Norden Mfg AE15 Owner's Manual

Hay accumulator
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Owner's Manual
AE15 Hay Accumulator
Read, Understand, and Follow the manual. This manual provides information
and procedures to safely operate and maintain the Hay Accumulator.

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Summary of Contents for Norden Mfg AE15

  • Page 1 Owner’s Manual AE15 Hay Accumulator Read, Understand, and Follow the manual. This manual provides information and procedures to safely operate and maintain the Hay Accumulator.
  • Page 3: Table Of Contents

    CONTENTS 7. OPERATION ............26 7.1 ..Operating Safety ...........26 1. INTRODUCTION ............4 7.2 ..Pre-Operation Checklist .......26 1.1 ..Intended Usage ..........4 7.3 ..Attaching to Baler ..........26 1.2 ..Operator Orientation........4 7.3.1 ..Break In ..........27 1.3 ..Specifications ..........4 7.3.2 ..Stuck Bale Removal ......27 1.4 ..Serial Number Location ........4 7.4 ..Operating Procedures ........27 1.5 ..Owner/Operator Manual Storage ....5...
  • Page 4: Introduction

    Please read the manual carefully to become familiar parts. Record the serial number in the space provided with your new Norden Hay Unit. This manual has been for easy reference when contacting Norden Mfg LLC developed through our experience with the equipment with questions.
  • Page 5: Owner/Operator Manual Storage

    1.7 Disposal of Equipment at End of Useful Life The Norden Mfg LLC Hay unit has been designed for the specific purpose of arranging bales into groups. When this unit is no longer capable of performing its intended use, it should be dismantled and scrapped.
  • Page 6: Safety

    Indicates that equipment or property damage can result could occur to you or to other persons. if instructions are not followed. Norden Mfg LLC cannot anticipate every possible SAFETY circumstance that might involve a potential hazard. INSTRUCTIONS...
  • Page 7: Safety Icons Nomenclature

    Use proper tools Use support stands Crushing hazard Weight rating Crushing hazard Use OEM parts Slipping hazard Use ROPS and seat belt Tripping hazard Maintain safety signs Falling hazard Place in park Fire hazard AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 8: General Operating Safety

    Do not allow riders on the tractor or If you do not understand any information in this unit at any time. Falling could result in manual, see your dealer or contact Norden Mfg LLC severe injuries or death. before proceeding.
  • Page 9: Sign-Off Form

    2.8 Sign-Off Form This sign-off sheet is provided for your records to Norden Mfg LLC follows the general Safety Standards show that all personnel who will be working with the specified by the Farm Equipment Manufacturers equipment have read and understand the information Association (F.E.M.A.), and the American National...
  • Page 10: Safety Signs And Labels

    Locations for the labels and replacement part numbers are shown in this section. Replacement parts must have replacement labels attached before the unit is used. Labels are available from your authorized dealer or from Norden Mfg LLC at no charge. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 11: Safety Sign Locations

    3.4 Safety Sign Locations Item Type Description Qty. WARNING Read the Manual WARNING No Riders INFORMATIONAL Serial Number WARNING Pinch Point WARNING Do Not Transport at Speeds Over 20 MPH WARNING Fall Hazard INFORMATIONAL Manufacture Placard AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 12: Hay Unit Safety Signs

    4. CAUTION—Pinch Point 1. WARNING—Read Manual 5. WARNING—Transporting 2. WARNING—No Riders 6. WARNING—Falling Hazard 3. INFORMATIONAL—Serial Number 7. INFORMATIONAL—Manufacture Placard MEMBER 4210 Kinsman Rd NW North Bloomfi eld, OH 44450 (877) 296-5851 www.nordenmfg.com 1024360 Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 13: Names Of Major Parts

    Slow Moving Vehicle Sign Belted Base Chute Gate #1 Belt Tensioner Gate #2 Hitch Gate #3 Chute Platform Gate #4 Front Tires, 20.5x8-10 Gate Switch Reach Pole Side Panels Rear Tires, 9.5L-15SL Dividers Accumulator Bed AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 14: Undercarriage

    The linkage system directs the bales through the bed. The system consists of four gates, two gate switches, a back gate, a trip mechanism, and a network of cables and springs. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 15 7. Bale #9 enters the Hay unit and slides downward, 4. Bale #4 and Bale #5 enter the unit and slide rotating the gate switch and shifting gate #3 to open downward and into position. row #4. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 16 13. Once the back gate is open, the bales drop to the ground. When all bales are clear, the back gate returns to its original position and latches. All gates return to their original position. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 17: Assembly

    Note: The twisted chute consists of two each of two different sections, Wide and Narrow. The wide sections measure 10-1/2” on center between the bars, and the narrow sections measure 6”. 10½” 6” WIDE NARROW AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 18 3/4” serrated flange bolts and nuts. Make sure serrated flange bolts and nuts. Do not fully tighten to position the wide flange on top of the narrow the bolts. flanges, as shown. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 19 Tighten the bolts in the order that they were assembled, as shown. Note: Refer to “11.10 Standard Torque Values” on page 37 for the proper torque value for all fasteners. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 20: Set-Up

    Only operate the tractor with the ROPS in the raised position and seat Always review the “controls” section of the tractor belt fastened. Operator’s Manual to be familiar with the location, Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 21: Equipment And Capabilities

    “6.6.1 New Holland® (NH) Balers” on page 25, from Norden Mfg. • If the baler hitch is too short, New Holland offers a longer hitch tube refer to “6.6.1 New Holland® (NH) Balers” on page 25 AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 22 This can be fine tuned later if needed to achieve optimum results. 8” - 10” 6. Route the belt through the slots in the base chute. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 23 12. Use a 3/8” leather punch (recommended) or a 7/16” drill to make three holes through the belt at the marked locations. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 24 15. Re-attach the tensioner spring and ensure that the belt tensioner assembly is square with the belt by adjusting the angle of the belt tensioner assembly at its mounting point on the base chute. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 25: Baler Chamber Tension Settings

    Hitch Guide. meet the dimensions given in “6.4 Baler-Accumulator Center Hitch, #1008091, JD Hitch, #1009471, and Hook Up” on page 21. Norden Mfg. offers a special Massey 1840 Hitch Spacers, #1035690 can be ordered hitch extension for John Deere® balers.
  • Page 26: Operation

    Allow for the unit’s length when making turns. between the baler draw-bar and unit. 1. Board the tractor and start the engine. Back the baler up to the unit’s hitch until the holes in the draw-bar and clevis are aligned. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 27: Break In

    Avoid sudden starts and stops. If stop before exiting the tractor to safely remove the problems persist, call Norden Mfg. for service. If the bale. Use a pole, broomstick, or other suitable tool back gate doesn’t close going up a hill, an SMV backer to remove the bale.
  • Page 28 3. Detach the guide belt from the pins on the sides of the bale chamber. 4. Remove the draw-bar pin from the clevis and draw- bar. 5. Board the tractor and start the engine. Drive the tractor and baler away Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 29: Troubleshooting

    NOTE: The factory setting for the return spring length is 10-3/8”. 2. Lengthen the cable to maintain the same position for the switch arm. 2. Shorten the cable to maintain the same position for the switch arm. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 30: Back Gate Trip Adjustments

    Use caution when tightening socket head cap screws. Over tightening may cause screws to strip. Use part #1016500 when re-ordering socket head cap screws. Norden Mfg. Phone: 877-296-5851 Fax: 440-693-4336 E-mail: parts@nordenmfg.com Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 31: Transporting

    When driving the tractor and equipment on the the tow vehicle, resulting in equipment damage and road or highway, use flashing amber warning personal injury. lights and a slow moving vehicle (SMV) identification emblem. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 32: Setting The Hitch For Transport

    4. Prior to towing, have an observer confirm all running lights, brake lights, turn signals, and hazard lights are working on the tow vehicle. 5. Verify the brakes on the tow vehicle are operating correctly. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 33: Storage

    4. Lubricate all grease points. Refer to “11.4 Lubrication” on page 35. Make sure all grease cavities have been filled with grease to displace any trapped water from washing. 5. Touch up all paint nicks and scratches to prevent rusting. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 34: Maintenance

    No Unauthorized Modifications Do not modify the unit or safety devices. Do not weld on the unit. Unauthorized Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 35: Pre Maintenance Instructions

    SAE multipurpose lithium base your equipment to original specifications. The grease. manufacturer will not claim responsibility for damages as a result of the use of unapproved parts and/or accessories. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 36: Wheel Bearing Adjustment

    Swivel Dolly Bushings 5. Grease the fitting on the swivel dolly annually with Check the swivel dolly for excessive play annually. If an SAE multipurpose lithium base grease. necessary, replace the non-metallic bushings. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 37: Tire Safety

    Before performing any type of welding repair to It is extremely important to apply and maintain proper the Hay Accumulator, contact Norden Mfg. for torque on all bolts. Use a torque wrench to assure approval. Repair welding must be done with...
  • Page 38: Service Record

    Inspect the belted base chute and tensioner for wear and damage. Make sure the hitch, hitch bolts, and hitch pin are in good condition. Do not use homemade or shop made pins. Wash the accumulator. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 39: Parts Section

    Remember, it is the users responsibility to maintain these decals. All decals must be in place and legible or all warranties are void. AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 40: Hay Accumulator Undercarriage

    Wheel Rim, 15x6 - 6 hole x 6 B.C. 1015930 Dolly Wheel Spring Bushing 1007980 Tape, Reflective, 2” H x 9”, Amber 1003730 Fitting, Grease (Not Shown) 1005200 Hub Assembly 888 Ag Hub Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 41: Hub Assembly

    1003730 Self Tapping Grease Zerk, 1/4 1005220 Small Bearing Race LM-67010 1005210 Large Bearing Race JL-69310 — 1009450 Service Kit, Includes items 1, 2, 3, 4, 5, 6, 7, 12, and 13 — AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 42: Accumulator Bed

    Nut, Lock, Nylon, 1/4-20 1006430 Document Canister 1006290 Bolt, Hex, 5/16 x 1”, Grade 5 1006080 Nut, Lock, Nylon, 5/16-18 1006140 Washer, Flat, 5/16” SAE 1007980 Tape, Reflective, 2” H x 9”, Amber Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 43: Twisted Chute

    1005261 Chute, Twisted, Narrow Spacing 1005241 Chute, Twisted, Wide Spacing 1001370 Chute Connector 1001911 Chute Dog 1001900 Bracket, Chute Dog 1006360 Bolt, Hex, 3/8 x 1-3/4” Grade 5 1006090 Nut, Lock, Nylon, 3/8-16 AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 44: Linkage System

    12.8 Linkage System Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 45 Nut, Serrated Flange, 3/8-16 1003110 Bearing, Flange, 3/4” 1007650 Bolt, Hex, 1/2 x 1-3/4” Grade 5 1007270 Bolt, Hex, 7/16 x 1-1/4” Grade 5 1006110 Nut, Lock, Nylon, 1/2-13 1006200 Nut, Serrated Flange, 7/16-14 AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 46: Belt And Tensioner

    Belt with ends and hardware 106750 BBC Rubber Belt, 12’ 1006760 BBC Belt Large End Plate 1006770 BBC Belt Small End Plate 1006190 3/8” serrated flange nut 1006310 3/8-16 x 1” Carriage Bolt (Grade 5) Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 47: Bale Chamber Extension

    Bolt, Carriage, 3/8 x 1-1/4”, Grade 5 1006330 Bolt, Serrated Flange, 3/8 x 3/4”, Grade 5 1006190 Nut, Serrated Flange, 3/8”-16 1006910 Cotter Pin 1/8” x 2.5” 1031230 Decal - Baler Set Up 1031220 Decal - Belt Cutting AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 48: Bale Roller

    3/8” Serrated Flange Nut 1017300 Bale Roller Assembly Bale Roller Assembly Kit available to order for older Accumulators “AE and “AF” models 2017-2019. Item #1017020 Refer to “12.1 Ordering Parts” on page 39 Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 49: Lighting

    Light Cable, 25’ Baler Extension, 1007480 Driller Screw #12 x 7/8” 1011060 Lighting Module, Enhance 4SQ 1011000 Left Cable, 4SQ, 71” (Not Shown) 1011010 Right Cable, 4SQ, 91” (Not Shown) 1011030 Main Cable, 4SQ, 24’ (Not Shown) AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 50: Spring Kit

    1005670 Gate Spring Return, Left 1005680 Gate Spring Return, Right Cable Assembly for AF4, 4F, 5E, 5F 1007800 gates and 6E lower gates Refer to “12.1 Ordering Parts” on page 39 to order. Norden Mfg (877) 296-5851 AE15 Hay Accumulator...
  • Page 51 CONTENT AE15 Hay Accumulator Norden Mfg (877) 296-5851...
  • Page 52 Norden Mfg LLC 4210 Kinsman Road NW North Bloomfield, OH 44450 www.nordenmfg.com (877) 296-5851 support@nordenmfg.com 1008371 Rev C Norden Mfg is the successor to Kuhns Mfg and all liability and warranty claims are transferable. Revised 08-2024...

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