowerthespeedtosafespeed. Road surface is moist and smooth, tire friction will be small, brakingabilityandtheabilitytoturnthenaturallydecrease,so youmustliftthespeed. · Horizontal wind is usually the most likely to happen in the tunnel, valleys or large vehicles from behind when overtaking. Youmustbecalmandloweryourspeed.
  • Page 9 Drivingessentials · Thsmotorcycleisequippedwithignitioncircuitandinterlock switchofstartingcircuit.Theenginecanonlybestartedwhen thesideparkingrackisretractedandthebrakehandleisfirmly held. · Whenthemotorcyclerollsover,thedumpswitchwillcutoff thepowersupply,stoptheoilsupplyandignition,andthe motorcyclewillturnoff,andthefaultindicatorlightwillcome on.Torestartthemotorcycle,turnofftheflameoutswitch.After waitingfor1minute,turnontheflameoutswitchagainandstart theengine. [Whentheengineiscold] 1.Closethesideparkingrack. 2.Thethrottlecontrolhandleisintheidleposition. 3.Pinchthebrakeleverfirst,thenpresstheelectricstartbuttontostart. [Whentheengineisdifficulttostartinacoldstate] 1.Closethesideparkingrack. 2.Firstsqueezethebrakelever,turnonthethrottle1/8opening,and thenpresstheelectricstartbuttontostart. 3.Aftertheengineisstarted,lettheenginecontinuetorununtilitis fullywarmedup. 4.Whentheengineisstilldifficulttostartafterseveralstarts,the cylindermayhavebeenflooded,executethecylindercleaningprocedure; fullyopenthethrottleandpressthestartbuttonfor3seconds. ·Inordertocorrectlycheckthesurfacelevelofthe coolant/antifreeze,weshouldputthemotorcycleintothe coolingenginecondition. ·Ifthemainwatertankisempty,pleasecheckandrepairthe coolingsystemimmediately.Afteryoufinishfixingthecooling system,addsomecoolant/antifreezeinside. ·Itisbadforhealthifyouswalloworabsorbthe coolant/antifreeze.Therefore,whenyouuseit,pleasedon'teat anddrink.Aftereverywork,pleasecleanyourhands,faceor anyskinpartsdemonstrated.Ifyouswallowitmistakenly, pleasegotothehospitalimmediately.Ifyouabsorbit mistakenly,pleasebreathemorefreshairintheenvironmental inwherethereisfulloffreshair.Ifthecoolant/antifreezeruns intoyoureyesmistakenly,pleasewatchyoureyeswithlarge amountofwateratonce.Also,keeptheliquidawayfromkids andpets....
  • Page 10: Running-InOfNewMotorcycle

    Driving [Changethecoolant/antifreeze] Itissuggestthatyouchangethecoolant/antifreezecompletelyevery3 yearsor30000kilometers. Running-inofnewmotorcycle Thecorrectnewrunning-incanprolongtheservicelifeofthe motorcycle,itcanalsogivefullplaytotheperformanceofthenew motorcycle.Belowisalistofrunninginrightway. [Enginerunning-in] recommendedmaximumenginespeed  First 1000 kilometers below 4700 turns/minute Up to 1600 kilometers below 5500 turns/minute Over 1600 kilometers below 8800 turns/minute [Enginespeed] Inordertoprotecttheenginecomponents,theenginespeedlimitis 8800rpm.Whentheenginespeedreachesthelimitspeed,thespeedwill beautomaticallyadjustednearthespeedlimit,andthespeedwill fluctuate,whichisnormal. Running-inoftires Likeenginerunning-in,theadaptationofthenewtiresneedtobe correcttoensurethebestperformance.Inusewithinthefirst150kmnew tires,weshouldgraduallyincreasetheturningAngletoconnectthe groundsurfaceinordertoachievethebestperformanceofthetire.Inthe useofnewtireswithinthefirst150km,weshouldavoidnasty acceleration,asharpturn,andemergencybraking. Thismotorcyclemufflerwithcatalystcaneffectivelyreducethe...
  • Page 11 Maintenanceofmuffler ·Keeptheenginesrunningongoodcondition,regularmaintenanceand inspection.AvoidfailureLeadstoenginecombustionexhaustgasinthe exhaustpipetocausesecondarycombustioncatalystsinteringfailure.  · Installing  a muffler,besuretoproperlyinstalledmufflergasket. ·Wheninstallingthemufflerdecorativecover,besuretoinstallthe asbestosanti-scaldingpadateachscrewpointtoavoidthemufflerfrom damagingthedecorativecoverathightemperatureorcausingthedanger offire ·Wheninstallingthemufflerdecorativecover,besuretoinstallasbestos anti-hotpadateachscrewpointtoavoidthemufflerburningthe decorativecoverorcausingfirerisksinthehightemperature. ·Driving must pack up side racks, so as not to turn to when overturned vehicles, riding personnel casualties. Rear brake system must be checked to see if it is working correctly before driving.
  • Page 12 Installtion of component parts 1.Reardiscbrakehandle 6.Frontdiscbrakemainpump 7.Righthandhandleauxiliaryswitch 2.Switchonlefthandle 8.Switchonrighthandle 3.Lefthandhandleauxiliaryswitch 4.Reardiscbrakemainpump 9.Frontdiscbrakehandle 5.Meter 10.Acceleratorcontrolhandle 11.Reardiskbrake 12.Muffler 13.Frontdiskbrake 14.Sidebracket 15.Mainbracket...
  • Page 13 155M PKEusermanual 6.Righthandvicehandleswitchbutton 3.Key STARTbutton Fueltanklockbutton Seatlockbutton BatterychargingDCprot ① 3Dantennasensingarea 4.Non-electric Chargingfuse ② ③ PKEfuse inductionantenna 5.Lowfrequency 1.ZT350chargingportholder transmittingantenna 2.(3.0generation PKEhost) PKE(PassiveKeylessEntry)systemusermanual: ThePKEsystemconsistsofaPKEaccessory(Figure1),aPKEhost (Figure2),akey(Figure3),anon-electricinductionantenna(Figure4)and alow-frequencytransmitterantennatheline(Figure5)consistsoffive parts. PKEhost(Figure1)functiondescription: ①BatterychargingDCport②Chargingfuse③PKEfuse 1.Useofthesensorkey Themotorcycleisequippedwithtwosensorkeys,oneofwhichshould bekeptforfutureuse. Thetwoinductionkeysaremarkedwithnumbers,whichcorrespondto thenumbersofthePKEhost.ThePKEhostcanautomaticallyidentifya correspondingsensorkeyclosetothevehiclewithoutactivation. ·TherearetwoLEDsontheinductionkey-greenandred.Whenthe batterypoweroftheinductionkeyissufficient,thegreenlightwill flash every 3 seconds when the host is powered on. When the battery power is insufficient, the red light will flash (both the red and green key lights will flash once the key battery is just installed). Limited by the specification and capacity of the key...
  • Page 14 155M PKEusermanual 2[Useoffueltanklockbuttonandcushionlockbutton]: (1)Intheshutdownstate,pressthecorrespondingbuttonwhenthe keyisdetected. (2)Pressthecorrespondingbuttonwhenthevehicleispoweredon andinthestaticflameoutstate. 3[PKEwork]: hort press the"     " button on the right auxiliary handle (Figure 6), the turnsignalflashestwice,themainlockisautomaticallyunlocked,andthen thebuzzer"Di"promptsonce,andthecircuitisconnected. ·If the main lock  is not unlocked successfully, it may be that the handle is pinned to the main lock  locking shaft, turn the handlelightlytoallowthelockingshafttomovefreely,orthe battery power is too low and the lock cannot be unlocked,...
  • Page 15 155M PKEusermanual ·After the power is turned off, please check the lock . If the faucet is not locked, please swing the handle to the far left, and the  motorcycle will be automatically locked. When the handle is not turned to the far left, the cart and  motorcycle are prohibited from sliding, to prevent the faucet from being locked when the handle is moved to the far left, which may causedanger.Whenpushingthecartorslidingdownhill,make...
  • Page 16 155M PKEusermanual WhentheTESTbuttonisturnedon, itdetectsthatthePKEhosthas Highfrequency Twolongand receivedahighfrequency reception 8006 oneshort receptionerror,andthealarmis abnormality once(onlyonce). Inductionkeypairinglostalarm Lossofinduction Twolongand 8008 onceeverytimeitisturnedon keypairing threeshort (onlyonealarm) Abnormalsignalofsensorkey Inductionkey batteryisdetectedwhenstarting Threelong 8009 islowbattery withTESTkey,andalarmisgiven once(onlyonce) Anunlockingin-positionsignalis Steeringlock detectedeverytimethepoweris Fiveshort 8010 openabnormal turnedon,andthealarmisonce (onlyonce) Thelock-in-placesignalisdetected abnormallyeverytimethe Steeringlockis Fiveshort 8011 poweristurnedoff,andthealarm...
  • Page 17 TFTInstrument Themeterconsistsoffourdifferentinterfaceswhichareleisure,racing,  streetandsimplicityversion,respectively.Theinterfacecanbeswitched andselectedaccordingtopersonalpreference.Abriefdescriptionofthe meterismadewiththeleisureinterfaceshowninthepicturebelow. ·Donotusehighpressurewaterwashinginstrumentdirectly. ·Donotusedishclothwithorganicsolventsuchasgasoline, kerosene,alcohol,brakefluidtowipetheinstrument, Otherwise,theinstrumentmaycauselocalcracksor discolorationduetoexposuretoorganicsolvents. Shortpressthe “  ” buttonofmeter,thenthemeterwillperformthe processofself-test. 1.[Leftturnlight] Whentheturnsignalswitchtotheleft,theleftturnsignallight willbeflashing. 2.[Distancelightlamp] Whenusingthehighbeamheadlights,indicatorlightwillbe lighter. 3.[Batteryvoltageprompt] Whentheengineisoff,ifthedetectionvoltageislessthan11.9V, thedisplaysymbolwillalarminthewayofflashingthisflashing frequencyis1Hz.Whenthedetectionvoltageisgreaterthan12.1V,the alarmwillbecanceledautomatically.Whentheengineison,ifthe detectionvoltageislessthan12.6V,thedisplaysymbolwillalarmin thewayofflashingthisflashingfrequencyis1Hz.Whenthedetection voltageisgreaterthan12.8V,thealarmwillbecanceledautomatically. Whenthelowvoltageindicatorofthebatteryflashes,itmeansthe voltageofthevehicleislowerthanthesetvalue.Iftheindicatoris continuouslyonforalongtime,itmeansthatitisanabnormal phenomenon.Pleasecontactourcompanyforafter-salesinspection.After theinspection,Ifthebatteryisdead,chargingthebatterywillmakeitback tonormal.Ifthebatteryisdamaged,thebatteryneedstobereplaced.
  • Page 18 TFTInstrument · fthevoltageishigherthan16V,youmuststopusingthe vehicleimmediatelyandcontactafter-salesservicepointofthe companyforinspection. 4[Fuelinjectionerrorsignallight] Whenthevehicleturnsontheelectricdoorlockswitchandtheflameout switch,itisnormalfortheelectronicinjectionfaultsignallighttobeon whenitisnotstarted,iftheelectronicinjectionsignallightisnoton,please donotstartthevehicle.Whentheenginestartssuccessfully,iftheorange electrojetfaultsignallightsupandtheelectrojetfaultisreported,itindicates thatthesystemisabnormal. ·Whenthefuelinjectionsystemisshowingerror,itwillbreak thefuelinjectionsystemwhenyoustilldrivethemortorcycle. Pleasecontacttheafter-salesdealershipshoptocheckthefuel injectionsystem. 5[Clock] Theclockdisplayinthe24hourssystem. ·Ifthebatteryisremovedorbatterylostelectricity,itwillbe shownfrom"00:00"clock. 6[ABSanti-lockbrakingsystemsignallight] ABSworkingsituation. 7[Tirepressureindicatorlight] Whenthetirepressureandtemperatureareabnormal,itwillflashan alarmandneedmaintenanceandinspection. 8[Maintenanceindicatorlight] Whenthemetermileageis1000kmforthefirsttimeand4000kmfor thesecondtime,themaintenancepromptlightwillblinkevery subsequent4000km,andlongpresstheSETkeytoclear.200kminadvance eachtime,bootflashing5secondstopromptmaintenance. ·Whentheoilindicatorlightison,itmeansthatthemotorcycle hasalreadytraveledtoacertainmileage.Therefore,Itis necessarytochangetheoiltomaintaintheengine.Otherwise, Ifyoucontinuetodrivethemotorcyclewithoutmaintenance, theengineandthetransmissionsystemwillbedamaged. ·Whentheoilindicatorlightison,pleaseturnofftheengine firstly,andthenchecktheoilleveltoconfirmwhethertheoil capacityiscorrectornot,andwhethertheoilneedstobe replacedornot.
  • Page 19 TFTInstrument 10[Rightturnsignallight] Whenpresstherightturnsignalrighttotheright,itwillbeflashing. 11[Enginetachometer] Displaystheenginespeed,whichmeansthenumberofrevolutionsof theengineshaftperminute. 12[Watertemperature] Afterthepoweristurnedon,turnofftheengineswitchofthehandle. AftertheEFIispoweredon,thewatertemperaturestateisdisplayed. Onegridindicatesthatthewatertemperatureislowerthanorequalto60° C,61-70°Cshowstwogrids,and71-80°Cshowsthreegrids,81-90°Cshows fourgrids,91-100°Cshowsfivegrids,101-110°Cshowssixgrids,111-120°C showssevengrids,and121°Caboveshowseightgrids.Whenthewater temperatureisgreaterthan111°C,thewatertemperatureindicatorwill starttoalarmandthecoolingsystemneedstobechecked. 13[Tripmeter] Therearetwofunctionsinthedisplayareaofthescreen,whicharethe TRIPMODEandtheODOMODE. TheTRIPMODErecordsaccumulatedmileageperdrive,longpressthe MODbuttontoreset,themaximumrecordedvalueis999.9. 14[Odometer] TheODOMODErecordsthedrivingmileageintotalfromthe beginningtothepresent.Therecordedinformationcannotbecleared,and themaximumrecordedvalueisupto999999. 15[Fuellevelgauge] Thefuellevelgaugeshowstheamountoffuelremaininginthefuel tank.Thefuellevelgaugeshows8segments,indicatingthatthefuel tankisfull.Whentheremainingfuelislow,thefuelindicatorflashes,and fuelshouldbeaddedassoonaspossible. ·Whenthemotorcycleisparkedwiththesideracksupport,the fuellevelgaugeisslowtoupdatetheaccuratefuelvolume. Straightenthevehicletothenormaldrivingstate,thenturnon thepowersupplyofthewholevehicle,andthefuellevel displaywillupdatetoshowthecurrentaccuratefuelvolume. 16[Drivinginformation] Therecorddisplaysmotorcycleinformationsuchasfuelconsumption, average speed, cruising range, tire temperature and air pressure. The average fuel consumption is displayed when the motorcycle is stationary, andtheinstantaneousfuelconsumptionisdisplayedafterthemotorcycle isstarted.
  • Page 20 TFTInstrument [Asshowninfigure1:Mainmenu] Menuoperation:ShortPresstheSETbuttononthemaininterfaceto enterthemainmenu.LongPresstheSETbuttonatanytimetoreturnto themaininterface,orthescreencanautomaticallyreturntothemain interfacewithoutanyoperationfor8seconds.ShortpresstheMODbutton, thenthecursorwillmovesdownwards,shortPressSETbuttontoenterthe secondarymenuorsetoptions. ①Interfacestyle Thefourinterfacestylesareleisure,racing,street,andsimplicity, respectively. ShortpressMODbuttontomovethecursortoselecttheoption,short pressSETbuttontoconfirmtheoption,thenitwillautomaticallyreturnto thepreviouslevel. ②Thehoursandminutes Theclocksandminutesaresetindividuallyindigitalbits.When enteringtheclocksetting,pressdigitsettingfromlefttoright,shortpress MODEkeytoincreasedigits,looparound,shortpressSETkeytodetermine thecurrentdigitkey,andthenswitchtothelowerdigitsetting.Afterthe lastdigitsettingiscompleted,shortpressSETkeytodetermine,andthe interfacewillautomaticallyreturntotheuppermenu.
  • Page 21 TFTInstrument ③Instrumentbacklightbrightnessadjustment(figure3) PresstheMODkeytochangethebacklightbrightnessgear(auto, 1,2,3,4,5)andpresstheSETkeytoconfirmtheselection.        Automatic transmission: the old instrument has the darkest backlightwhentheheadlightswitchisturnedon,andthebacklightis the brightest when the headlight switch is turned off, automatically switching between two brightness levels; the new instrument a u to m at i ca l l y a d j u sts t h e ba c k l i g h t b r i g h t n e s s a n d d a r k n e s s accordingtochangesinthelightsensingenvironment.
  • Page 22 TFTInstrument 4.Unlearnedalarm   When the meter does not match the sensor and the tire pressure setting interface displays "Not Learned", the main interface displays "Not LearnedAlarm"andthetirepressureindicatorflashes(1Hz). 5.Sensorlossalarm Whenthesignalfromthesensorisnotreceived,themetershowsthat thesensorismissingandthetirepressureindicatorflashes(1Hz).Remove alarm:Thealarmdisappearsafterreceivingvaliddata. 6.Sensorfailurealarm   When the meter receives the sensor chip fault information, the interface displays the sensor fault alarm and the tire pressure indicator flashes(1Hz).Atthistime,thesensorneedstobereplaced,otherwisethe tirepressureinformationcannotbedisplayednormally.
  • Page 23 Left/Right handle control system 1[Rearwheelbrakehandle] Whenbrakingtherearwheel,youneedtoholdthebrakehandleonthe leftfirmly.Sincethemotorcycleusesdischydraulicbrakes,thegripping forcedoesnothavetobetoolargewhenbraking.Whentherearbrake handleisheldtightly,thebrakelightwillautomaticallylightup. 2[Overtakingwarninglights] Whenspeedingup,pressthebuttonwarningthecarsinfrontor behind. 3.Dimmerswitch Highbeam&lowbeamoperation Whenthedimmerswitchonposition,thedistancelightisflashing.Atthe sametimeonthesurfaceofthedashboardinlightislitwillswitchto dippedheadlightwillbeturnonanddistancelightisturnoff.Atthesame timethehighbeamindicatoronthedashboardsurfacelightsup.Whenthe switchischangedto,thelowbeamlightsup. 4[Dangerwarningbutton] Pressthebutton,thefourturninglightsareflashing,andwarnnearby vehiclestopayattentionforsafety. 5[Windblockswitch] Everytimepressthebottom,therewillbeonecompleteshiftfromthe windshieldopentoclosed. 6[Hornbutton] Pressthebutton,thehornwillring. 7[Turnsignaloperation] Whenturntheswitchtotheleft,theleftturnlightisflashing.When turntheswitchtotheright,therightturnlightisflashing.Theindicator lightontheinstrumentsurfacealsoflashesatthesametime. ·Whenevertheroadbeforechanginglanesorturning,wemust getintothehabitofstartingturnsignalsfirst.Whengear changinglanesorturningisfinished,theymustbeturnoff.
  • Page 24 Left/Right handle control system 8[MOD]:Selectthenext(Movethecursortoselecttheoption). 9[SET]:Enterthemainmenu/confirmtheoption. 10[Fueltanklockswitch] Whentheenginedoesnotstart,press“Fuel”button,thefueltank coverwillbeopenedautomatically. 11[Engineflameoutswitch] Thisswitchisinstalledontherighthandswitchassembly,isakindof waveplatecard,shaftinwaveplatecenter.Dialinposition,thecircuit connected,themotorcanstart. Iftheswitchinposition,startingcircuitcompletelycutoff,the motorcan'tstart.It'sanemergencywaytoshutdowntheswitch. 12[Frontbrakecontroller] henbrakingthefrontwheel,holdthebrakehandleontherightside. Whenbrakingthefrontwheel,wemustgripontherightsideofthefront wheelbrake.Becauseusingthevehiclehydraulicbrakedisc,thebrake holdingforcedoesn'tneedtobelarge.Whenyouholdfrontbrake handle,brakelightswilllightupautomatically. 13[Throttlecontrolhandle] Throttlecontrolhandleisusedtocontroltheenginerotatingspeed. Whenturntowardstotheuser'ssideisacceleration;Ontheotherhand, turntowardstotheoppositeuser'ssideisreduction. 14[Seatcushionlockswitch] Whentheengineisnotstartingwiththeseatcushionlocking,press theswitchtoopentheseatcushionlock. ·Iftheseatisnotinstalledintoposition,theseatwillglidewhich andwillleadtothedrivertolosecontrolofthemotorcycle. Makesuretheseatcushionislockedinthecorrectposition. FordetailsoftheoperationofMODbuttonandSETbutton,please refertothemainmenuofthemeter. 15[Redpower-onbutton] Whenthehostisinthesleepingversion,pressthe"START"buttonin shorttimetowakeupthehost.Afterdetectingtheresponsesignalof thekeyandthesignalofthehandlebarlock,thewholevehiclewill STARTup.Pressthe"START"buttoninlongtime,thehostwillenterinto sleepversion,andthewholevehiclewillbeshutdown.
  • Page 25 Left/Right handle control system 16[Electricstartbutton] Pressthisbuttontoturnonthestartingcircuit.Whenstarting,you mustretractthesideparkingrack,confirmwhethertheenginestop switchisinthe1position,andholdthebrakehandletostart. · When c  ontinue  s tarting the engine,consecutivestarttime notmorethanfivesecondsatatime.Becausealargenumber ofstartcanmakesomeabnormalheatingtocircuitandstart motor.Ifyoustillcan'tstartitafewtime,youshouldstopand checktheoilsupplysystemandstartthecircuitsystem. (Pleasereferto"troubleshooting"section.) 17[Lightswitch] Position:Whentheengineisworking,theleftandrighthand switchesbacklight,frontlight,frontpositionlight,rearpositionlight, andnameplatelightareallontogether. Position:frontpositionlight,rearpositionlightandnameplatelight areallontogether.
  • Page 26 Front storage boxes and rear storage box ①Leftfrontstoragebox ②Leftfrontstorageboxswitch ③Rightfrontstoragebox switch ④Rightfrontstoragebox ⑤Seatcushion ⑥Rearstoragebox ⑦Cushionlock Instructions: 1[Leftfrontstoragebox] Open:Afterthemotorcycleispoweredon,presstheleftfrontstorage boxswitch②toopen. Close:Pushtheleftfrontstorageboxuntilitclosestightly. 2[Rightfrontstoragebox] Open:directlypressthefrontrightstorageboxswitch③toopen. Close:Pushtherightfrontstorageboxuntilitclosestightly. · TherearePKEfuse,PKEchargingport,OBDconnectorinthis position. 3[Rearstoragebox] Open:Afterthebikeispoweredon,pressthe"SEAT"buttononthe auxiliaryswitchoftheright-handhandle,andtheseatlockwillbevisible. Whenusingthefrontstorageboxandtherearstoragebox,pleasekeepthe followingpointsinmind: 1.Besuretocloseallstorageboxes,storageboxesandseatcushions beforestarting. 2.Therearstorageboxisclosetotheengine,whichmaycausethe temperatureinthestorageboxtorise.Pleasedonotputanyflammable, explosiveornon-hightemperatureresistantitemsintherearstoragebox.
  • Page 27 Front storage boxes and rear storage box 3.Inordertopreventmoisturefromspreadinginthestorageboxor storagebox,pleasewrapthewetarticleswithplasticbagsbeforeputting themin. 4.Whenwashingthecar,watermayenterthestorageboxorstorage box.Pleasewrapthecontentsinaplasticbagortakeitoutinadvance. 5.Donotputvaluableorfragileitemsinthestoragebox. 6.Theremaybesomehelmetsthatcannotbeplacedintherear compartmentduetotheirsizeandshape. · Theloadlimitoftheleftfrontstorageboxis0.5kg,pleasedo notexceedthelimit. · Theloadlimitoftherightfrontstorageboxis0.5kg,pleasedo notexceedthelimit. · Theloadlimitoftherearcompartmentis5kg,pleasedonot exceedthelimit.
  • Page 28: Rear Shock Absorber Spring

    Rear shock absorber spring Thepreloadoftherearshockabsorptioncanbeadjustedaccordingto thedriver'sdesire,loadcondition,drivingmodeandroadconditions.Five gearscanbeadjusted.Firstpropupthemotorcyclewiththemainbracket, andthenturnthepreloadingregulatortothedesiredpositionusingthe appropriatetools,clockwisetoadjustthedampingtostiffenand counterclockwisetosoften. Side stand Whenthesideparkingrackissupported,thesidebracketflameout switchwillsendasignaltothecontroller,andthecontrollerwillcontrol theengineflameout.Atthistime,pressthestartswitchtoNoreaction.To starttheengine,thesideparkingbracketsneedtobestowedaway.
  • Page 29 Notes for fuel, engine oil and coolant/antifreeze Fueloil Thepure95#ormoreunleadedgasolinemustbeused.Thepure92# unleadedgasolinecanonlybeusedinashorttimeincaseofemergency, otherwisetheenginelifetimewillbeshortened.   If there are tapping based on experience, you can use level higher gasoline or use other sellers of gasoline. Because there are differences betweendifferentbrands. Engineoil UsehighqualitySNorabovelevelfour-strokeengineoilcanprolong engine life. Please choose  API SN level or higher level of "four stroke motorcycleengineoil". ·Theunleadedgasoline,poorqualityfueloilandengineoilcan damagethesystemcomponents,anditwillshortentheservice...
  • Page 30 Notes for fuel, engine oil and coolant/antifreeze Distillwaterforcoolant/antifreeze Ifyouneedtoaddwater,pleaseusethedistillwater.Ifyouuseother kindsofwater,itwouldprobablydoharmtothecoolingsystem. coolant/antifreeze coolant/antifreezecanpreventroutingandlubricatethe coolant/antifreezepump.Therefore,iftheoutdoortemperatureis higherthanthefreeingpointofthecoolant/antifreeze,itcanbeused. ·Fortheuseofcoolant,pleaserefertotheinstructionmanualof thecoolantproduct. ·Whenusersaddcoolant/distilledwater,makesuretodoitunder thecoldmachine,anddonotopenthewatertankcoverwhenthe hotmachineishot,itmaybedangerous! ·Whenthemainbracketisparkedandthecariscold,loosenthe airreleaseboltatthethermostat(rightsideoftheengine)for4-5 turns(leave1-2teethtopreventtheboltfromfallingoff);unscrew thewaterinletcoverandslowlyaddcoolingWhentheliquidlevel ofthewaterfillingportcannolongerdrop,tightenthecoverand screwtheairreleaseboltintohalfofthethread;startthe motorcycle,idlespeed,addoilalittle,afterthetemperatureof theinstrumentrisesbytwobars(above60degrees),4000-5000 rpm,about10s,andthentightenthebolts(8-10N.m)afterthe boltmouthseepsthecoolant.Afterrepeatedseveraltimes,touch thefrontradiatorwithyourhand,andthetemperaturerises significantlytonormal. Thesubtankcoolant/antifreezeisaddedbetween“L”and“H”. Coolant(antifreeze)usage Theamount(total)ofcoolant(antifreeze)is:900ml(Includingauxiliary watertankabout300ml). ·Pleasechoosethesuitablecoolant/antifreezeaccordingtothe drivingairenvironment. Radiatorcap Bleedbolt Bleedbolt...
  • Page 31 Notes for fuel, engine oil and coolant/antifreeze 1.Thecoolant/antifreezesurfacelevelinthemainwatertank shouldbekeptbetweentheHlineandLlineatanytime.Ifthe surfaceleveldropstobelowtheLline,pleaseaddthe coolant/antifreezeaccordingtothefollowingsteps: ①Parkthemotorcyclewithsidestand. ②Openthemiddleoftheenclosure,openthelidofthesecondary watertank,andaddanappropriateamount(coolant)untiltheliquid levelisbetweentheHandLlines. 125MThecoverofthe 125DThecoverofthe Andthecoverofthe auxiliarywatertank auxiliarywatertank mainwatertank. 2.Stepstoaddantifreezetothemainwatertank: ①Themainbracketisparked,inthecoldstate,loosenthebleed boltatthethermostat(rightsideoftheengine)for4-5turns(leave1-2 teeth,donotallowtheboltfallsoff); ②Removethefixingboltofthewaterinlet,unscrewthewaterinlet cover,andslowlyaddantifreeze(theheightofthewaterinletcanbe raisedtospeeduptheantifreezeinflow),andthentightenthebolts(8- 10N.m)untiltheantifreezefluidseepsoutoftheair-releasebolts; ③Continuetoaddantifreezeuntilthefillingportisfull,andtighten thelid; ④Startthevehicle,idlespeed,refuelalittle,afterthetemperature ofthemeterrisesbytwobars(above60degrees),4000-5000rpm,about 10s, Repeatedlyseveraltimes,touchthefrontradiatorwithyourhand,the temperaturerisessignificantlyandisnormal. 3.Releasetheantifreezesteps: ①Preparethetools; ②Disassemblethedrainboltunderthewaterpump,andplacethe containerdirectlyunderthethreadedhole; ③Unscrewthemainwatertankcoverandwaitfortheantifreezeto drain;...
  • Page 32 Notes for fuel, engine oil and coolant/antifreeze · Itisbadforhealthifyouswalloworabsorbthe coolant/antifreeze.Therefore,whenyouuseit,pleasedon'teat anddrink.Aftereverywork,pleasecleanyourhands,faceor anyskinpartsdemonstrated.Ifyouswallowitmistakenly, pleasegotothehospitalimmediately.Ifyouabsorbit mistakenly,pleasebreathemorefreshairintheenvironmental inwherethereisfulloffreshair.Ifthecoolant/antifreezeruns intoyoureyesmistakenly,pleasewatchyoureyeswithlarge amountofwateratonce.Also,keeptheliquidawayfromkids andpets. Bleedbolt Bleedbolt Deflationbolt ·Inordertocorrectlycheckthesurfacelevelofthe coolant/antifreeze,weshouldputthemotorcycleintothe coolingenginecondition. ·Ifthemainwatertankisempty,pleasecheckandrepairthe coolingsystemimmediately.Afteryoufinishfixingthecooling system,addsomecoolant/antifreezeinside. Changethecoolant/antifreeze Itissuggestthatyouchangethecoolant/antifreezecompletelyevery 3yearsor30000kilometers.
  • Page 33: Inspection Before Driving

    Inspection before driving Ifit'snotwellcheckbeforedrivingthemotorcycle,andthereisno propermaintenance,itwillincreasestheriskofaccidentsandtheriskof motorcycledamage.Alwayscheckthemotorcycleduringdailyusage, makesureitissafetorun.Refertotheinstructionmanualinspectionand maintenanceofthechapters.   If  t he motorcycleuseinappropriatetires,oroperatingmotorcyclenot correctly,ortirepressureisnotcorrect,youwilllosecontrolofthe motorcycle.havetouseinthisinstructionmanualprovisionssizeand specificationsofthetires.Alwaysinaccordancewiththerequirementsof theinspectionandmaintenancesectiontokeeppropertirepressure. Keep proper wheel pressure Keypointsforinspection Inspectioncontent Activesteering,noblockformoving,no Steeringsystem workingloose. Correctacceleratorinhaulspace, Accelerator smoothoperation;smoothholdingforaccelerator Normaloperationonbrakingcontrollerand brakingpedal;brakingliquidaboveTheLOWER Brake lineofthebrakingliquidcylinder;nofeelingof inactivebraking;nobrakedragandbrakeliquid leak;brakingplatewearwithinrange Shockabsorber Smoothandactivecontrolling Enoughplanningdistanceoillevel Fueloil Istheamountofoilsufficient enginelubricant...
  • Page 34 Maintenanceschedule The tablebelowistheinspectionforeachregularmaintenance shouldbedone,theintervalperiodshouldbeusedinmonthsormileage dependingonwhichonereachedfirst.Eachcheckshouldbecarriedout inaccordancewiththeprojectinthetablebelow. If  your  motorcyclehasbeenusedinharshconditions,namelythe continuousdrivinginlargethrottleorworkedinwindsand,itshouldhave specialmaintenancetokeepthereliabilityofthemotorcycleafterdriving. Therepairunitscanprovideyouwithfurtheradvice.Especially,shock absorberandwheelsteeringsystemarekeyparts,andtheyrequire specializedtechnologyandcarefulmaintenance.Tobesafe,we recommendtheworkbestdonebyaqualifiedrepairunits. ·Initial1000kmmaintenanceisthemust-followproject,itcan makeyourmotorcyclealwaysreliableandhavesuperior performance. ·Whentheengineisworkingandjuststalling,thetemperature ofthemufflerishigh,pleasedonottouchtopreventburns. ·Impropermaintenanceorproblemsaftermaintenancewill causeanaccident.Tokeepyourmotorcycleingoodcondition,it requestthecompanyqualifiedmaintenanceunitcompletewith markproject.Refertothissection,ifyouhaveanymechanical maintenanceexperience,youcanmaintaintheunmarkeditems; ifyouarenotsurehowtodealwiththework,letyourrepair unitstocompletethemaintenance. ·Payattentiontothemaintenanceregularlytoseewhetherfull compliancewiththepromptornotcarefully.Theinitial1000km maintenance,shallbecarriedoutaccordingtothemethod describedinthissection."Dangerous"and"Warned"inthis sectionshouldpayspecialattentionto.Replacingthewrong partscanleadtomotorcycleacceleratedwearandtear,and shortentheservicelifeofthemotorcycle.Whenthemotorcycle needstoreplaceparts,youcanonlyusepurepartofthe company. ·Wasteinthemaintenanceprocess,suchascleaningagentsand wasteengineoilshouldbeproperlyhandledsoasnottodamage totheenvironment....
  • Page 35 Regularmaintenanceschedule :Check(clean,lubricate,adjustorreplaceifnecessary):Replace:Tighten Check Regular cycle First1000 Each4000 Each8000 before replacement InspectionItem frist3 Each6 Each12 driving Checkevery2yearsor20,000 Checkevery2years Cradlebufferglue 20,000kilometers Replaceevery Airfilter 6000km Engineintakefilter Boltandnuts ofmuffler Valve clearance(check whentheengineis cooling) In:0.08-0.12mm Out:0.18-0.22mm Sparkplug Replacewhentheservice Engineoil promptlightflashes Oilscreen Oilfilter Throttlebody Throttleline clearance Idlespeed kilometers Fuelevaporation...
  • Page 36 Regular maintenance schedule :Check (clean, lubricate, adjust or replace if necessary) : Replace : Tighten Check Regular cycle Each4000 Each8000 First1000 before Inspection Item replacement Each 6 Each 12 frist 3 driving Bolts and nuts in Check every 2years the steering 20,000kilometers mechanism Steering bearings...
  • Page 37 ② ③ The fuel tank is located under the middle of the fuel tank cover. When opening the outer fuel tank cover, ensure whether the engine stop switch is in the off state, press the fuel tank switch button ①, the cover ② automatically opens, and open the fuel tank cover ③...
  • Page 38 Lubricating point 1.Rear brake handle push head and handle shaft (GZ hogh vacuum silicone 1 GZ grease) 2.Side parking frame shaft and spring hook (G grease) 3.Front brake handle push head and handle shaft (GZ 3 GZ high vacuum silicone grease 2 GZ ·Lubricationmightdamagetheswitch.Don’Tusegreaseor oillubricatetheswitch.
  • Page 39: Storage Battery

    ·Pleasepurchaseanduseourspecialchargertoensurethe extensionoftheservicelifeofthebattery.Therearelead-acid batterychargersforsaleinZontesshop.Userswhoneedthemcan gotoZontesshoptopurchasethecorrespondingchargers accordingtothebatteriesequippedwiththemodel. ·Itisnotallowtousetheunqualifiedchargertochargethe originalbattery.
  • Page 40 Storage battery ·Ifyoudon'tdriveyourmotorcycleforalongtime,please removethebatteryandchargeitpermonth. · Batteryshouldbecheckedregularly,ifthevoltageislower than12V,wesuggestforbatterycharging. · Battery charging will shorten thelifeofthebattery.Don'tlet thebatteryovercharge. ·Pleasechargethebatterywhenyouusetheprofessional lithiumbattery.Thechargingvoltageshouldnotbeover15V. ·Pleaseproperlydealwithwastebatteryandwaste electrolyte,don'tdamagetotheenvironment. ·We suggest thatyouwillrecyclewastebatteryandwaste electrolytetoalocalrecyclingcenter. ·Don't  d iscard itinthedustbinordiscardeddirectlyonthe...
  • Page 41: Led Indicator

    Trickle mode charging Battery charger · Lithium battery needs to be charged with lithium battery charger, please buy our special charger, the chargers are available in ZONTES shop, it is forbidden to use other unqualified chargers to charge the battery...
  • Page 42 Storage methods 1 The start of the new storage battery Storage battery installation a. Before installing the battery, check the appearance of the battery. The outer casing should be free of scars or cracks, the battery cover should be well sealed, and there should be no leakage, and the terminals should be free of skewing, deformation, etc.
  • Page 43 Storage methods c.Do not overcharge the battery. Overcharging will cause the battery to leak, bulge or even burst, which will cause varying degrees of danger. 3. Attention 3.1 This battery is a maintenance free gel battery. It is strictly forbidden to open or modify the battery without permission.
  • Page 44: Usb Interface

    USB port Mobile phone charging USB interface parameter: Input voltage: 12V 24V; output voltage: 5V; Output current: 2A. Features: 1. Waterproofing waterproof and dustproof, extend the service life of the charger.output voltage: 5V; 2. Intelligent IC design can automatically adjust the charging speed according to the battery power and type.
  • Page 45 Air filter and engine air inlet filter The air filter and the engine air inlet filter are located on the left side of the rear wheel. If the air filter is blocked by dust, the air intake resistance will increase and the output power will increase.
  • Page 46 Air filter and engine air inlet filter Cleaning or replacing the air filter element and engine air intake element . 1. Remove the left cover by removing the 5 hexagonal bolts as shown in Fig. 2 (no need to remove the rear decorative cover) and clean the dust on the anti-vibration sponge stuck on the left cover.
  • Page 47: Spark Plug

    Spark plug Disassembly the spark plug Follow the steps below: 1.Disassembly the spark plug cap ,be careful not to use strong force, or you may break the spark plug. 2.To remove the spark plug with the spark plug wrench. 3.Check the spark plug. 0.8~0.9mm Spark plug inspection According to the maintenance schedule, the spark plug should be...
  • Page 48: Engine Oil

    Engine Oil Maximum oil level (about a quarter of a section) Lowest oil level mark Whether the engine can be durable or not, it is important to choose high-quality oil and change new oil regularly. Regular inspection of the oil level of the engine oil and regular replacement of the engine oil and oil filter element are two important tasks that must be carried out in the maintenance project.
  • Page 49 7. Add 900 milliliter from the fuel filler (if the oil filter element is replaced, add 950 milliliter). The viscosity is SAE5W-40/10W-40/10W-50. The new API SN level or higher "ZONTES" motorcycle four-stroke engine Oil, then install the oil dipstick and O-ring and tighten.
  • Page 50: Engine Oil Filter

    Engine oil filter Please properly recycle and handle the used oil and oil filter. 1. Place a oil basin under the oil essence filter to collect the oil used. 2.Removethe3capnutsontheoilfiltercoverandremovetheoilfilter cover. 3.Removetheoldfinefilter,theoilfiltersealingringmaysticktotheold finefilter,ifyoudonotreplacethissealingring,pleaseremoveitandcontinue touseit,donotmissthissealingring 4. Wipe off residual oil and impurities with a clean paper towel, check and install the filter spring and replace a new oil filter.
  • Page 51: Gearbox Oil

    (Tighten the torque: 20 n.m) 7. Add the recommended gearbox oil to the specified capacity.(Specifying capacity: 160 ml; recommended gear box oil: ZONTES four-stroke motorcycle oil API SN class or higher, SAE 5W-40/10W-50/10W- 40, can also use API mass grade to GL-5, The viscosity level is a gear oil with SAE 80W.)
  • Page 52 Throttle cable clearance Adjustment progress: (1) Loose lock nut ①. (2) Turn the adjusting screw ② to adjust the clearance lasso, within the range of 2.0~4.0mm. ( 3 ) A f t e r c o m p l e t i o n o f c l e a r a n c e adjustment, tighten the lock nut.
  • Page 53 Fuel pipe Fuel pipe Check the fuel pipe for damage or leakage. If there is a problem, it is necessary to replace the fuel pipe. ·Don't rise the fuel pipe by your means. V-belts V-belts should be regularly inspected and replaced by designated dealers or repair shops in accordance with the maintenance schedule ·...
  • Page 54: Braking System

    Braking system This motorcycle front and rear wheel assembly of the disc brake. The right brake operation is very important for safe driving. Remember to regularly check the braking system, and the inspection qualified maintenance unit to complete. ·Brake is highly significant components of personal safety; you should regularly check and adjust the brake, and regular cleaning the sediment on the brake caliper, etc.
  • Page 55 Braking system ·Don't wash brake cylinder directly with high pressure water. ·If swallowed into the brake fluid, it will cause harm to people, and even deadly. The brake fluid is harmful to both skin and eye contact. Brake fluid is toxic for animals. Don't puke if swallowed into the brake fluid.
  • Page 56: Brake Lever Lubrication

    Braking system ·If you just change one pair of brake piece, it can cause the brake to not be smooth. You should replace a pair of brake at the same time. ·If the location of the brake piece is wrong, please do not operate the brake handle or the brake pedal.
  • Page 57 Brake lever lubrication 1. Unscrew the lock nut ③ with 10# plum blossom plate hand 2. Unscrew the handle shaft ① with 5# inner hexagon, and remove the handle; 3. Wipe the handle pusher and the outer end of the piston with a clean cloth (position ②...
  • Page 58 Tires ·Do not pay attention to the following matters may be accident caused by the failure of the tire. Tires connect the motorcycle and ground, so it is very important. Observe the following rule: ·Check the tires and tire pressure condition, adjust the tire pressure before each use.
  • Page 59 Tires Tire status and specifications Incorrect tire status and incorrect tire size affect the performance of the motorcycle. If there is any breakage in the tire scratches, it can lead to faulty tires and make the vehicle out of control. Excessive wear of tires can make tires perforation and the vehicle out of control.
  • Page 60 Disassembly of tires Frpnt brake switch ⑤ ⑥ ① ② ④ ⑦ ⑧ ③ Torque requirements: Front wheel locking bolt ③: 20N.m Front axle④: 50N.m Front wheel removal 1. Loosen the 2 fixing bolts ① of the front brake caliper and remove the front brake caliper.
  • Page 61 Disassembly of tires Rear wheel disassembly ② ① ③ ⑤ ④ ⑥ ⑦ ⑧ ⑩ ⑨ Torque Requirements Rear axle nut④: 125N.m Rear disc brake caliper fixing bolt⑧: 24N.m Rear rocker arm fixing bolt ⑨ : 45N.m Rear shock absorber locking bolt ⑩ : 24N.m 14 12 Rear wheel disassembly: 1.
  • Page 62 Disassembly of tires 5. Loosen the wheel speed sensor fixing bolts ⑤, the two rear inner mud plate fixing bolts ⑥,One oil pipe cable fixing bracket bolt ⑦, two rear disc brake caliper fixing bolts ⑧, two rear rocker arm fixing bolts ⑨, one rear shock absorber locking Bolt ⑩...
  • Page 63: Lighting & Lamps

    Lighting & Lamps Please refer to the instruction of the front part "check before driving" for the illumination and signal inspection. Front brake switch The front brake switch, housed in a former brake controller. When you slightly feel pressure before holding brake controller, the brake light is up. Rear brake switch The rear brake switch is arranged on the rear brake handle.
  • Page 64 Lighting & Lamps Headlight beam adjustment 150D 1. Use a 6×150-200 cross from directly below the headlight and directly behind the horn, through the dimming hole reserved on the horn mounting bracket, and align the dimming bolt serrations; 2. Looking from top to bottom, turn the Phillips screwdriver clockwise to lower the beam, and turn the Phillips screwdriver counterclockwise to increase the beam.
  • Page 65 Fuse wire Fuse wire Main fuses, ECM fuses, constant power fuses, hydraulic unit motor fuses, hydraulic unit ECU fuses, light fuses, spare fuses are located in two main fuse blocks, starter fuses, ABS fuses, auxiliary fuses, and other fuses are located in the secondary fuse box. 1.
  • Page 66 Trouble shooting The content of the troubleshooting can help you to find the cause of the general issues. ·Improper maintenance and adjustment can damage the motorcycle and cannot determine the cause of the problem. We can't guarantee such damage. If you are not sure how to correct operation, consult the designated company service units.
  • Page 67 Trouble shooting Engine short of power When engine power significantly decreased or a larger decline on original top speed, it may be the blocking of the engine fuel system make the work of engine is not normal, please immediately go to the company dealers maintenance unit for inspection.
  • Page 68 Fuel injection attention Fuel injection attention: 1.Before the installation of battery for new motorcycle, we should inspect that whether the connection for the fuel injection spare parts is fixed and reliable including the installation of oxygen sensor. Moreover, make sure to fill in the gas. 2.When you install the battery, you should use tools to fix the positive and negative anodes according to the positive and negative anodes of battery.
  • Page 69 Fuel injection attention I. During engine operation, if the instrument EFI fault indicator light is on, it indicates that the EFI parts have faults that need to be solved. 1.please use ISO15765-4 communication protocol (can diagnostic) diagnostic instrument to read the fault code or read the current fault code on the instrument, see P9 fault information;...
  • Page 70 Fuel injection attention Signal of the upstream 1 cylinder P0130 oxygen sensor is unreasonable P0131 Signal of the upstream 1 cylinder oxygen sensor is too low Signal circuit voltage of the upstream P0132 1 cylinder oxygen sensor is too high P0627 Oil pump relay control circuit is open Oil pump relay control circuit is...
  • Page 71: Storage Methods

    Storage methods Storage method If you are not using motorcycle for a while, the motorcycle needs special maintenance, this requires some special materials, equipment and technology. For this reason, it is recommended that you choose the company service units to complete the maintenance work. If you want to complete the work, please click the following method: Motorcycle Thoroughly clean the motorcycle.
  • Page 72 Storage methods 6.Make sure motorcycle lubrication is normal. 7. Inspect the motorcycle in accordance with the content of instruction for use in the inspection section before driving. 8.Restart the motorcycle in accord with the instruction. Corrosion prevention Maintain the motorcycle carefully. Corrosion prevention is very important.
  • Page 73: Motorcycle Cleaning

    Motorcycle cleaning Clean the motorcycle Clean the motorcycle accord with the following: 1.Use cold water to wash away dirt and mud on the surface of the motorcycle. You can use the soft sponge or soft brush to clean. You could scratch appearance parts with hard materials to clean.
  • Page 74: Inspection After Cleaning

    Inspection after cleaning In order to prolong the service life of the motorcycle, lubricate the motorcycle according to the instruction. ·It is very dangerous to drive a motorcycle when the brake is wet. Wet brake is unable to provide braking force such as dry brake. This can cause an accident.
  • Page 75 The use instruction of storage battery 1 The start of the new storage battery Storage battery installation a. Before installing the battery, check the appearance of the battery. The outer casing should be free of scars or cracks, the battery cover should be well sealed, and there should be no leakage, and the terminals should be free of skewing, deformation, etc.
  • Page 76 The use instruction of storage battery c.Do not overcharge the battery. Overcharging will cause the battery to leak, bulge or even burst, which will cause varying degrees of danger. 3. Attention 3.1 This battery is a maintenance free gel battery. It is strictly forbidden to open or modify the battery without permission.
  • Page 77 155Mspecificationtable Length......................... 2000mm Width........................785mm Height......................1220/1280mm Wheel base......................1378mm Ground clearness ....................150mm Seat height......................7 48mm Net weight........................150kg Full load weight....................... 160kg Engine Type ..........Single-cylinder, horizontal, four-stroke, water-cooling Cylinder number ......................1 Cylinder bore ......................52mm Stroke .........................58.7mm Displacement ......................125ml Compression ratio...................... 12:1 Start-up mode ..................Electric starting Lubricating system ........Splash lubrication plus pressure lubrication Power........................
  • Page 78 155Dspecificationtable Length......................... 2000mm Width........................785mm Height......................1220/1280mm Wheel base......................1378mm Ground clearness ....................135mm Seat height......................7 48mm Net weight........................150kg Full load weight....................... 160kg Engine Type ..........Single-cylinder, horizontal, four-stroke, water-cooling Cylinder number ......................1 Cylinder bore ......................52mm Stroke .........................58.7mm Displacement ......................125ml Compression ratio...................... 12:1 Start-up mode ..................Electric starting Lubricating system ........Splash lubrication plus pressure lubrication Power........................

This manual is also suitable for:

155 m155m pke155d pke

Table of Contents