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Summary of Contents for McConnel PA5045 ECO Series
- Page 1 McCONNEL Publication 935 April 2019 Part No. 24214.35 PA5045 ECO Series 45HP AGRICULTURAL RANGE HEDGECUTTERS Operator Manual...
- Page 2 VERIFICATION OF WARRANTY REGISTRATION Dealer Warranty Information & Registration Verification It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
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Page 4: Warranty Policy
1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months. -
Page 5: Limitation Of Liability
2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable. - Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 8 Copies of the inspection sheets on the following pages should be retained in this manual for reference; two sets are included to allow removal of one set for photocopying purposes. Alternatively, these inspection sheets can be download from our website via the QR code or using the link below; https://my.mcconnel.com/service/pre-operation-inspection-documents/...
- Page 10 POWER ARM PRE-OPERATION INSPECTION Power Arm ID …………………. Date: …………………. Shift: …………………. WARNING: Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
- Page 11 TRACTOR PRE-OPERATION INSPECTION Power Arm ID …………………. Date: …………………. Shift: …………………. WARNING: Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
- Page 12 POWER ARM PRE-OPERATION INSPECTION Power Arm ID …………………. Date: …………………. Shift: …………………. WARNING: Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
- Page 13 TRACTOR PRE-OPERATION INSPECTION Power Arm ID …………………. Date: …………………. Shift: …………………. WARNING: Before conducting the inspection, make sure the tractor engine is off, the key removed, all rotation has stopped and the tractor is in park with the parking brake engaged.
- Page 14 MACHINE SAFETY DECALS MUST BE KEPT IN CLEAN READABLE CONDITION AT ALL TIMES ; Any safety decals that are missing, damaged or illegible must always be replaced immediately. McConnel have a policy of providing replacement safety decals and manuals free of charge.
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Page 16: Table Of Contents
LIST OF CONTENTS Page No. General Information Specifications & Features Safety Information Introduction Tractor Selection Hydraulic Oil Machine Attachment – Chain Type Stabilizer Machine Attachment – Link Type Stabilizer Head Motor Hose Installation Operation Information Rotor Rotation Direction Rotor Control Cable Controls –... -
Page 18: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine. Whenever any doubt exists contact your dealer or the McConnel Service Department for assistance. Use only Genuine McConnel Parts on McConnel equipment and machines. DEFINITIONS - The following definitions apply throughout this manual: WARNING: An operating procedure, technique etc., which can result in personal injury or loss of life if... -
Page 19: Specifications & Features
SPECIFICATIONS & FEATURES PA5045 ECO Model 4.80m (15ft 9in) Reach Left Hand or Right Hand Build Totally Independent Hydraulics 3-Point Linkage Mounted (Cat II) 140 litre Hydraulic Reservoir 240° Head Rotation Cast Iron Pumps & 45HP Motor ... -
Page 20: Safety Information
SAFETY INFORMATION... - Page 21 SAFETY INFORMATION This machine has the potential to be extremely dangerous, in the wrong hands it can kill or maim. It is therefore imperative that the owner, and the operator of this machine, read the following section to ensure that they are both fully aware of the dangers that do, or may exist, and their responsibilities surrounding its use.
- Page 22 ▲ Ensure tractor guards are fitted correctly, are undamaged and kept properly maintained. ▲ Ensure that all machine guards are in position, are undamaged, and are kept maintained in accordance with the manufacturer’s recommendations. ▲ Ensure flails and their fixings are of a type recommended by the manufacturer, are securely attached and that none are missing or damaged.
- Page 23 ▲ Always disengage the machine, kill the tractor engine, remove and pocket the key before dismounting for any reason. ▲ Always clear up all debris left at the work area, it may cause hazard to others. ▲ Always ensure when you remove your machine from the tractor that it is left in a safe and stable position using the stands and props provided and secured if necessary.
- Page 24 No advice given here can replace ‘good common sense’ and ‘total awareness’ at all times, but will go a long way towards the safe use of your McConnel machine.
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Page 25: Introduction
INTRODUCTION McConnel hedgecutters have been designed with both the farmer and the contractor in mind; this has resulted in a boom flail with high specification and many features that are not found on other machines. The construction is of welded steel fabricated assemblies - with many and varied options available covering such things as controls, hydraulics, heads, booms etc. - Page 26 The cutter head design is of a ‘double skin’ construction for greater strength and longer life. The drive is by means of ‘vee’ belts from the hydraulic motor to the rotor, with the drive completely contained within the width of head for a cleaner cut. Twin ‘vee’...
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Page 27: Tractor Selection
TRACTOR SELECTION Tractor Specifications PA5045 ECO – Tractor size must be a minimum of 45kW (60 HP) – 2250kg Tractors must be equipped with a power take off (PTO) shaft that must run at 450 rpm during operation. The PTO shaft should run clockwise when viewed from the rear of the tractor and ideally be of a 1⅜”... -
Page 28: Hydraulic Oil
HYDRAULIC OIL IMPORTANT The hydraulic system will have been 'run-up' and checked at the factory prior to the machines despatch. Oil tank capacity for the PA5045 ECO is 140 Litres The user must ensure the hydraulic tank is full of hydraulic oil before attempting to start the machine from new. -
Page 29: Machine Attachment - Chain Type Stabilizer
ATTACHING THE MACHINE – Chain Type Stabilizer IMPORTANT: - Attachment of the machine to the tractor should always be performed on a firm level site. Remove locking pins and lift pins supplied with Hedge trimmer from lower link positions of linkage frame. ... -
Page 32: Machine Attachment - Link Type Stabilizer
ATTACHING THE MACHINE – Link Type Stabilizer IMPORTANT: - Attachment of the machine to the tractor should always be performed on a firm level site. Remove locking pins and lift pins supplied with Hedge trimmer from lower link positions of linkage frame. ... - Page 33 Fit the PTO shaft. Ensure the shaft is correctly fitted to the splines at both ends. Fit the anti-spin chains of the PTO guard to a suitable rigid non-turning location. Raise stand legs into their stowage position and secure with locking pins. ...
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Page 36: Head Motor Hose Installation
HEAD MOTOR HOSE INSTALLATION... -
Page 37: Operation Information
FLAIL TRIMMER- OPERATION INFORMATION The vehicle driver should be conversant with all tractor controls and capabilities. It is always advisable for the tractor driver to practice the controls and operations of the Flail Trimmer, in a safe open location away from potential hazards, prior to setting off into work. -
Page 38: Rotor Control
DANGER VERY IMPORTANT It is very important that motor spool and motor spool control lever works in one direction only - From centre (OFF) position to selected (ON) 'rotor cut' direction position – permitting the rotor one direction of cut and the 'OFF' setting only. This eliminates the chance of going from ‘cut-up’... -
Page 39: Cable Controls - Levers And Symbols
CABLE CONTROLS... -
Page 40: Cable Controls - Lever Functions
CABLE CONTROLS – LEVER FUNCTIONS... -
Page 41: Hydraulic Controls - Cutting Position
HYDRAULIC CONTROLS - CUTTING POSITION The cutting head must at all times be lowered gently into the cutting position. Never ‘drop’ a flailhead into a hedge at speed. When cutting at ground level (grass etc.) the head must be lowered gently to give a slight contact pressure of roller to ground. -
Page 42: Transportation
TRANSPORTATION For transport the machine should be ‘folded’ into a position that is as compact as possible within the confines of the tractor width. The cutting head should be placed into the vertical position with the flails outwards ensuring sufficient clearance of the tractor wheel to avoid possible contact or fouling during transportation. -
Page 43: Cutting Head Belt Adjustment
CUTTING HEAD ‘VEE’ BELT ADJUSTMENT To adjust the cutting head ‘vee’ belts the following procedure should be followed: - Position the cutting head on the ground in a safe level location with the drive end uppermost. Switch off the tractor engine, remove and pocket the key. ... -
Page 44: Cutting Head Belt Replacement
CUTTING HEAD ‘VEE’ BELT REPLACEMENT To replace the cutting head ‘vee’ belts the following procedure should be followed: - Hydraulically position cutting head to stand vertically on the ground with the drive end uppermost - this should be done on a firm and level location to ensure the cutting head is steady and safe in this position. -
Page 45: Rotor Removal & Replacement
ROTOR REMOVAL & REPLACEMENT Removal procedure: With the machine attached to the tractor, hydraulically position the cutting head vertically with the drive end downwards resting on the ground – select a firm level location and ensure the weight of the head is fully rested on the ground. ... -
Page 46: Roller Height Adjustment
ROLLER HEIGHT ADJUSTMENT The cutting height of the flail head may be adjusted to cut at 4 different heights; this is achieved by altering the mounting position of the roller on the flail head - refer to diagram below. To alter the roller position, each end bracket of the roller and the relative securing bolts will need to be positioned at either of the four position height options offered. -
Page 47: Removing The Machine From The Tractor
REMOVING THE MACHINE FROM THE TRACTOR Select a good clear, level and firm site on which to detach and store the machine. IMPORTANT Use the hydraulics to lower the head onto the ground horizontally (as if you were cutting grass). ... -
Page 48: Maintenance
GENERAL MAINTENANCE General Lubrication example illustration opposite indicates the general locations of lubrication points - all points should be greased on a daily basis and prior storage of the machine. New machines must be greased prior to first use. Gearbox Lubrication Check gearbox oil level on new machines prior to first use, top up if required before using the machine. -
Page 49: Service Schedule
SERVICE SCHEDULE Every Day Grease machine fully prior to work (and prior to storage). NOTE: New machines must be fully greased before initial use. Check for broken or damaged flails. Check tightness of flail nuts and bolts. ... -
Page 50: Hydraulic System
HYDRAULIC SYSTEM Oil Supply Check the oil level in the reservoir daily. Oil Condition & Replacement No fixed time period can be quoted for oil changes as operating conditions can vary widely but a visually inspection of the oil will often indicate its current overall state. Signs of a reduction in its condition will be apparent by changes in colour and appearance when compared to new oil. -
Page 51: Hydraulic Hoses
Avoid twisting the hose. Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections. Hydraulic Hoses (BSP) fitted to McConnel Hedgecutters have ‘soft seal’ connections on both flail and ram circuit hoses. Recommended torque settings for nut security:... -
Page 52: Control Cables
CONTROL CABLES The control cables operate on a push/pull system with the spool centring springs always returning the spool to the neutral position when the handle is released. Care should be taken during installation and operation to ensure that the cables are not trapped or kinked. -
Page 53: Pto Shaft Maintenance
PTO SHAFT MAINTENANCE PTO Shaft Lubrication The PTO shaft should be lubricated on a regular basis using lithium based grease – each end of the shaft has 2 greasing points; one for lubrication of the universal joint and one for lubricating the rotating fixing ring of the shaft shield –... -
Page 54: Torque Settings For Fasteners
TORQUE SETTINGS FOR FASTENERS The chart below lists the correct tightening torque for fasteners. This chart should be referred to when tightening or replacing bolts in order to determine the grade of bolt and the correct torque unless specific torque values are assigned in the text of the manual. Recommended torque is quoted in Foot-Pounds and Newton-Metres within this manual. - Page 56 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...
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