Alfa Laval Toftejorg SaniMicro Instruction Manual
Rotary spray heads
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Instruction Manual
Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum
Covering: Standard Machines
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
First published: 2009-05
ESE01778-EN13
Original manual
2022-10
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Summary of Contents for Alfa Laval Toftejorg SaniMicro
- Page 1 Instruction Manual Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum Covering: Standard Machines Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204) Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
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Page 3: Table Of Contents
6.1. Service and repair of ATEX/IECEx certified machines ......... 6.2. Service and repair of machines ordered with Alfa Laval Q-doc ......6.3. Service and repair of machines ordered with Alfa Laval Q-doc + FAT-SAT ....6.4. Recommended service intervals .............. -
Page 4: Declarations Of Conformity
Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Rotary Spray Head Designation SaniMicro, SaniMicro UP, SaniMidget, SaniMidget UP, SaniMagnum, SaniMagnum UP... - Page 5 Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Rotary Spray Head Designation SaniMicro, SaniMicro UP, SaniMidget, SaniMidget UP, SaniMagnum, SaniMagnum UP...
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Page 6: Safety
2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always Always read Always read read the the manual manual manual before before before using using using the the tank tank tank cleaning cleaning machine! -
Page 7: Introduction
3 Introduction 3.1 Introduction This manual has been prepared as a guide for installation and for the persons who will be operating and maintaining your tank cleaning machine. Should you require further assistance, our Technical Sales Support department and worldwide net of sales offices will be pleased to help you. -
Page 8: Patents And Trademarks
Alfa Laval, Kolding A/S. All rights reserved. The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. "Toftejorg" is a trademark or registered trademark of Alfa Laval Kolding A/S. Other products or company names mentioned herein may be the trademarks of their respective owners. -
Page 9: Atex/Iecex Marking
19.0104X. Note Note Note Explosion protection type is constructional safety “c”. The marking on the ATEX/IECEx certified Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum is as follows (for information on marking position see section 3.1 Introduction): Serial Serial number Serial... -
Page 10: Atex/Iecex Temperature Class And Code
3 Introduction 3.6 ATEX/IECEx temperature class and code The maximum surface temperature depends mainly on operating conditions which are the temperature of the cleaning fluid and the ambient temperature. Group oup II II II EPL EPL Ga Gr Gr The gas temperature class is corrected with a safety margin of 80% due to a requirement for Group ll EPL Ga equipment. The gas temperature class depends on the cleaning fluid temperature or the ambient temperature, whichever of the two is the highest. -
Page 11: Quality System
3.7 Quality system The Alfa Laval Toftejorg Rotary Spray Head is produced according to Alfa Laval Kolding´s ISO 9001 international Standard certified quality system. All parts are made from certified material and all non-metal parts comply with FDA 21CFR§177 and EU 10/2011. -
Page 12: Installation
4.2 Functioning The flow of the cleaning media causes the head of the Alfa Laval Toftejorg Rotary Spray Head to rotate, with fans laying out a swirling pattern throughout the vessel. This generates a vibrating impact and cascading flow that covers all internal surfaces of the tank or reactor. -
Page 13: General Safety And Installation Instructions
4 Installation 4.3 General safety and installation instructions Self Self draining Self draining draining position position position Important Important Important Recommended installation position: information: information: information: The Rotary Spray Head tank cleaning machine should be installed in vertical position (upright or upside down), in this position the unit will be self-draining. -
Page 14: Specific Conditions For Safe Use In Accordance With Atex/Iecex Certification
4 Installation 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification Directive ective 2014/34/EU ective 2014/34/EU 2014/34/EU NOTE NOTE NOTE Explosion protection type is constructional safety “c”. W W W ar ar arning: ning: ning: Operated Operated Operated in in in a a a hazar hazar hazardous dous ar ar area ea... - Page 15 4 Installation 4.4 Specific Specific conditions conditions for for safe safe use use in in in accor accordance dance with with A A A TEX/IECEx TEX/IECEx certification certification Specific conditions safe accor dance with TEX/IECEx certification W W W ar ar arning: ning: ning: Max.
- Page 16 4 Installation 4.4 Specific Specific conditions conditions for for safe safe use use in in in accor accordance dance with with A A A TEX/IECEx TEX/IECEx certification certification Specific conditions safe accor dance with TEX/IECEx certification W W W ar ar arning: ning: ning: Pr Pr Process...
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Page 17: Recycling Information
- At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company. -
Page 18: Operation
Please make sure that the connections are correctly mounted before opening of the washing valve. Apply pressure gradually to avoid hydraulic shocks, which might stress mechanical parts in the Alfa Laval Toftejorg Rotary Spray Head cleaner. Max. pressure difference is 3.0 bar. -
Page 19: Safety Precautions
5 Operation 5.2 Safety precautions The Alfa Laval Toftejorg Rotary Spray Head is intended for use inside a tank only, and must not be operated in open air or when the tank is open. W W W ar ar arning:... -
Page 20: Maintenance
In order to ensure full traceability and to obtain full test documentation (FAT: Factory Acceptance Test), it is necessary to order a new Rotary Spray Head machine with Alfa Laval Q-doc. The new Rotary Spray Head machine is manufactured and tested (FAT) and shipped to the customer with new Alfa Laval Q-doc for further qualification (SAT: Site Acceptance Test) and validation (PV: Process Validation). -
Page 21: Technical Data
7 Technical data 7.1 Alfa Laval Toftejorg SaniMicro Weight of machine: Thread and clip-on: 0.30 kg. On pipe: 0.55/090 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar Max. working temperature: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max. - Page 22 7 Technical data Performance Data Data Performance Performance Data Cleaning radius Flow rate (m3/h) l/min Throw length (m) (bar) (bar) Inlet pressure Inlet pressure A : 360°, 270°UP A : Wetting B : 360° LowFlow B : Impact cleaning NF : 360°, 270°UP, 180°D C : 270°UP LowFlow D : 180°D LF : 360°...
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Page 23: Alfa Laval Toftejorg Sanimidget
7 Technical data 7.2 Alfa Laval Toftejorg SaniMidget Weight of machine: Thread and clip-on: 0.30 kg. On pipe: 0.55/090 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar max. working temperature.: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max. - Page 24 7 Technical data Performance Data Data Performance Performance Data Cleaning radius Flow rate (m3/h) l/min Throw length (m) (bar) Inlet pressure (bar) Inlet pressure (bar) A: Wetting - B: Impact cleaning For Clip-on models, the flow rate is increased by approx. 0.5 m Note: The inlet pressure has been taken immediately before the machine inlet.
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Page 25: Alfa Laval Toftejorg Sanimagnum
7 Technical data 7.3 Alfa Laval Toftejorg SaniMagnum Weight of machine: Thread and clip-on: 0.76 kg. On pipe: 0.97/1.52 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar Max. working temperature: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max. - Page 26 7 Technical data Performance Performance Data Performance Data Data Flow rate (m3/h) Throw length (m) Flow rate Inlet pressure (bar) Inlet pressure (bar) A : 360°, 270°UP A : Wetting B : 360° LowFlow B : Impact cleaning C : 270°UP LowFlow A1: 360°, 270°UP, 180°D D : 180°D A2: 360°...
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Page 27: Product Programme
8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.1 Alfa Laval Toftejorg SaniMicro Alfa Laval... -
Page 28: Alfa Laval Toftejorg Sanimidget
8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.2 Alfa Laval Toftejorg SaniMidget Alfa... -
Page 29: Alfa Laval Toftejorg Sanimagnum
8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.3 Alfa Laval Toftejorg SaniMagnum Alfa Laval... - Page 30 8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. Alfa Alfa Alfa Laval Laval Laval T T T oftejorg...
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Page 31: Available Add-Ons
8 Product programme 8.4 Available add-ons TE10XXXX-91 Q-doc. TE10XXXX-71 ATEX/IECEx TE10XXXX-81 ATEX/IECEx + Q-doc. TE10XXXX-51 Q-doc + FAT - SAT TE10XXXX-61 Q-doc + FAT - SAT incl. ATEX/IECEx Explanation to to to Add Add- - - ons Explanation Explanation Equipment Documentation includes: - EN 1935/2004 DoC - EN 10204 type 3.1 inspection Certificate and DoC Q Q Q - - - doc... -
Page 32: General Information
9 General information 9.1 Service and repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely. - Page 34 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.
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