LUBRICANT AND ADHESIVE APPLICATION Apply lubricant and adhesive to the designated portions. Lubricant Makita grease R No.00 Fig. 4-1 Fig. 4-2 O ring 26 Gear room for Spiral bevel gear 10 and Spiral bevel gear 37 3 / 18...
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Rotor, Ball bearing 629LLB/ 607LLB, Spiral bevel gear 10 Disassembling 5-1-1 Remove four 4x30 Tapping screw, then remove Gear housing together with Bearing box. 4x30 Tapping screw (4 pcs.) Gear housing Bearing box 5-1-2 Insert a slotted screwdriver to the slit of Gear housing cover, then pry the gear housing cover open. Remove Gear housing cover together with Rotor ass’y.
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5-1-4 Remove Rotor ass’y from Gear housing cover with 1R401. Shaft of Rotor ass’y 1R401 Gear housing 5-1-5 Push out Ball bearing 629LLB from Gear housing cover. Ball bearing 629LLB Gear housing side Rotor side 5-1-6 Remove 607LLB from Rotor ass’y. Ball bearing 607LLB 1R269 5-1-7...
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Assembling Assemble by reversing the disassembly procedure. Also, refer to the following points. 5-2-2 5-2-1 Push Ball bearing 629LLB into Gear housing cover Receive Ball bearing 629LLB on 1R032, then press-fit Rotor by hand. into Ball bearing 629LLB and Ball bearing 607LLB. Ball bearing 629LLB Ball bearing 607LLB Gear housing cover...
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5-2-5 Switch knob Note: As for Slide switch models, the notch of Gear housing cover and Spindle must be faced toward the opposite of Switch knob. Notch of Gear housing cover Spindle / Spindle A* *Spindle A is used for Canada,,Colombia, Panama, USA.
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Spiral bevel gear 37, Ball bearing 696ZZ, Ball bearing 6201DDW Disassembling Note: The above parts can be removed without disassembling Motor section. 6-1-1 Remove M4x14 Pan head screws, then remove Bearing box section. M4x14Pan head screw (4 pcs.) Spindle/ Spindle A Bearing box section Bearing box 6-1-2...
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6-1-5 6-1-6 Press down Spindle with 1R284. Remove Retaining ring R-32 with 1R291. 1R291 1R284 Spindle Retaining ring R-32 6-1-7 6-1-8 Press down Felt ring 16 with 1R248. Press down Ball bearing 6201DDW with 1R026. Note: Do not use the removed Ball bearing 6201DDW because it is deformed once removed.
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6-1-10 Bearing box section can be disassembled as follows. M4x14 Pan O ring 45 Ball bearing 696ZZ Ball bearing 6201DDW head screw (4pcs.) Spindle/ Spindle A Spiral bevel gear 37 Retaining ring R-26 Bearing box Ring spring 11 Lead flange/ Lead flange A/ Lead flange B Felt ring 16 Retaining ring R-32 Assembling...
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6-2-6 Receive Lead flange/ Lead flange A/Lead flange B on 1R036, then press-fit Spindle into Spiral bevel gear 37. 1R029 Press the boss portion around the hole of Spiral bevel gear 37 with 1R029. Spiral bevel gear 37 Spindle/ Spindle A (protruded from Ball bearing 6201DDW) Spiral bevel gear 37 1R036...
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Shaft lock Disassembling 7-1-1 Remove four M4x14 Pan head screws, then remove the unit of Bearing box and Spindle/ Spindle A. M4x14 Pan head Bearing box screw (4 pcs.) Spindle/ Spindle A 7-1-2 Push out Shoulder pin 4 with a metal hammer and 1R268. Note: Do not re-use the removed Pin cap because removal of the pin cap damages the inside surface of the cap.
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Stator complete Assembling 8-1-1 8-1-2 Fit four projections* of Housing set into Align the center line of Bearing room four mating cavities* in Stator complete. with the terminal of Stator complete. *Two each L side/ R side Two cavities in Center line of Bearing room Stator complete Two projections of Housing L...
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Switch Assembling of Slide switch Switch lever 9-1-1 As for Slide switch version, hook Switch knob to Switch Switch lever. knob Put Torsion spring 2 into Lever, then pass Pin 2 through the holes of Lever and Torsion spring 2. Lever Torsion spring 2 Pin 2...
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9-1-4 Insert one end of Pin 2 into the hole of Housing L.and put the one end of Torsion spring 2 on the rib of Housing L. The other end of Pin 2 should be inserted into the hole of Housing R. Hook the ends of Torsion spring 2 Put the projection of with the rib of Housing L.
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10 Circuit diagram 10-1 Slide switch models 10-1-1 The orange lead wire end from Controller can be connected to either 1 ↑ or 2 ↑ . The one white lead wire end must be connected to either 1 ↑ or 2 ↑ together with the orange lead wire end, and then the other white lead wire end must be connected solely to the opposite terminal.
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11 Wiring diagram 11-1 Slide switch models 11-1-1 Place Resistor unit and Closed end splice in the area circled by a dot line. Switch terminal side Put the clamping portions of Lead wires covered with a tube from Insulated receptacles out of Stator complete must be routed Switch body.
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11-2 Paddle switch models 11-2-1 Assemble the plate portion of Non-insulated terminal to No. 3 terminal of Switch as drawn left. (The right drawing is wrong. Be careful.) Also, refer to the paddle switch model circuit diagram of section No. 10-2 in page 16. Thick Lead wire from Stator complete Thick Lead wire from Closed end splice...
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