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Catalog Catalog Information for Users Safe Driving User instructions Driving essentials Running-in of new motorcycle Maintenance of muffle Installation of location parts 155M PKE user manual 155D PKE user manual TFT Instrument Left/Right handle control system Front storage boxes and rear storage box Rear shock absorber Side stand Inspection and Maintenance Routine Notes for fuel, engine oil...
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Catalog Engine Oil filter Gear box oil Idling Fuel Evaporation Pollutant Control System Fuel pipe V-belts Brake system Brake fluid Brake pads Front wheel Rear wheel Brake lever lubrication Parking switch instructions Tires Tire pressure and load Storage of Tire Tire status and specifications Disassembly of tires Front wheel removal...
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Userinstruction [Familiarwithyourmotorcycle] Yourdrivingskillandmechanicalknowledge,isthefoundationofsafe driving.Firstpracticeatwheretherearefewercars,untilyoucanfully familiarwiththemechanicalperformanceandoperationmethodof motorcycle.Rememberthat!Practicemakesperfect. [Realizeyourowndrivingskills] Atanytimedrivewithinthescopeofyourownskilled.Knowyourskills limitandnottobereluctantsoastoavoidaccidents. [Rainydaytrafficalert] Rainydaydrivingshouldbepaidattentionto,keepinmindthebraking distanceistwiceasmanyassunnydays.Driveawayfromtheroadmarking paint,manholecovers,andoilontheroadtoavoidslippage.Whenyou driveontherailwaycrossing,barsandBridges,youhavetobecareful.In thecaseofanegativejudgmentroad,youshouldslowdown. Drivingessentials ·Asyoudrivethemotorcycleforthefirsttime,wesuggestyou hadbetterlookforpracticeontheun-publicroad,untilyouare familiarwiththismotorcyclecontrolmethod. ·Drivingwithonlyonehandisthemostdangerous,weshould drivinginbothhandsfirmlyinthegripandbothfeetonthefoot. Nomatteranysituation,nohandsareallowtobeawayfromthe line. Whenturning,trytolowerthespeedtosafespeed. Road surface is moist and smooth, tire friction will be small, brakingabilityandtheabilitytoturnthenaturallydecrease,so youmustliftthespeed. · Horizontal wind is usually the most likely to happen in the tunnel, valleys or large vehicles from behind when overtaking. Youmustbecalmandloweryourspeed.
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Maintenanceofmuffler ·Keeptheenginesrunningongoodcondition,regularmaintenanceand inspection.AvoidfailureLeadstoenginecombustionexhaustgasinthe exhaustpipetocausesecondarycombustioncatalystsinteringfailure. · Installing a muffler,besuretoproperlyinstalledmufflergasket. ·Wheninstallingthemufflerdecorativecover,besuretoinstallthe asbestosanti-scaldingpadateachscrewpointtoavoidthemufflerfrom damagingthedecorativecoverathightemperatureorcausingthedanger offire ·Wheninstallingthemufflerdecorativecover,besuretoinstallasbestos anti-hotpadateachscrewpointtoavoidthemufflerburningthe decorativecoverorcausingfirerisksinthehightemperature. ·Driving must pack up side racks, so as not to turn to when overturned vehicles, riding personnel casualties. Rear brake system must be checked to see if it is working correctly before driving.
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155M PKEusermanual 6.Righthandvicehandleswitchbutton 3.Key STARTbutton Fueltanklockbutton Seatlockbutton BatterychargingDCprot ① 3Dantennasensingarea 4.Non-electric Chargingfuse ② ③ PKEfuse inductionantenna 5.Lowfrequency 1.ZT350chargingportholder transmittingantenna 2.(3.0generation PKEhost) PKE(PassiveKeylessEntry)systemusermanual: ThePKEsystemconsistsofaPKEaccessory(Figure1),aPKEhost (Figure2),akey(Figure3),anon-electricinductionantenna(Figure4)and alow-frequencytransmitterantennatheline(Figure5)consistsoffive parts. PKEhost(Figure1)functiondescription: ①BatterychargingDCport②Chargingfuse③PKEfuse 1.Useofthesensorkey Themotorcycleisequippedwithtwosensorkeys,oneofwhichshould bekeptforfutureuse. Thetwoinductionkeysaremarkedwithnumbers,whichcorrespondto thenumbersofthePKEhost.ThePKEhostcanautomaticallyidentifya correspondingsensorkeyclosetothevehiclewithoutactivation. ·TherearetwoLEDsontheinductionkey-greenandred.Whenthe batterypoweroftheinductionkeyissufficient,thegreenlightwill flash every 3 seconds when the host is powered on. When the battery power is insufficient, the red light will flash (both the red and green key lights will flash once the key battery is just installed). Limited by the specification and capacity of the key...
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155M PKEusermanual 2[Useoffueltanklockbuttonandcushionlockbutton]: (1)Intheshutdownstate,pressthecorrespondingbuttonwhenthe keyisdetected. (2)Pressthecorrespondingbuttonwhenthevehicleispoweredon andinthestaticflameoutstate. 3[PKEwork]: hort press the" " button on the right auxiliary handle (Figure 6), the turnsignalflashestwice,themainlockisautomaticallyunlocked,andthen thebuzzer"Di"promptsonce,andthecircuitisconnected. ·If the main lock is not unlocked successfully, it may be that the handle is pinned to the main lock locking shaft, turn the handlelightlytoallowthelockingshafttomovefreely,orthe battery power is too low and the lock cannot be unlocked,...
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155M PKEusermanual ·After the power is turned off, please check the lock . If the faucet is not locked, please swing the handle to the far left, and the motorcycle will be automatically locked. When the handle is not turned to the far left, the cart and motorcycle are prohibited from sliding, to prevent the faucet from being locked when the handle is moved to the far left, which may causedanger.Whenpushingthecartorslidingdownhill,make...
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TFTInstrument ③Instrumentbacklightbrightnessadjustment(figure3) PresstheMODkeytochangethebacklightbrightnessgear(auto, 1,2,3,4,5)andpresstheSETkeytoconfirmtheselection. Automatic transmission: the old instrument has the darkest backlightwhentheheadlightswitchisturnedon,andthebacklightis the brightest when the headlight switch is turned off, automatically switching between two brightness levels; the new instrument a u to m at i ca l l y a d j u sts t h e ba c k l i g h t b r i g h t n e s s a n d d a r k n e s s accordingtochangesinthelightsensingenvironment.
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TFTInstrument 4.Unlearnedalarm When the meter does not match the sensor and the tire pressure setting interface displays "Not Learned", the main interface displays "Not LearnedAlarm"andthetirepressureindicatorflashes(1Hz). 5.Sensorlossalarm Whenthesignalfromthesensorisnotreceived,themetershowsthat thesensorismissingandthetirepressureindicatorflashes(1Hz).Remove alarm:Thealarmdisappearsafterreceivingvaliddata. 6.Sensorfailurealarm When the meter receives the sensor chip fault information, the interface displays the sensor fault alarm and the tire pressure indicator flashes(1Hz).Atthistime,thesensorneedstobereplaced,otherwisethe tirepressureinformationcannotbedisplayednormally.
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Left/Right handle control system 16[Electricstartbutton] Pressthisbuttontoturnonthestartingcircuit.Whenstarting,you mustretractthesideparkingrack,confirmwhethertheenginestop switchisinthe1position,andholdthebrakehandletostart. · When c ontinue s tarting the engine,consecutivestarttime notmorethanfivesecondsatatime.Becausealargenumber ofstartcanmakesomeabnormalheatingtocircuitandstart motor.Ifyoustillcan'tstartitafewtime,youshouldstopand checktheoilsupplysystemandstartthecircuitsystem. (Pleasereferto"troubleshooting"section.) 17[Lightswitch] Position:Whentheengineisworking,theleftandrighthand switchesbacklight,frontlight,frontpositionlight,rearpositionlight, andnameplatelightareallontogether. Position:frontpositionlight,rearpositionlightandnameplatelight areallontogether.
Rear shock absorber spring Thepreloadoftherearshockabsorptioncanbeadjustedaccordingto thedriver'sdesire,loadcondition,drivingmodeandroadconditions.Five gearscanbeadjusted.Firstpropupthemotorcyclewiththemainbracket, andthenturnthepreloadingregulatortothedesiredpositionusingthe appropriatetools,clockwisetoadjustthedampingtostiffenand counterclockwisetosoften. Side stand Whenthesideparkingrackissupported,thesidebracketflameout switchwillsendasignaltothecontroller,andthecontrollerwillcontrol theengineflameout.Atthistime,pressthestartswitchtoNoreaction.To starttheengine,thesideparkingbracketsneedtobestowedaway.
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Notes for fuel, engine oil and coolant/antifreeze Fueloil Thepure95#ormoreunleadedgasolinemustbeused.Thepure92# unleadedgasolinecanonlybeusedinashorttimeincaseofemergency, otherwisetheenginelifetimewillbeshortened. If there are tapping based on experience, you can use level higher gasoline or use other sellers of gasoline. Because there are differences betweendifferentbrands. Engineoil UsehighqualitySNorabovelevelfour-strokeengineoilcanprolong engine life. Please choose API SN level or higher level of "four stroke motorcycleengineoil". ·Theunleadedgasoline,poorqualityfueloilandengineoilcan damagethesystemcomponents,anditwillshortentheservice...
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Regular maintenance schedule :Check (clean, lubricate, adjust or replace if necessary) : Replace : Tighten Check Regular cycle Each4000 Each8000 First1000 before Inspection Item replacement Each 6 Each 12 frist 3 driving Bolts and nuts in Check every 2years the steering 20,000kilometers mechanism Steering bearings...
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② ③ The fuel tank is located under the middle of the fuel tank cover. When opening the outer fuel tank cover, ensure whether the engine stop switch is in the off state, press the fuel tank switch button ①, the cover ② automatically opens, and open the fuel tank cover ③...
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Lubricating point 1.Rear brake handle push head and handle shaft (GZ hogh vacuum silicone 1 GZ grease) 2.Side parking frame shaft and spring hook (G grease) 3.Front brake handle push head and handle shaft (GZ 3 GZ high vacuum silicone grease 2 GZ ·Lubricationmightdamagetheswitch.Don’Tusegreaseor oillubricatetheswitch.
Trickle mode charging Battery charger · Lithium battery needs to be charged with lithium battery charger, please buy our special charger, the chargers are available in ZONTES shop, it is forbidden to use other unqualified chargers to charge the battery...
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Storage methods 1 The start of the new storage battery Storage battery installation a. Before installing the battery, check the appearance of the battery. The outer casing should be free of scars or cracks, the battery cover should be well sealed, and there should be no leakage, and the terminals should be free of skewing, deformation, etc.
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Storage methods c.Do not overcharge the battery. Overcharging will cause the battery to leak, bulge or even burst, which will cause varying degrees of danger. 3. Attention 3.1 This battery is a maintenance free gel battery. It is strictly forbidden to open or modify the battery without permission.
USB port Mobile phone charging USB interface parameter: Input voltage: 12V 24V; output voltage: 5V; Output current: 2A. Features: 1. Waterproofing waterproof and dustproof, extend the service life of the charger.output voltage: 5V; 2. Intelligent IC design can automatically adjust the charging speed according to the battery power and type.
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Air filter and engine air inlet filter The air filter and the engine air inlet filter are located on the left side of the rear wheel. If the air filter is blocked by dust, the air intake resistance will increase and the output power will increase.
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Air filter and engine air inlet filter Cleaning or replacing the air filter element and engine air intake element . 1. Remove the left cover by removing the 5 hexagonal bolts as shown in Fig. 2 (no need to remove the rear decorative cover) and clean the dust on the anti-vibration sponge stuck on the left cover.
Spark plug Disassembly the spark plug Follow the steps below: 1.Disassembly the spark plug cap ,be careful not to use strong force, or you may break the spark plug. 2.To remove the spark plug with the spark plug wrench. 3.Check the spark plug. 0.8~0.9mm Spark plug inspection According to the maintenance schedule, the spark plug should be...
Engine Oil Maximum oil level (about a quarter of a section) Lowest oil level mark Whether the engine can be durable or not, it is important to choose high-quality oil and change new oil regularly. Regular inspection of the oil level of the engine oil and regular replacement of the engine oil and oil filter element are two important tasks that must be carried out in the maintenance project.
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7. Add 900 milliliter from the fuel filler (if the oil filter element is replaced, add 950 milliliter). The viscosity is SAE5W-40/10W-40/10W-50. The new API SN level or higher "ZONTES" motorcycle four-stroke engine Oil, then install the oil dipstick and O-ring and tighten.
Engine oil filter Please properly recycle and handle the used oil and oil filter. 1. Place a oil basin under the oil essence filter to collect the oil used. 2.Removethe3capnutsontheoilfiltercoverandremovetheoilfilter cover. 3.Removetheoldfinefilter,theoilfiltersealingringmaysticktotheold finefilter,ifyoudonotreplacethissealingring,pleaseremoveitandcontinue touseit,donotmissthissealingring 4. Wipe off residual oil and impurities with a clean paper towel, check and install the filter spring and replace a new oil filter.
(Tighten the torque: 20 n.m) 7. Add the recommended gearbox oil to the specified capacity.(Specifying capacity: 160 ml; recommended gear box oil: ZONTES four-stroke motorcycle oil API SN class or higher, SAE 5W-40/10W-50/10W- 40, can also use API mass grade to GL-5, The viscosity level is a gear oil with SAE 80W.)
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Throttle cable clearance Adjustment progress: (1) Loose lock nut ①. (2) Turn the adjusting screw ② to adjust the clearance lasso, within the range of 2.0~4.0mm. ( 3 ) A f t e r c o m p l e t i o n o f c l e a r a n c e adjustment, tighten the lock nut.
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Fuel pipe Fuel pipe Check the fuel pipe for damage or leakage. If there is a problem, it is necessary to replace the fuel pipe. ·Don't rise the fuel pipe by your means. V-belts V-belts should be regularly inspected and replaced by designated dealers or repair shops in accordance with the maintenance schedule ·...
Braking system This motorcycle front and rear wheel assembly of the disc brake. The right brake operation is very important for safe driving. Remember to regularly check the braking system, and the inspection qualified maintenance unit to complete. ·Brake is highly significant components of personal safety; you should regularly check and adjust the brake, and regular cleaning the sediment on the brake caliper, etc.
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Braking system ·Don't wash brake cylinder directly with high pressure water. ·If swallowed into the brake fluid, it will cause harm to people, and even deadly. The brake fluid is harmful to both skin and eye contact. Brake fluid is toxic for animals. Don't puke if swallowed into the brake fluid.
Braking system ·If you just change one pair of brake piece, it can cause the brake to not be smooth. You should replace a pair of brake at the same time. ·If the location of the brake piece is wrong, please do not operate the brake handle or the brake pedal.
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Brake lever lubrication 1. Unscrew the lock nut ③ with 10# plum blossom plate hand 2. Unscrew the handle shaft ① with 5# inner hexagon, and remove the handle; 3. Wipe the handle pusher and the outer end of the piston with a clean cloth (position ②...
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Tires ·Do not pay attention to the following matters may be accident caused by the failure of the tire. Tires connect the motorcycle and ground, so it is very important. Observe the following rule: ·Check the tires and tire pressure condition, adjust the tire pressure before each use.
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Tires Tire status and specifications Incorrect tire status and incorrect tire size affect the performance of the motorcycle. If there is any breakage in the tire scratches, it can lead to faulty tires and make the vehicle out of control. Excessive wear of tires can make tires perforation and the vehicle out of control.
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Disassembly of tires Frpnt brake switch ⑤ ⑥ ① ② ④ ⑦ ⑧ ③ Torque requirements: Front wheel locking bolt ③: 20N.m Front axle④: 50N.m Front wheel removal 1. Loosen the 2 fixing bolts ① of the front brake caliper and remove the front brake caliper.
Lighting & Lamps Please refer to the instruction of the front part "check before driving" for the illumination and signal inspection. Front brake switch The front brake switch, housed in a former brake controller. When you slightly feel pressure before holding brake controller, the brake light is up. Rear brake switch The rear brake switch is arranged on the rear brake handle.
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Lighting & Lamps Headlight beam adjustment 150D 1. Use a 6×150-200 cross from directly below the headlight and directly behind the horn, through the dimming hole reserved on the horn mounting bracket, and align the dimming bolt serrations; 2. Looking from top to bottom, turn the Phillips screwdriver clockwise to lower the beam, and turn the Phillips screwdriver counterclockwise to increase the beam.
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Fuse wire Fuse wire Main fuses, ECM fuses, constant power fuses, hydraulic unit motor fuses, hydraulic unit ECU fuses, light fuses, spare fuses are located in two main fuse blocks, starter fuses, ABS fuses, auxiliary fuses, and other fuses are located in the secondary fuse box. 1.
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Trouble shooting The content of the troubleshooting can help you to find the cause of the general issues. ·Improper maintenance and adjustment can damage the motorcycle and cannot determine the cause of the problem. We can't guarantee such damage. If you are not sure how to correct operation, consult the designated company service units.
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Trouble shooting Engine short of power When engine power significantly decreased or a larger decline on original top speed, it may be the blocking of the engine fuel system make the work of engine is not normal, please immediately go to the company dealers maintenance unit for inspection.
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Fuel injection attention Fuel injection attention: 1.Before the installation of battery for new motorcycle, we should inspect that whether the connection for the fuel injection spare parts is fixed and reliable including the installation of oxygen sensor. Moreover, make sure to fill in the gas. 2.When you install the battery, you should use tools to fix the positive and negative anodes according to the positive and negative anodes of battery.
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Fuel injection attention I. During engine operation, if the instrument EFI fault indicator light is on, it indicates that the EFI parts have faults that need to be solved. 1.please use ISO15765-4 communication protocol (can diagnostic) diagnostic instrument to read the fault code or read the current fault code on the instrument, see P9 fault information;...
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Fuel injection attention Signal of the upstream 1 cylinder P0130 oxygen sensor is unreasonable P0131 Signal of the upstream 1 cylinder oxygen sensor is too low Signal circuit voltage of the upstream P0132 1 cylinder oxygen sensor is too high P0627 Oil pump relay control circuit is open Oil pump relay control circuit is...
Storage methods Storage method If you are not using motorcycle for a while, the motorcycle needs special maintenance, this requires some special materials, equipment and technology. For this reason, it is recommended that you choose the company service units to complete the maintenance work. If you want to complete the work, please click the following method: Motorcycle Thoroughly clean the motorcycle.
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Storage methods 6.Make sure motorcycle lubrication is normal. 7. Inspect the motorcycle in accordance with the content of instruction for use in the inspection section before driving. 8.Restart the motorcycle in accord with the instruction. Corrosion prevention Maintain the motorcycle carefully. Corrosion prevention is very important.
Motorcycle cleaning Clean the motorcycle Clean the motorcycle accord with the following: 1.Use cold water to wash away dirt and mud on the surface of the motorcycle. You can use the soft sponge or soft brush to clean. You could scratch appearance parts with hard materials to clean.
Inspection after cleaning In order to prolong the service life of the motorcycle, lubricate the motorcycle according to the instruction. ·It is very dangerous to drive a motorcycle when the brake is wet. Wet brake is unable to provide braking force such as dry brake. This can cause an accident.
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The use instruction of storage battery 1 The start of the new storage battery Storage battery installation a. Before installing the battery, check the appearance of the battery. The outer casing should be free of scars or cracks, the battery cover should be well sealed, and there should be no leakage, and the terminals should be free of skewing, deformation, etc.
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The use instruction of storage battery c.Do not overcharge the battery. Overcharging will cause the battery to leak, bulge or even burst, which will cause varying degrees of danger. 3. Attention 3.1 This battery is a maintenance free gel battery. It is strictly forbidden to open or modify the battery without permission.
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155Mspecificationtable Length......................... 2000mm Width........................785mm Height......................1220/1280mm Wheel base......................1378mm Ground clearness ....................150mm Seat height......................7 48mm Net weight........................150kg Full load weight....................... 160kg Engine Type ..........Single-cylinder, horizontal, four-stroke, water-cooling Cylinder number ......................1 Cylinder bore ......................52mm Stroke .........................58.7mm Displacement ......................125ml Compression ratio...................... 12:1 Start-up mode ..................Electric starting Lubricating system ........Splash lubrication plus pressure lubrication Power........................
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155Dspecificationtable Length......................... 2000mm Width........................785mm Height......................1220/1280mm Wheel base......................1378mm Ground clearness ....................135mm Seat height......................7 48mm Net weight........................150kg Full load weight....................... 160kg Engine Type ..........Single-cylinder, horizontal, four-stroke, water-cooling Cylinder number ......................1 Cylinder bore ......................52mm Stroke .........................58.7mm Displacement ......................125ml Compression ratio...................... 12:1 Start-up mode ..................Electric starting Lubricating system ........Splash lubrication plus pressure lubrication Power........................
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