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Altronic GTI Bi-Fuel GPN1000 Operating Manual

In-line engine control system
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Operating Manual
IN-LINE ENGINE CONTROL SYSTEM
Form GPN1000 with VSM+ OM 9-15

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Summary of Contents for Altronic GTI Bi-Fuel GPN1000

  • Page 1 Operating Manual IN-LINE ENGINE CONTROL SYSTEM Form GPN1000 with VSM+ OM 9-15...

  • Page 2: Table Of Contents

    FIG. 8 CUSTOMER WIRING — VSM+ ................28 FIG. 9 3-PHASE, 3-WIRE AND 3-PHASE, 4-WIRE WIRING SCHEMATIC ......29 FIG. 10 PT WIRING SCHEMATIC ..................30 FIG. 11 WIRING DIAGRAM — LADDER LOGIC — GPN1000/GPN1000-12 ......31 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 3 TO OPERATORS OR OTHER NEARBY for 12V systems. PERSONNEL. 1.3 The Altronic DE-1510 controller system is a dedicated electronic microprocessor- based system designed to sense specific analog and digital input points to control and monitor the GTI Bi-Fuel® natural gas fumigation system for diesel engines.

  • Page 4: Power/Terminal Module

    MAT1 is the MANIFOLD AIR TEMPERATURE and EGT1 is the EXHAUST GAS TEMPERATURE. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 5 693134-3 Cable Assembly, 40' 693134-4 Cable Assembly, 50' 693134-5 Cable Assembly, 100' 693134-6 VSM+ Conduit w/Connectors, 30' 662031-1 VSM+ Conduit w/Connectors, 50’ 662031-2 VSM+ Conduit w/Connectors, 100’ 662031-3 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 6: Keypad Description

    CHECKING INPUTS FAULT AL1 MANUAL STOP The LCD display always reverts to one of the home screens after a keypad operation is completed or the operation times out. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 7 ARE EXPIRED, ALL FAULTS ARE STATUS BI-FUEL OFF CLEAR AND ONE OR MORE GSP1 9.0 PSIG CONTROL SETTINGS IS KEEPING THE BI-FUEL MAP1 12.0 PSIG GAS VALVE IN THE MAT1 62 °F POSITION UNTIL CONDITIONS CHANGE GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 8 The DE-1510 controller system “stamps” the time and date of the first fault. To view the time and date of the first fault, press the F2 key after a fault occurs GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 9 Use the NEXT key to select the group to be viewed and press ENTER. To edit the controller configuration, the controller system requires a password key sequence. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 10 ENTER TO SELECT CHAN 23 CHAN ~20 PRESS 3 TIMES LO SP 20.0% ↑ HI SP 110.0% DIESEL FUEL PERCENT UNITS PRESS TO CHAN ~23 EDIT SETPOINT LO SP 2.0 PSIG HI SP 15.0 PSIG ENTER MAP1 ENG MAN PRESS 1 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 11 FIRST GROUP OF MENU SCREENS PRESS TO GO TO EDIT CONTROL VALUES NEXT MENU ~EDIT SAFETY SHUTDWN CALIBRATION ENTER MORE MENUS SECOND GROUP OF MENU SCREENS PRESS TO GO TO ~EDIT SETPOINTS NEXT VIEW INPUT CLASS SCREEN ENTER GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 12 9.10 The display shows the current Engineering units selection English or Metric. Use the up arrow key to change and then press Enter to accept the new selection and move to Edit Time and Date. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 13 9.11 To view the Hourmeter message, select HOURMETER FUNCTIONS from the main menu and press ENTER. PRESS TO GO TO SET ENGR. UNITS ENGLISH HOURMETER EDIT TIME AND DATE ~HOURMETER FUNCTIONS ENTER MORE ITEMS GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 14 ENTER UNITS VIEW FIRMWARE REV. PRESS PRESS TO TO EDIT CHANGE VIBRATION TIMER 0s SETTINGS VALUE BI-FUEL DELAY 100s ↑ ~COMMUNICATIONS ENTER UNITS VIEW FIRMWARE REV. PRESS TO VIEW VIBRATION TIMER 0s FIRMWARE REVISION BI-FUEL DELAY 100s COMMUNICATIONS ENTER ~VIEW FIRMWARE REV. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 15 TABLE II: Table II shows the structure of data log command 998. This is for the Hourmeter. END TEXT “)” (11) - ASCII value 29h. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 16 CR, LF 2.00 398, 399 20.00 400 - 419 CR, LF 2.00 420, 421 POSS. 1ST FAULT 1ST FAULT 20.00 422 - 441 CR, LF 2.00 442, 443 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 17 231, 232 SERV. MSG. 5 NOT USED 26.00 233-258 254-258 CR, LF 2.00 259, 260 SERV. MSG. 6 NOT USED 26.00 261-286 282-286 CR, LF 2.00 287, 288 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 18 50 = Bi-fuel ON. 51=Bi-fuel OFF. 60=STOP. 40005.00 Reserved 40006.00 Reserved 40007.00 Reserved 40008.00 Reserved 40009.00 Bit 0 = Low fault shutdown. Bit 1 = High fault shutdown. Only applicable when fault exists. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 19 05 = VIEW 06 = NEXT 07 = UP/UNITS 08 = VIEW CHAN 09 = F1 10 = RIGHT/TENS 11 = ENTER 12 = LEFT/TENS 13 = F2 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 20: Vsm+ General

    11.3 OUTPUT SWITCH 1 is designed to be used as CONTROL HIGH. The switch is activated when a control set point value is violated for any monitored sensor. Each sensor can be configured with a CONTROL HIGH set point. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 21 Alarm Setpoint (0-999) – allows the user to set a Control Off set point  Shutdown Setpoint (0-999) – allows the user to set a Safety Shutdown  setpoint GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...
  • Page 22 This screen is used to view the inputs to the VSM+. For information on Network Settings and Protocol Settings, please consult the VSM+ IOM. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 23: Contrast Ratio Adjustment

    After the install completes, you can run the program from the Windows Start button, Programs Menu, Altronic DE-1510 system. Select the DE- 1510 menu selection.
  • Page 24 HIGH SENSOR VOLTAGE box and hit the ACCEPT button. The calibration of the channel is now complete. 13.8 EXIT KEY Exits the DE-1510 PC Terminal program. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 25: 1510 Channel Description Chart

    °F °C 1472 1472 VIB1 ENG VIBRATION 1 – 0.5 2.50 – 0.5 2.50 KW PERCENT – 25 – 25 DE Terminal Program Configuration Defaults Device/Units: DE-1510 Controller/English GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 26: Harness Guide

    691206-50 VSM+ VIBRATION SENSOR 615107 FILTER TRANSDUCER ADAPTER 610879 FILTER SENSOR CONNECTION 1/4” FILTER TRANSDUCER ADAPTER GASKET 610880 FILTER SENSOR CONNECTION BUSHING, STRAIN RELIEF 610756 ROP HARNESS-SWITCH CONNECTION GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 27: Mounting

    FIG. 1 MOUNTING DIMENSIONS — GPN1000/GPN1000-12 13.21 13.34 335.5 338.9 4.28 108.8 4.28 108.8 11.34 287.9 12.05 8.76 222.5 7.28 1.90 48.3 2.00 50.8 1.06 26.9 22.2 2.76 SK2138 6-22-15 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 28: Fig. 2 Wiring Harness/Panel Layout - Gpn1000 With Vsm

    IG.2 WIRE HARNESS LAYOUT - GPN1000 WITH VSM+ FIG. 2 WIRING HARNESS/PANEL LAYOUT — GPN1000 WITH VSM+ K2139 -22-15 ENGINE HARNESS/VSM+ HARNESS FUELHARNESS/POWER HARNESS GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 29: Fig. 3 Wiring Harness/Panel Layout - Gpn1000-12 With Vsm

    G.3 WIRE HARNESS LAYOUT - GPN1000-12 WITH VSM+ FIG. 3 WIRING HARNESS/PANEL LAYOUT — GPN1000-12 WITH VSM+ 2140 2-15 ENGINE HARNESS/VSM+ HARNESS FUELHARNESS/POWER HARNESS GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 30: Fig. 4 Wiring Diagram - Gpn1000 With Vsm

    FIG. 4 WIRING DIAGRAM — GPN1000 WITH VSM+ GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 31: Fig. 5 Wiring Diagram - Gpn1000-12 With Vsm

    FIG. 5 WIRING DIAGRAM — GPN1000-12 WITH VSM+ GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 32: Fig. 6 Wiring Diagram - Customer Connections - Gpn1000/Gpn1000-12

    FIG. 6 WIRING DIAGRAM — CUSTOMER CONNECTIONS — GPN1000/GPN1000-12 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 33: Wiring

    FIG. 7 WIRING DIAGRAM — CUSTOMER CONNECTIONS — GPN1000/GPN1000-12 FIG. 8 CUSTOMER WIRING, VSM+ Customer Wiring Harness 693134-X GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 34: Fig. 9 3-Phase, 3-Wire And 3-Phase, 4-Wire Wiring Schematic

    NOTE: All furnished drawings and instructions assume (–) ground DC system. In the case of a floating ground, or (+) ground DC system, please contact Altronic Factory for support. GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 35: Fig. 10 Pt Wiring Schematic

    (P/N G20039) Point 6 to 6A on Watt Transducer Point 1 and 5 .5A Fuse Point 4 to 12A on (P/N G20040) Watt Transducer Point 2 and 3 Jumper GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

  • Page 36: Fig. 11 Wiring Diagram - Ladder Logic - Gpn1000/Gpn1000-12

    FIG. 11 WIRING DIAGRAM — LADDER LOGIC — GPN1000/GPN1000-12 GPN1000 with VSM+ OM 9-15 All rights reserved © ALTRONIC, LLC 2015...

This manual is also suitable for:

Gti bi-fuel gpn1000-12

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