Altronic DE-3000+ Series Operating Instructions Manual

Configurable safety shutdown and control system with graphing capabilities

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Operating Instructions

DE-3000+ Series Configurable Safety Shutdown and Control System

with Graphing Capabilities

Form DE-3000+ IOI 8-15

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Page 1 Operating Instructions DE-3000+ Series Configurable Safety Shutdown and Control System with Graphing Capabilities Form DE-3000+ IOI 8-15...
Page 2 A glossary of technical terms begins on page 66. INSTRUCTIONS MAY LEAD TO IMPROP- ER ENGINE OPERATION WHICH COULD The Altronic DE-3000+ controller system is an electronic, microprocessor-based CAUSE PERSONAL INJURY TO OPERA- system designed to sense various analog and digital input points to control and TORS OR OTHER NEARBY PERSONNEL.
Page 3 IP address on the web browser. The Home page appears. User can navigate to the Network Settings and Port Settings by click- ing on the menu on the left of the web page. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 4 The Serial Port Settings page displays the serial port configuration of the DE- 3000+. The settings shown below under “Current” is the default setting and should be kept this way for optimum communication with the DE-3000+ termi- nal board(s). DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 5: Power Supply Module
The standard Output Module outputs use the top row of the dual 16-position terminal strip which is marked OUT 1 through OUT 4. Each of these outputs are fused with a replaceable 6.3 amp slow-blow fuse, Altronic P/N 601653. In addition to accepting industry-standard Output Modules, a custom Altronic Output Module P/N 691124 is available for tripping ignition powered CD fuel valves and shorting CD ignition shutdown leads upon a fault.
Page 6: Terminal Module
8 digital outputs, 2 analog outputs, and an extra speed (pickup) input. PRESSURE TRANSDUCERS The pressure transducers, Altronic P/N 691201-x and P/N 691204-x, are pack- aged in a rugged sealed case with a NPT pressure port, a corrosion resistant media cavity, and a Packard Electric Metri-Pack connector.
Page 7 EXTENDED WITH THE USE OF A SNUB- (105°C). The second terminal module should be placed close to the first and the BER OR PULSATION DAMPENER. wire connecting them should be free of high-powered panel signals. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 8 If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 9 DISCONNECT the plug-in terminal strips from the Terminal Module. Applying voltage to the DE-3000+ system through the sensor leads may damage the device. The area should be tested as non-hazardous before such testing commences. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 10 693008-x or similar to wire transducer to the Terminal Module. An internal 5 volt sensor supply (500 mA. max.) is available to power the Altronic transducers; See wiring diagrams. If the 5 volt sensor supply exits the panel, it must be fused with a 0.5 ampere fuse.
Page 11: Hazardous Area Operation
AC voltage of 500 volts RMS. Sensor wires must be run in separate conduits and junction boxes from high • voltage wires such as ignition, fuel valve, and other high voltage wiring. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 12 “HMI UTILITY” button on the Main Menu screen. To return from the HMI Utility screen to Main Menu screen, click on the “MAIN MENU” button on the HMI Utility screen. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 13 If the “LOGOUT” is selected, click on the “LOGIN” button and enter the credentials. Once the credentials are authorized, the “LOGIN” button will be selected show- ing that the user has successfully been logged in. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 14 MIDAS HMI that changed the write control to “Read” mode after it expires. The default value of the timer is set to 120 sec, but the user can increase it up to 600 sec. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 15 Control Write Time (in sec) can be modified to increase or decrease the time for the write feature to expire. The Time Elapsed (in sec) shows how much time is left before the write control will revert to “Read” mode. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 16 ALARMS” button on the HMI Utility page. After the credentials are verified, the Alarm Enable/Disable popup screen appears. Click on the “ENABLE” button to enable the alarms on the DE-3000+ system. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 17 In addition to the Main Menu and HMI Utility screens, all the screens on the MIDAS HMI can be accessed through the Menu Popup at the bottom of every HMI screen. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 18 Once the Menu popup is pressed, screen navigation buttons appear at the bot- tom of the screen. To view more navigation buttons, press the “EXTENDED MENU” button. The Menu Popups can be canceled by pressing the red exit button. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 19 Main Menu screen. Through the Home screen, the user can control the opera- tion and monitor the status of the DE-3000+ controller. The screenshot shows the Home screen for a DE-3000+ system. Home screens may vary based on the project configuration. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 20 The START button on the Home screen sends a command to the DE-3000+ controller to start. 9.10 STOP key is used for a manual stop condition. By pressing the STOP key, the controller activates the configured output modules in the power supply. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 21 9.12 TEST key disables the output modules and allows the user to fault or test the input sensors. Every time the test button is pressed, the test timer resets to its preset value. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 22 9.13 CANCEL TIMERS key cancels all timers, including the cool-down timer. 9.14 RESET key clears all past faulted points and resets all input and output timers to their preset values. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 23 9.15 When the DE-3000+ controller is running, the “COOLDOWN” button can be pressed to initiate the cool-down timer. Once the cool-down timer is initiated, it can be cancelled by pressing the “CAN- CEL TIMERS” button. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 24 Linear Ramp popup where Var Low and High values along with the correspond- ing output limits can be set up by the user. Make sure the write command is enabled before writing any new value to the controller. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 25 20 channels in one screen. Navigation to all the channels is made easy through the labeled buttons navigating to all the screens in the IO Status category. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 26 When the user logs in with the correct credentials, the header of the screen changes to Alarm SPs and the Alarm enable buttons become visible as shown in the screenshot below. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 27 9.20 The Process screen can be accessed by pressing the “PROCESS” button on the Main Menu screen. Through the Process screen, the user can monitor and modify (if logged in) channel setpoints related to the process. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 28 PID screen, the user can monitor the PID values in bar graph form for better visualization. If logged-in, the user can also modify PID setpoint and PID param- eters, P, I, & D (make sure write control is enabled.) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 29 4-20mA in manual mode. The “TREND” button can be pressed to display the PID parameter in a trend. The dynamic scaling allows the user to zoom in or out as needed. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 30 When the credentials are verified and the Control SP screen selected the header of the screen changes to Control Setpoints and if the control write is enabled, the user is able to modify the control setpoints. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 31 DE-3000+ controller at any time. This gives user a troubleshooting advantage. Navigation to all channels is simplified via the labeled buttons navigating to all the screens in the IO Status category. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 32 SD card capacity and the status while giving the user the ability to format or eject the card. The “GENERATE SP REPORTS” button allows the user to save current setpoint values on the SD card for record keeping purposes. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 33 9.29 The System Status popup can be accessed by pressing the “SYSTEM STATUS” button on the MIDAS HMI Utility screen. The System Status popup displays the MIDAS HMI battery and communication status. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 34 9.31 The Time Manager Popup can be accessed by pressing the “TIME MANAGER” button on the MIDAS HMI Utility screen. The Time Manager Popup displays the current time of the MIDAS HMI. This time can be modified by the user. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 35 MIDAS HMI. The Alarm viewer displays the Active and Unaccepted alarms on the DE-3000+ controller. If an alarm is no longer active, the user can press the “Acknowledge Alarms” button to accept the alarm. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 36: Manual Mode
0 on the sequence chart. If no faults are present during system STATE 1, the DELAY BEFORE CRANKING timer continues to count until the selected value is reached. In system STATE 1 of the sequence the system turns on the power DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 37 USER it is not possible to define a particular behavior of the system as normal. A FUNCTION. brief description of a typical application configuration follows, although many other control schemes are equally valid. Refer to FIG. 1, sequence of operation chart. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 38 This Pre Lube Disconnect must occur before the Pre Lube time expires. If it does not, a PRELUBE FAULT will occur and all four outputs will turn OFF and the sequence will terminate. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 39 On reciprocating compressors, the digital outputs can be used to actuate a motor controlled bypass valve via relay contacts which energize the motor to move in the open or close directions. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 41: Pid Control
Low setpoint = 5.0 PSIG at 6mA High setpoint = 20.0 PSIG at 18mA This will create a graph as follows: A02 (4–20mA) vs. Suction Pressure 18mA 5.0 PSIG 20.0 PSIG DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 42: Pulse Control
LOW SENSOR VOLTAGE box. Then click the ACCEPT key to enter the new low value. Increase the pressure or temperature to the desired high reading of the trans- • DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 43: Modbus Functionality
Modbus Register List, the DE-3000+ only supports register reads. Reg- isters outside of the defined list are reserved and should not be written to, to avoid undesired and potentially hazardous effects on the annunciator system. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 44: Modbus Register List
40107 Channel #18 input reading (signed) 40108 Channel #19 input reading (signed) 40109 Channel #20 input reading (signed) 40110 Channel #21 input reading (signed) 40111 Channel #22 input reading (signed) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 45 PID #1, P term; range 001-999% (Writable) 40195 PID #1, I term; range 001-999 s (Writable) 40196 PID #1, D term; range 001-999 m (Writable) 40197 PID #2, P term; range 001-999% (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 46 Speed on S01; range from 0-9999 RPM 40251 Speed on S02; range from 0-9999 RPM 40255 Analog output on A01 (%) 40256 Analog output on A02 (%) 40257 Analog output on A03 (%) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 47 Channel 8 high control setpoint (Writable) 41057 Channel 9 low safety setpoint (Writable) 41058 Channel 9 high safety setpoint (Writable) 41059 Channel 9 low control setpoint (Writable) 41060 Channel 9 high control setpoint (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 48 Channel 19 low control setpoint (Writable) 41100 Channel 19 high control setpoint (Writable) 41101 Channel 20 low safety setpoint (Writable) 41102 Channel 20 high safety setpoint (Writable) 41103 Channel 20 low control setpoint (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 49 Channel 30 high safety setpoint (Writable) 41143 Channel 30 low control setpoint (Writable) 41144 Channel 30 high control setpoint (Writable) 41145 Channel S01 low safety setpoint (Writable) 41146 Channel S01 high safety setpoint (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 50 Channel 40 low safety setpoint (Writable) 41186 Channel 40 high safety setpoint (Writable) 41187 Channel 40 low control setpoint (Writable) 41188 Channel 40 high control setpoint (Writable) 41189 Channel 41 low safety setpoint (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 51 Channel 50 high control setpoint (Writable) 41229 Channel 51 low safety setpoint (Writable) 41230 Channel 51 high safety setpoint (Writable) 41231 Channel 51 low control setpoint (Writable) 41232 Channel 51 high control setpoint (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 52 Channel S02 low control setpoint (Writable) 41272 Channel S02 high control setpoint (Writable) 43121 Auto/Manual Control of AO1. (See Note 2 below) 43122 Auto/Manual Control of AO2. (See Note 2 below) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 53 Channel 19 low setpoint class and time 43210 Channel 19 high setpoint class and time 43211 Channel 20 low setpoint class and time 43212 Channel 20 high setpoint class and time DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 54 Channel 39 low setpoint class and time 43958 Channel 39 high setpoint class and time 43959 Channel 40 low setpoint class and time 43960 Channel 40 high setpoint class and time DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 55 Channel 60 low setpoint class and time 44000 Channel 60 high setpoint class and time 44001 Channel S02 low setpoint class and time 44002 Channel S02 high setpoint class and time DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 56 Channel 10 MIN SENSOR LIMIT (Writable) 42924 Channel 10 MAX SENSOR LIMIT (Writable) 42925 Channel 11 SPAN (Writable) 42926 Channel 11 ZERO (Writable) 42927 Channel 11 MIN SENSOR LIMIT (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 57 Channel 21 SPAN (Writable) 42966 Channel 21 ZERO (Writable) 42967 Channel 21 MIN SENSOR LIMIT (Writable) 42968 Channel 21 MAX SENSOR LIMIT (Writable) 42969 Channel 22 SPAN (Writable) 42970 Channel 22 ZERO (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 58 Channel 31 MAX SENSOR LIMIT (Writable – See Note 4 below for Calibration) 43657 Channel 32 SPAN (Writable) 43658 Channel 32 ZERO (Writable) 43659 Channel 32 MIN SENSOR LIMIT (Writable) 43660 Channel 32 MAX SENSOR LIMIT (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 59 Channel 42 MIN SENSOR LIMIT (Writable) 43700 Channel 42 MAX SENSOR LIMIT (Writable) 43701 Channel 43 SPAN (Writable) 43702 Channel 43 ZERO (Writable) 43703 Channel 43 MIN SENSOR LIMIT (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 60 Channel 53 SPAN (Writable) 43742 Channel 53 ZERO (Writable) 43743 Channel 53 MIN SENSOR LIMIT (Writable) 43744 Channel 53 MAX SENSOR LIMIT (Writable) 43745 Channel 54 SPAN (Writable) 43746 Channel 54 ZERO (Writable) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 61 Service meter #6 hours remaining – high word 44622 Service meter #6 hours remaining – low word 44623 Service meter #7 hours remaining – high word 44624 Service meter #7 hours remaining – low word DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 62 40241 Reset Service meter #3 40242 Reset Service meter #4 40243 Reset Service meter #5 40244 Reset Service meter #6 40245 Reset Service meter #7 40246 Reset Service meter #8 DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 63 If the MSB=0, then the unit will be in manual mode and the lower 12 bits (range from 0-4095) will represent the 4-20mA output (0=4mA and 4095=20mA) DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 64 For example, the first two meters’ current hour value would be read as follows, Register Description 44609 Hourmeter high word 44610 low word 44611 Service Meter #1 high word 44612 low word DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 65 Service Meter #6 48034 48044 Service Meter #7 48050 48060 Service Meter #8 48066 48076 Service Meter #9 48082 48092 Service Meter #10 48098 48108 Service Meter #11 48114 48124 DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 66 “noise” or small transient errors on the input. DIRECT ACTING When describing control or actuator functions, direct acting is used to identify relationships where the controller must increase its output to cause an increase in the variable. DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 68 22.0 PROGRAMMING THE DE-3000+ ..........43 23.0 MODBUS FUNCTIONALITY ............43 24.0 MODBUS REGISTER LIST ............44 25.0 KEY PRESS TABLE ..............63 26.0 NOTES ..................64 GLOSSARY ..................66 DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...
Page 69 FIG. 4 WIRING DIAGRAM: GENERAL HOOK-UP FIG. 5 WIRING DIAGRAM: PERSONAL COMPUTER FIG. 6 WIRING DIAGRAM: SENSOR AND TRANSDUCER INPUTS FIG. 7 WIRING DIAGRAM: CURRENT LOOP OUTPUTS FIG. 8 WIRING DIAGRAM: DIGITAL OUTPUT SWITCHES DE-3000+ IOI 8-15 All rights reserved © ALTRONIC, LLC 2015...

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