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Altronic GTI Bi-Fuel Operating Manual

In-line engine control system
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Operating Manual
IN-LINE ENGINE CONTROL SYSTEM
Form GPN1000 OM 11-12

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Summary of Contents for Altronic GTI Bi-Fuel

  • Page 1 Operating Manual IN-LINE ENGINE CONTROL SYSTEM Form GPN1000 OM 11-12...
  • Page 2 1.3 The Altronic DE-1510 controller system is a dedicated electronic microprocessor- based system designed to sense specific analog and digital input points to control and monitor the GTI Bi-Fuel® natural gas fumigation system for diesel engines. The system is configurable for various applications using a PC (personal computer) and the supplied DE-1510 terminal program and contains a non-volatile memory to store the setup.
  • Page 3: Mounting The Panel

    Plug in the mating connectors; VAC1 is the air cleaner vacuum and MAP1 is the MANIFOLD AIR PRESSURE. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 4 Terminate the wires to the customer connection terminal strip. Each wire is marked with the same identifier as the terminal strip; connect these to match. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 5: Keypad Description

    From Home screen, function key F1 displays the hourmeter. From control screen F1 switches between auto and manual modes. 6.12 F2 Displays the time and date of the first fault. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 6 APPEARS WHEN ALL TIMERS ARE EXPIRED, ALL FAULTS ARE GSP1 9.0 PSIG CLEAR AND ALL CONTROL MAP1 12.0 PSIG SETTINGS ARE PERMITTING BI-FUEL GAS VALVE TO MAT1 62 °F GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 7 RESET key is pressed, the class B and output timers will reset and the display will repeat the sequence of section 7.2. RETURNS TO FAULT STATUS FAULT AL3 HOME SCREEN 1ST FAULT CHAN 12 ROP REG. OUT. PRESS GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 8 STOP key is pressed. The fuel solenoid valve will close and remain closed until RESET. STATUS MANUAL STOP PRESS TO STOP GSP1 9.0 PSIG MAP1 12.0 PSIG STOP MAT1 62 °F GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 9 23a. Use arrow keys to select desired channels. Use ENTER key to select LO or HI setpoint. ~EDIT CONTROL VALUES FIRST GROUP OF MENU SCREENS EDIT SAFETY SHUTDWN CALIBRATION MORE MENUS GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 10 There is a programmable hysteresis value for both the MAP1 and the KW% sensor which prevents the gas from turning on and off as these channels dither around the high and low control setpoints. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 11 NEXT MENU EDIT SAFETY SHUTDWN ~CALIBRATION ENTER MORE MENUS ARROW KEYS TO PRESS TO CHAN ~20 CHANGE SELECT CHANNEL ZERO CAL. ZERO CALIBRATION ↑ SPAN CALIBRATION ENTER UNITS 0.3 % GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 12 ↓ UNITS keys to increase or decrease the month. Press ENTER to save the new month setting; the selection arrow will point to the day. Use the same procedure to edit the day and the year. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 13 DELAY BI-FUEL DELAY 100s ↑ COMMUNICATIONS ENTER VIEW FIRMWARE REV. UNITS PRESS PRESS TO TO GO TO VIBRATION TIMER 0s CHANGE COMM VALUE MENU BI-FUEL DELAY ~100s ↑ COMMUNICATIONS ENTER VIEW FIRMWARE REV. UNITS GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 14 A new record is also written when a first fault occurs. If the first fault occurs between the logging period, the first fault record will be record number one and the next scheduled record will be number two. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 15 The install program will prompt you for a destination folder where the program will be installed. After the install completes, you can run the program from the Windows Start button, Programs Menu, Altronic DE- 1510 system. Select the DE-1510 menu selection.
  • Page 16 HIGH SENSOR VOLTAGE box and hit the ACCEPT button. The calibration of the channel is now complete. 12.8 EXIT KEY Exits the DE-1510 PC Terminal program. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 17 UNDERSTANDING THE HOME SCREENS VIEW CHANNEL STATUS SCREENS VIEWING OR EDITING THE PROGRAMMED VALUES USING THE MENU MODE 10.0 CONTRAST RATIO ADJUSTMENT 11.0 COMMUNICATIONS 12.0 PROGRAMMING GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 18 * ROP not used with GPN1000-12 DE Terminal Program Configuration Defaults Device/Units: DE-1510 Controller (English) No. of Vibration Sensors: 1 With Dynamic Control System: Yes GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 19 GPA0006-1 Filter Transducer Adapter 610879 610879 610879 1/4” Gasket 610880 610880 610880 Bushing, Strain Relief 610756 610756 610756 * ROP not used with GPN1000-12 GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 20 FIG. 1 MOUNTING DIMENSIONS – GPN1000/GPN1000-12 GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 21 FIG. 2 WIRE HARNESS LAYOUT – GPN1000/GPN1000-12 GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 22 FIG. 3 WIRING DIAGRAM – CUSTOMER CONNECTIONS – GPN1000/GPN1000-12 GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 23 FIG. 4 WIRING DIAGRAM – LADDER LOGIC – GPN1000/GPN1000-12 GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 24 (–) ground DC system. In the case of a floating ground, or (+) ground DC system, please contact Altronic Factory for support. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...
  • Page 25 (–) ground DC system. In the case of a floating ground, or (+) ground DC system, please contact Altronic Factory for support. GPN1000 OM 11-12 GTI Operating Manual for In-line Engines All rights reserved © ALTRONIC, LLC 2011...