Alfa Laval Toftejorg SaniMicro Instruction Manual
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Alfa Laval Toftejorg SaniMicro Instruction Manual

Alfa Laval Toftejorg SaniMicro Instruction Manual

Rotary spray head
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Instruction Manual
Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum
Covering: Standard Machines
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)
First published: 2009-05
ESE01778-EN11
Original manual
2019-09
4100-0010

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Summary of Contents for Alfa Laval Toftejorg SaniMicro

  • Page 1 Instruction Manual Alfa Laval Toftejorg™ Rotary Spray Heads - SaniMicro, SaniMidget, SaniMagnum 4100-0010 Covering: Standard Machines Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204) Q-doc - Qualification Doc (Qualification Documentation, FAT/SAT)

  • Page 3: Table Of Contents

    6.1. Service and repair of ATEX/IECEx certified machines ......... 6.2. Service and repair of machines ordered with Alfa Laval Q-doc ......6.3. Service and repair of machines ordered with Alfa Laval Q-doc + FAT-SAT ....6.4. Recommended service intervals ..............

  • Page 4: Ec/Eu Declaration Of Conformity

    Phone No. hereby declare that Tank Cleaning Machine Alfa Laval Designation Toftejorg SaniMicro, SaniMidget & SaniMagnum Type From serial number 2019-0001 to 2030-99999 is in conformity with Machinery Directive 2006/42/EC and the following harmonized standard is used: DS/EN ISO 12100:2011 Safety of Machinery - Risk Assessment is in conformity with (Ex / ATEX) Directive 2014/34/EU and the following harmonized standards are used: EN ISO 80079-36:2016, EN ISO 80079-37:2016, DS/EN ISO/IEC 80079-34:2011, Annex A, paragraph A.5.3 Rotating machines...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always read the manual before using the tank cleaning machine! 2.1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the tank cleaning machine.

  • Page 6: Introduction

    3 Introduction 3.1 Introduction This manual has been prepared as a guide for installation and for the persons who will be operating and maintaining your tank cleaning machine. Should you require further assistance, our Technical Sales Support department and worldwide net of sales offices will be pleased to help you.

  • Page 7: Patents And Trademarks

    Alfa Laval, Kolding A/S. All rights reserved. The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. "Toftejorg" is a trademark or registered trademark of Alfa Laval Kolding A/S. Other products or company names mentioned herein may be the trademarks of their respective owners.

  • Page 8: Atex/Iecex Marking

    19.0104X. Note Explosion protection type is constructional safety “c”. The marking on the ATEX/IECEx certified Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum is as follows (for information on marking position see section 3.1 Introduction): Serial number explanation Machines supplied with or without standard documentation:...

  • Page 9: Atex/Iecex Temperature Class And Code

    3 Introduction 3.6 ATEX/IECEx temperature class and code The maximum surface temperature depends mainly on operating conditions which are the temperature of the cleaning fluid and the ambient temperature. Group II EPL Ga The gas temperature class is corrected with a safety margin of 80% due to a requirement for Group ll EPL Ga equipment. The gas temperature class depends on the cleaning fluid temperature or the ambient temperature, whichever of the two is the highest.

  • Page 10: Quality System

    3.7 Quality system The Alfa Laval Toftejorg Rotary Spray Head is produced according to Alfa Laval Kolding´s ISO 9001 international Standard certified quality system. All parts are made from certified material and all non-metal parts comply with FDA 21CFR§177 and EU 10/2011.

  • Page 11: Installation

    4.2 Functioning The flow of the cleaning media causes the head of the Alfa Laval Toftejorg Rotary Spray Head to rotate, with fans laying out a swirling pattern throughout the vessel. This generates a vibrating impact and cascading flow that covers all internal surfaces of the tank or reactor.

  • Page 12: General Safety And Installation Instructions

    4 Installation 4.3 General safety and installation instructions 4100-0009 Self draining position Important Recommended installation position: information: The Rotary Spray Head tank cleaning machine should be installed in vertical position (upright or upside down). If the machine is installed horizontally, the life time may be reduced. It is recommended to install a filter with mesh size 250 µm (0.01”) in the supply line to avoid particles, scale etc.

  • Page 13: Specific Conditions For Safe Use In Accordance With Atex/Iecex Certification

    4 Installation 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification Directive 2014/34/EU NOTE Explosion protection type is constructional safety “c”. Warning: Operated in a hazardous area The unit my be operated in a hazardous area only when completely filled with cleaning fluid/steam. If a medium other than the cleaning fluid/steam is passed through the equipment, the flow must not be high enough to cause the equipment to operate.
  • Page 14 4 Installation 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification Max. permitted steaming temperature Warning: The maximum permitted steam temperature through the machine and ambient temperature is 140°C. Warning: Steaming tanks larger than 100 m³ Tanks with capacities larger than 100 m³ that could contain a flammable atmosphere should not be steam cleaned, as steam cleaning tanks produces an electrostatically charged mist.
  • Page 15 4 Installation 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification Warning: Process generated electrostatic The user must address the electrostatic hazards generated from the process of the equipment in accordance with guidance document IEC/TS 60079-32-1:2013. Warning: Electrostatically charged liquid Liquids can become electrostatically charged when they move relative to contacting solids or the spraying of liquids can also create a highly charged mist or spray.

  • Page 16: Recycling Information

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 17: Operation

    Please make sure that the connections are correctly mounted before opening of the washing valve. Apply pressure gradually to avoid hydraulic shocks, which might stress mechanical parts in the Alfa Laval Toftejorg Rotary Spray Head cleaner. Max. pressure difference is 3.0 bar.

  • Page 18: Safety Precautions

    5 Operation 5.2 Safety precautions The Alfa Laval Toftejorg Rotary Spray Head is intended for use inside a tank only, and must not be operated in open air or when the tank is open. Warning: Hot chemicals and steam under pressure may be used for cleaning and sterilising. Protect against scalding and burning.

  • Page 19: Maintenance

    In order to ensure full traceability and to obtain full test documentation (FAT: Factory Acceptance Test), it is necessary to order a new Rotary Spray Head machine with Alfa Laval Q-doc. The new Rotary Spray Head machine is manufactured and tested (FAT) and shipped to the customer with new Alfa Laval Q-doc for further qualification (SAT: Site Acceptance Test) and validation (PV: Process Validation).

  • Page 20: Technical Data

    7 Technical data 7.1 Alfa Laval Toftejorg SaniMicro Weight of machine: Thread and clip-on: 0.30 kg. On pipe: 0.55/090 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar Max. working temperature: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max.
  • Page 21 7 Technical data Performance Data Cleaning radius Flow rate (m3/h) l/min Throw length (m) (bar) (bar) Inlet pressure Inlet pressure A : 360°, 270°UP A : Wetting B : 360° LowFlow B : Impact cleaning C : 270°UP LowFlow NF : 360°, 270°UP, 180°D D : 180°D LF : 360°...

  • Page 22: Alfa Laval Toftejorg Sanimidget

    7 Technical data 7.2 Alfa Laval Toftejorg SaniMidget Weight of machine: Thread and clip-on: 0.30 kg. On pipe: 0.55/090 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar max. working temperature.: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max.
  • Page 23 7 Technical data Performance Data Cleaning radius Flow rate (m3/h) l/min Throw length (m) 270°U 360° 270°U 360° 180°D 180°D 270°U 360° 180°D (bar) Inlet pressure (bar) Inlet pressure (bar) A: Wetting - B: Impact cleaning For Clip-on models, the flow rate is increased by approx. 0.5 m Note: The inlet pressure has been taken immediately before the machine inlet.

  • Page 24: Alfa Laval Toftejorg Sanimagnum

    7 Technical data 7.3 Alfa Laval Toftejorg SaniMagnum Weight of machine: Thread and clip-on: 0.76 kg. On pipe: 0.97/1.52 kg Working pressure: 1-3 bar Recommended inlet pressure: 2 bar Max. working temperature: 95°C (200°F) Max. ambient temperature: 140°C (284°F) Wetting radius: Max.
  • Page 25 7 Technical data Performance Data Flow rate (m3/h) Throw length (m) m³/h l/min Flow rate 3 bar Inlet pressure (bar) Inlet pressure (bar) A : 360°, 270°UP A : Wetting B : 360° LowFlow B : Impact cleaning C : 270°UP LowFlow A1: 360°, 270°UP, 180°D D : 180°D A2: 360°...

  • Page 26: Product Programme

    8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.1 Alfa Laval Toftejorg SaniMicro Alfa Laval Toftejorg SaniMicro, Clip-on...

  • Page 27: Alfa Laval Toftejorg Sanimidget

    8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.2 Alfa Laval Toftejorg SaniMidget Alfa Laval Toftejorg SaniMidget, Clip-on...

  • Page 28: Alfa Laval Toftejorg Sanimagnum

    8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. 8.3 Alfa Laval Toftejorg SaniMagnum Alfa Laval Toftejorg SaniMagnum, Clip-on...
  • Page 29 8 Product programme This manual covers the product programme for Alfa Laval Toftejorg SaniMicro, SaniMidget and SaniMagnum. For the different types of Alfa Laval Toftejorg SaniMicros, SaniMidgets and SaniMagnums, please see the following pages. Alfa Laval Toftejorg SaniMagnum, Thread Surface finish: Semi bright...

  • Page 30: Available Add-Ons

    8 Product programme 8.4 Available add-ons TE10XXXX-91 Q-doc. TE10XXXX-71 ATEX/IECEx TE10XXXX-81 ATEX/IECEx + Q-doc. TE10XXXX-51 Q-doc + FAT - SAT TE10XXXX-61 Q-doc + FAT - SAT incl. ATEX/IECEx Explanation to Add-ons Equipment Documentation includes: - EN 1935/2004 DoC - EN 10204 type 3.1 inspection Certificate and DoC Q-doc - FDA DoC - GMP EC 2023/2006 DoC...

  • Page 31: General Information

    9 General information 9.1 Service and repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely.
  • Page 32 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

This manual is also suitable for:

Toftejorg sanimidgetToftejorg sanimagnum

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