Altronic DE-4000 Series Installation Instructions Manual
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- Installation instructions manual (33 pages) ,
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Summary of Contents for Altronic DE-4000 Series
- Page 1 Installation Instructions DE-4000 Series Configurable Safety Shutdown and Control System Form DE-4000 OCM 02-22 DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022...
- Page 2 This manual contains information on the operation and configuration of a DE-4000 Safety Shutdown and Control System. This manual supplements the DE-4000 Safety Shutdown and Control System Installation Instructions, Form DE-4000 II. DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022...
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Page 3: Table Of Contents
........................13.14 Conduit Length Adjustment ....................13.15 Magnet Holder ........................13.16 Magnet Holder Dimensions ....................13.17 Magnet Assembly ........................13.18 Hall Effect Pickup Dimensions ....................13.19 Magnetic Pickup Dimensions ....................DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... - Page 4 DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022...
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Page 5: Installation Instructions
CPU-2000 Logic Module. It comes with two screens hosting information that is exported using the highly advanced Altronic Web Interface (AWI). One screen (bottom) offers a touch interface for interacting with the system, while the other holds static information for quick viewing. Each screen is independent and uses only HDMI and USB for its interface to the overall application. -
Page 6: System Components
4. MOUNTING FLYWHEEL GEAR/DRILLING FLYWHEEL HOLES The Altronic NGI-5000 system requires a source of angular position pulses from the engine crankshaft. This can be a flywheel ring gear, a separately provided gear or specially drilled holes in the flywheel. The... -
Page 7: Mounting The Magnetic Pickups
NOTE: The Hall-effect signal and the reset pickup signal must occur at the same time for the system to function. The Hall-effect pickup dimensions are shown on drawing 591 014. The air gap between the Hall- effect pickup and trigger magnet must not exceed .040” (1.0mm). DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 8: Logic Module Electrical Hook-Up
Logic Module. Use 24 AWG, UL style 1015 wire or shielded cable for these connections; the 24 AWG wire is available from Altronic under part no. 603102 (black) or 603103 (white). A. SHUTDOWN INPUT (terminal 4): Use to stop the ignition for engine shutdown. This input is open for normal operation of the system and is connected to engine ground to inhibit ignition firings. -
Page 9: Dc Power Hookup -293030-Xx: Cable
Where more than one engine is powered from a common power source, see Chart 2 of drawing 209120 for the minimum wire size required. DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 10: Primary Wiring
Insert the connector into the Altronic CPU-2000 Output Module receptacle and tighten hand-tight; then carefully tighten an additional one-sixth turn with a wrench. NOTE: Two harnesses are used with Output Module type 291 132-1. -
Page 11: Secondary Wiring
The spark plug leads should be fabricated from silicone insulated 7 mm cable with suitable terminals and silicone spark plug boots. The use of leads with resistor spark plug boots (Altronic series 59320x-xx) is recommended to minimize interference from emitted RFI on the operation of other nearby electronic equipment. -
Page 12: Timing Curve
13.2 Timing Curve DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 13: Pickup Mounting
13.3 Pickup Mounting DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 14: Flywheel Hole Drilling
13.4 Flywheel Hole Drilling DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 15: Wiring Diagram Unshielded
13.5 Wiring Diagram Unshielded DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 16: Wiring Diagram Shielded
13.6 Wiring Diagram Shielded DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 17: Hookup Diagram Dual Output
13.7 Hookup Diagram Dual Output DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 18: Power Hookup
13.8 Power Hookup DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 19: Wiring Hookup N And
13.9 Wiring Hookup N and V DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 20: Output Module Dimensions
13.10 Output Module Dimensions DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 21: Diagnostic Module Dimensions
13.11 Diagnostic Module Dimensions DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 22: Shielded Harness
13.12 Shielded Harness DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 23: Shielded Harness
13.13 Shielded Harness DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 24: Conduit Length Adjustment
13.14 Conduit Length Adjustment DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 25: Magnet Holder
13.15 Magnet Holder DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 26: Magnet Holder Dimensions
13.16 Magnet Holder Dimensions DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 27: Magnet Assembly
13.17 Magnet Assembly DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 28: Hall Effect Pickup Dimensions
13.18 Hall Effect Pickup Dimensions DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... -
Page 29: Magnetic Pickup Dimensions
13.19 Magnetic Pickup Dimensions DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022... - Page 30 From: https://www.altronic.a2hosted.com/ - Documentation Wiki Permanent link: https://www.altronic.a2hosted.com/doku.php?id=documents:ngi-5000-logic:ngi5000installation Last update: 2023/02/28 02:38 DE-4000 OCM 02-22 All rights reserved © ALTRONIC, LLC 2022...
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