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Summary of Contents for McConnel ROBOMOZ
- Page 1 McCONNEL Publication 816 October 2015 Part No. 23671.16 Revision: 24.11.15 ROBOMOZ REMOTE CONTROLLED MOWER Operator Manual...
- Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
- Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
- Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
- Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 7 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Radio Controlled Tracked Mower Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; Italy Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
- Page 8 Temeside Works Ludlow Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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Page 10: Table Of Contents
LIST OF CONTENTS Page No. General Information Features & Specifications Technical Data Safety Information Safety Decals & Warnings Safety Devices & Emergency Stop Machine Delivery Machine Overview Radio Control Unit Starting the Engine Driving & Manoeuvring LCD Display Emergency Manual Control Unit Pre-Operation Checks Operation Maintenance... -
Page 12: General Information
GENERAL INFORMATION Always read this manual before attempting to operate the machine – whenever any doubt exists contact your dealer or the McConnel Service Department for advice and assistance. Use only McConnel Genuine Service Parts on McConnel Equipment and Machines DEFINITIONS –... -
Page 13: Features & Specifications
FEATURES & SPECIFICATIONS ROBOMOZ ○ 33HP (24kW) Yanmar 3 Cylinder Diesel Engine ○ Tracked Carriage Hydraulically Driven via Piston Pumps ○ Grease System Track Tensioning ○ Remote Controlled Operation (up to 150m range) ○ Rubber Tracks ○ Independent Cooling System for Hydraulic Circuits ○... -
Page 14: Technical Data
TECHNICAL DATA Engine Make: YANMAR Model: 3TNV82A-BDYED Cylinders: 3 Displacement: 1331cc Power: 24Kw / 33HP Torque (Max.) 86Nm @ 1800 RPM Cooling: Liquid Air Filter Type: Cartridge Electrical System Voltage: 12v (DC) Alternator: 40 Amp. Battery: 18Ah Hydraulic System Transmission: Tandem Piston Pump (closed circuit) max flow 57L@250 bar. Mower Unit: Piston Pump (closed circuit) max flow 55L@290 bar. -
Page 15: Safety Information
SAFETY INFORMATION This machine has the potential to be extremely dangerous - in the wrong hands it can kill or maim; It is therefore imperative that both owner and operator of the machine reads and understands the following section to ensure they are fully aware of the dangers that do, or may exist, and their responsibilities surrounding the use and operation of the machine. - Page 16 Operators should practice operation on flat open ground to familiarise themselves with driving and manoeuvring the machine before attempting to use it on sloping ground. Operators should practice manoeuvring the machine around obstacles without the flail head running before using the machine for work purposes. ...
- Page 17 Should a machine overturn, a suitable crane or winch should be used to recover it, keep all persons at a safe distance before and during recovery. Do not operate the machine in foggy or frosty conditions as there is increased risk of accidents.
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Page 18: Safety Decals & Warnings
SAFETY & WARNING DECALS 1. WARNING: Read the manual first. 2. DANGER: Risk of thrown objects, keep your distance. 3. DANGER: Electrical voltage and harmful substances. 4. DANGER: Rotating components, keep clear. 5. DANGER: Acid, read the user and maintenance manual. 6. - Page 19 Decal Locations...
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Page 20: Safety Devices & Emergency Stop
3) Press the machine’s Emergency Stop button. 4) Turn the ignition key into the off position (anti-clockwise) and remove the key. Contact your Authorised Dealer or McConnel Service – do not attempt to operate the machine until advice has been sought. -
Page 21: Machine Delivery
MACHINE DELIVERY The machine will be delivered ready for use having been pre-filled with all necessary lubricants and fluids other than fuel. Before use all packaging must be removed and the transport fasteners loosened. The reception antenna will be supplied as a loose item and must be screwed onto the machines receiver prior to use. -
Page 22: Machine Overview
MACHINE OVERVIEW – Component Identification ◄ Right Side View 1. Oil Tank 2. Diesel Fuel Tank 3. Track Tensioner Access 4. Track Roller 5. Drive Wheel 6. Alternator (12V) Left Side View ► 1. Hydraulic Motor 2. Electrics 3. Warning Beacon Mount 4. - Page 23 Engine Right Side View ► 1. Radiator Filler 2. Radio Control Antenna 3. Warning Beacon Mount 4. Emergency Stop Switch 5. Electric Plug for Wired Control 6. Horn 7. Exhaust Pipe ◄ Engine Left Side View 1. Emergency Stop Switch 2.
- Page 24 Ignition Panel Components 1. LCD Display Unit 2. Ignition Switch 3. Emergency Stop Switch LCD Display Unit – CANBUS System 1. Battery Status 2. Oil Pressure Warning 3. Pre-heat Plugs (Optional) 4. Engine Stop 5. Service 6. Parking Brake Warning 7.
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Page 25: Radio Control Unit
Radio Control Unit – Control Locations & Functions A. Left Joystick Drive (Forward) Drive (Reverse) B. Right Joystick Lower Flail Head Raise Flail Head Steering Left ◄ Steering Right C. Emergency Stop Switch D. -
Page 26: Starting The Engine
STARTING THE ENGINE Before attempting to start the engine ensure you have read and understood the manual and observe all safety instructions surrounding use of the engine and machine. WARNING! Engine must only be started in open air, never in an enclosed environment. Diesel Engine Starting ... -
Page 27: Driving & Manoeuvring
DRIVING & MANOUEVERING THE MACHINE Operation of the machine must only be performed by a responsible person who has read the manual and is familiar with the machine controls and all aspects relating to its safe use. It is advisable that all new operators practice using the machine, without the cutting head running, in a safe open area in order to familiarise themselves with the controls and movements of the machine. - Page 28 Steering Bias The steering bias feature allows a degree of ‘steer’ to be pre-set for operating the machine across slopes; adjustment is made using the bias dial switch (H). Rotate the dial either clockwise or anti- clockwise for right or left bias respectively; the further the dial is rotated the greater the bias.
- Page 29 Flail Head Rotor Control Operation of the rotor is controlled by using switches ‘I’ & ‘L’. Each of the switches performs a dual function; switch ‘I’ is for pre-setting the rotor cutting direction and for switching the rotor off, and switch ‘L’ is for starting the rotor and adjusting its speed.
- Page 30 Imprinting Procedure 1) Remove the battery from the portable control unit. Connect the serial cable between the remote control and the receiver unit. 2) Press the emergency stop button of the remote control and turn off the receiver unit (switch in “OFF” position) - the lights on the remote control and the receiver unit must be off.
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Page 31: Lcd Display
ATTENTION: The Service Warning will flash every time the engine is started until the service code has been entered. When the correct service work has been performed contact McConnel Service on +44 (0)1584 875 848 to obtain a 4 digit code required to reset the counter. - Page 32 Mechanical Fault Warnings If the machine develops a problem or issue the LCD will display a warning symbol indicating the cause. The chart below identifies the warning symbols that may be displayed and states machine action, cause, and the remedy required to correct the problem. Warnings Chart DASHBOARD HORN...
- Page 33 If the control system reports a fault warning the machine should be stopped immediately and the engine switched off, re-start the machine again to determine if the system fault has cleared. In the event of a persistent fault contact McConnel Service for advice.
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Page 34: Emergency Manual Control Unit
Manual Control Unit (Emergency Track Operation only) A manual control device for track operation is provided with the machine to allow the operator to bypass the Radio Controller in the event of a controller malfunction. When connected to the machine, this devise will allow the operator to raise and lower the flailhead and manoeuvre the mower in any direction. - Page 35 Control Unit Attachment Connect the manual control unit to its connection point on the electronic ignition box; the connection point is located on the right hand side of the machine as shown in the photos below. Location of connection point for the Manual Control Unit Remove cover and plug unit into the connection point...
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Page 36: Pre-Operation Checks
PRE-OPERATION CHECKS WARNING! All checks or inspections of the machine should be performed with the machine parked on firm level ground with the engine switched off and the starting key removed. The following checks should be made daily before using the machine; ... -
Page 37: Operation
OPERATION Always wear safety shoes, ear defenders and safety glasses when operating the machine. Always work in good lighting conditions. If necessary, use artificial lighting in compliance with local rules in force. Do not smoke near the machine; oils, fuels and lubricants are flammable. Before moving the machine, ensure that there are no persons, animals, or obstacles in the work zone. - Page 38 If the machines changes direction, and the track cannot move sideways due to the presence of an obstacle, there is a risk that the track can be damaged or come of its seat; wherever possible avoid turning the machine when it is against an obstacle, if unavoidable, make manoeuvres slowly and gradually until clear of the object.
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Page 39: Maintenance
MAINTENANCE SECTION Diesel Engine Maintenance For specific service and maintenance information regarding the diesel engine, refer to the engine manufacturer’s handbook provided with the machine. Ensure all service and maintenance work on the engine is carried out at the intervals stated in that manual. Maintenance Scheme (General Machine) Every Hour Clean air suction filter. - Page 40 Maintenance Scheme (Track Components) Daily Checks Check track tension. Check condition of gear motors. Check track condition; replace tracks when there is less than 10mm of tread remaining or sooner if there are visible signs of deep cuts or cracks. Check there are no stones or foreign bodies within the tracks, rollers, gears or sprockets.
- Page 41 Cleaning the Air Filters Grills & Radiator If the machine is running, reduce to minimum revs and allow engine to run for a further minute before switching off – remove and pocket the ignition key. Clean outsides of air suction grills before releasing the rubber hooks and opening the cover.
- Page 42 Checking Engine Oil Level The procedure for checking and replenishing the machines engine oil is as follows; Park the machine on a firm level site. Ensure engine is switched off and the key removed and pocketed. Undo the 4 knurled head screws and lower the cover. ...
- Page 43 Engine Oil Replacement and Filter Change Oil Capacity: 6.1L without filter 6.6L with filter Oil Type: MOBIL SUPER 3000 X1 5W40 Fully Synthetic The procedure for changing the engine oil and filter is as follows; Park the machine on a firm level site. ...
- Page 44 Hydraulic Oil Replacement and Filter Change Hydraulic Oil Tank Capacity: 18 Litres Complete System Capacity: 28 Litres The procedure for changing the hydraulic oil and filter is as follows; Remove the protection plate from the underside of the hydraulic oil tank. Note: Removal of the plate allows access to both the hydraulic tank drain plug and the fuel tank drain plug –...
- Page 45 Hydraulic Distributor Valve The distributor valve that controls the hydraulic functions of the machine is located under the vehicle and is only accessible from beneath the machine. When working on this, or any other item located under the machine, great care must be adopted to ensure the machine is securely positioned before attempting to access or work on the component.
- Page 46 Fuel Filter Cleaning / Replacement The procedure for cleaning or renewing the fuel filter is as follows; Park the machine on a firm level site, switch the engine off and open the engine cover. Fuel Filter Fuel Supply Tap Close the fuel supply tap located on the filter housing. ...
- Page 47 Fuel Filter Water Drain Water will accumulate in the filter bowl that will from time to times need to be purged; the frequency of this task will primarily depend on the quality of the diesel being used. The filter bowl should be regularly inspected, and water drained off as and when required. The procedure for draining the water is as follows;...
- Page 48 Support Springs The hydraulic rams that position the front mounted flailhead are equipped with support springs, the support pressure offered by the springs can be adjusted to suit differing needs and applications by altering their work position tension. The procedure for adjusting the springs is as follows;...
- Page 49 Replacing Tracks Tracks must be changed when only 10mm of tread remains, or sooner if they show signs of excessive cuts or cracks. The procedure for changing the tracks is as follows; WARNING: Never attempt to work on any machine that it not safely supported and chocked using suitable equipment specifically designed for the task and capable of supporting its weight.
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Page 50: Electrical System Fuses & Relays
ELECTRICAL SYSTEM Fuses & Relays Fuel pump 7,5 Amp Actuator 7,5 Amp +15 Controllers & Display 5 Amp Hold Solenoid Saftey Stopdown 10 Amp Pull Solenoid 30 Amp +15 Warnings Relay 5 Amp Beacon 15 Amp Horn 10 Amp Manual Command 15 Amp +12V Sensors &... - Page 51 Parking Brake Release During operation or transport, situations may arise when it may be necessary to tow the machine. Before attempting to tow the machine the parking brake must be manually released to reduce the possibility of damage to the drive motor, tracks, or braking systems, and provide safe towing.
- Page 52 Towing Manually release the braking system before attempting to tow the machine, refer to previous page for details of this procedure. Suitable towing straps/chains that are rated to a minimum of 2 ton and are free from damage or defects should be used to tow the machine and should be configured as illustrated in the diagram shown opposite.
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Page 53: Troubleshooting
TROUBLESHOOTING Symptom Possible Cause Solution Track damage. Excessive tread wear; Replace track. Loosening/breaking of internal structural steel rope. Track slackens frequently. Faulty tensioner valve. Replace valve. Damaged tensioner seal. Replace seal. Worn tensioner components. Replace worn components. Upper track does not stay in Track slide worn. - Page 54 TORQUE SETTINGS FOR FASTENERS The Chart below lists the correct tightening torque for fasteners. The Chart should be referred to when tightening or replacing bolts in order to determine the grade of bolt and the correct torque unless specific torque values are assigned in the text of the manual. Recommended torque is quoted in Foot-Pounds and Newton-Metres within this manual.
- Page 56 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...
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