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laguna SmartShop 2 Pro Owner's Manual

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SmartShop 2 Pro Owner's Manual
Laguna Tools
744 Refuge Way, Suite 200
Grand Prairie, TX 75050
lagunatools.com

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  • Page 1 SmartShop 2 Pro Owner’s Manual Laguna Tools 744 Refuge Way, Suite 200 Grand Prairie, TX 75050 lagunatools.com...

  • Page 2: Scope Of This Manual

    SmartShop 2 Pro Owner’s Manual Scope of This Manual This manual outlines the basic procedures for the SmartShop 2 Pro with the Syntech Controller. For detailed instructions and videos, please go to www.lagunatools.com Customer Service For technical support, please contact Laguna Tools Customer Service by phone at 1-800-332-4094, or email Customer Service at customer_service@lagunatools.com.

  • Page 3: Table Of Contents

    Proposition 65 Warning of Harmful Exposure ................10 RECEIVING THE MACHINE ................11 SMARTSHOP 2 PRO OVERVIEW ..............13 Features of the SmartShop 2 Pro ....................13 Components ..........................14 Electrical Cabinet and Control Panel .................... 15 Manual Pulse Generator ....................... 16 MACHINE PLACEMENT ..................
  • Page 4 SmartShop 2 Pro Owner’s Manual Electrical Connections ........................20 Compressed Air connection ......................21 Connecting the Vacuum Pump ..................... 22 Fitting the Dust Hose ........................23 Switching Out the Tooling ......................23 Vacuum Table and Spoil Boards ....................24 Spoil Board Preparation ....................... 25 OPERATION ......................
  • Page 5 SmartShop 2 Pro Owner’s Manual RUNNING A PROGRAM ..................39 Transferring a Program from a Flash Drive .................. 39 Running the Program ........................40 MAINTENANCE AND TROUBLESHOOTING ............. 42 Cleaning the Helical Racks ......................43 Cleaning the Spindle Tray ......................43 Lubrication ............................
  • Page 6 SmartShop 2 Pro Owner’s Manual NOTES:...

  • Page 7: General Information And Safety

    A potentially hazardous situation which, if not avoided, may result in death or serious injury. CAUTION A potentially hazardous situation which, if not avoided, could result in minor or moderate injury. NOTE A helpful tip from Laguna Tools staff. 1.0 General Information and Safety...

  • Page 8: Safety Warnings

    SmartShop 2 Pro Owner’s Manual Safety Warnings 1. Failure to comply with safety instructions may lead to personal injury and/or damage to the equipment. Do not operate the machine unless familiar with all safety instructions, warnings, and signs. 2. Do not operate the machine with the electrical cabinet door open–High Voltage Supply Inside.

  • Page 9: Additional Safety Information

    SmartShop 2 Pro Owner’s Manual Additional Safety Information 1. All motion parameters have been set up by Laguna Tools. If any modifications are required, please have a professional operator perform the changes. 2. Safety Signs should be attached to places that are easy to spot.

  • Page 10: Proposition 65 Warning Of Harmful Exposure

    21. Never stand on the machine. Serious injury may occur if the machine is tipped or if the cutting tool is unintentionally contacted. 22. Consult the Owner’s Manual or Laguna Tools for recommended accessories. Using improper accessories will increase the risk of serious injury or damage.

  • Page 11: Receiving The Machine

    Contact Laguna Tools Customer Service as soon as possible in case of damage. It is advisable to photograph and document any shipping damage. The original packaging is required to return damaged equipment to Laguna Tools.
  • Page 12 SmartShop 2 Pro Owner’s Manual NOTES: 2.0 Receiving the Machine...

  • Page 13: Smartshop 2 Pro Overview

    Designed to cut everything from wood to non-ferrous metals, the Smartshop 2 Pro is dependable and built to last. Constructed with an all-steel frame featuring helical rack and pinion, the Smartshop 2 Pro excels at giving the precision you need with a cut quality rivaling any machine on the market.

  • Page 14: Components

    SmartShop 2 Pro Owner’s Manual Components 1. Electrical Cabinet – The electrical cabinet will be located on the side of the machine. 2. Spindle – The tool plate houses a 12 HP HSD Air-Cooled Spindle 5,000-24,000 RPM 3. Gantry – The gantry straddles the table. It is moved along the length of the table by a helical rack and pinion.

  • Page 15: Electrical Cabinet And Control Panel

    SmartShop 2 Pro Owner’s Manual Electrical Cabinet and Control Panel 1. Main Disconnect Switch – Turn clockwise to turn on the machine power. Turn counterclockwise to turn off power to the machine. 2. Control Display Screen – The operator’s screen, soft keys, and keypad.

  • Page 16: Manual Pulse Generator

    SmartShop 2 Pro Owner’s Manual Manual Pulse Generator 1. Axis Select – Turning this knob clockwise and counterclockwise selects the axis to be moved. 2. Speed Select – Turning this knob clockwise and counterclockwise selects the movement speed of the tool gantry and spindle.

  • Page 17: Machine Placement

    2. Select a solid level floor rated to hold the weight of the SmartShop 2 Pro and workpieces under both static and dynamic loads. Laguna Tools recommends concrete flooring. Consult a licensed and experienced professional if in doubt.

  • Page 18: Leveling The Machine

    Unpacking the Machine NOTE All shipping related claims for loss or damaged goods must be made to Laguna Tools within 24 hours of delivery. Contact Laguna Tools customer service department to make claims for any damaged items/parts.
  • Page 19 Unpacking the SmartShop 2 Pro will require tin snips, a knife, and a wrench. 1. Using the tin snips, cut the banding that is securing the SmartShop 2 Pro to the pallet. 2. Ordered parts will be packed on the machine.

  • Page 20: Assembly And Setup

    SmartShop 2 Pro Owner’s Manual 5.0 Assembly and Setup Once the SmartShop 2 Pro has been properly placed on the floor, the machine is ready for leveling, the placing of the vacuum pump(s), and connections to electricity and air. Electrical Requirements The SmartShop 2 Pro requires permanent, direct power installed by a qualified electrician familiar with industrial best practices.

  • Page 21: Compressed Air Connection

    SmartShop 2 Pro Owner’s Manual CAUTION Laguna Tools does not supply electrical cables. Ensure wires are properly sized according to local codes for the main power and vacuum pump(s). Compressed Air connection The machine is supplied with an air regulator. The input air regulator will need to be adjusted to 101 psi (7 Bar) once the machine has been connected to the air supply (an air pipe is not supplied).

  • Page 22: Connecting The Vacuum Pump

    SmartShop 2 Pro Owner’s Manual CAUTION If conducting repair on the pneumatic system, close the air valve. NOTE Airline poly connection (refer to Figure 5-3) may be removed to install quick disconnect airline fittings. Figure 5–3: Poly Connection and Air Inlet Bowls...

  • Page 23: Fitting The Dust Hose

    SmartShop 2 Pro Owner’s Manual CAUTION DO NOT place vacuum pumps under the machine. Vacuum pumps run hot and may warp the machine frame or damage the worktable. Fitting the Dust Hose 1. Fit a 6-inch dust hose (not supplied) to the dust collection port located at the top of the machine and secure using a hose clamp.

  • Page 24: Vacuum Table And Spoil Boards

    SmartShop 2 Pro Owner’s Manual The face of the collet and the face of the spindle nut will be close to flush. 3. Thread the collet and nut assembly on the tool cone and thread by hand. 4. Press the bit into the collet. The flute of the router bit should be a minimum of 1/16 inch outside the collet.

  • Page 25: Spoil Board Preparation

    The spoil board should not be less than ¾ of an inch thick. The MDF that you purchase will not be perfectly flat. The SmartShop 2 Pro will be cutting to accuracy in the order of a few thousandths of an inch so the spoil board will need to be machined to ensure a flat surface.
  • Page 26 SmartShop 2 Pro Owner’s Manual NOTES: 5.0 Assembly and Setup...

  • Page 27: Operation

    SmartShop 2 Pro Owner’s Manual 6.0 Operation Power On 1. Turn on the circuit breaker knob on the electric cabinet door clockwise to switch on the power. 2. Release the EMERGENCY STOP (E-STOP) button and switch on the PC. The main interface opens following the auto check.

  • Page 28: Homing The Machine

    SmartShop 2 Pro Owner’s Manual Homing the Machine 1. To home the machine, click Home. 2. Click Cycle Start. Tool Touch Off (TTO) Setup Procedures 6.4.1 TTO Setup with TTO Switch To automatically measure the tool length using the TTO Switch: 1.
  • Page 29 SmartShop 2 Pro Owner’s Manual 6.4.2 Manual TTO Setup with the Worktable 1. Switch to the tool number you would like to touch off. 2. Move the spoil board out of the way so a section of the black phenolic vacuum table is visible.

  • Page 30: External Shift & Spoil Board Setup

    SmartShop 2 Pro Owner’s Manual NOTE The machine “B” parameter setting will not be present unless it is selected NOTE Do not delete the disk C and network on the D disk. External Shift & Spoil Board Setup The purpose of this section is to provide clear instructions on the spoil board thickness setup for the Smartshop 2 Pro.
  • Page 31 SmartShop 2 Pro Owner’s Manual 2. Click F3 Offset/Settings Figure 6–4: F3 Offset/Settings Screen 3. Click and highlight the Z “External Shift.” Type in the measured thickness . Then, press ENTER. 4. The spoil board thickness is now set. 6.0 Operation...

  • Page 32: Feed Rate & Speed Adjustment

    SmartShop 2 Pro Owner’s Manual 6.5.2 Flycutting the Spoil Board 1. When flycutting the spoil board, your Z-Zero position should always be set to “Material Surface” or ”Top Of material”. On ALL other jobs, the Z-Zero position should be set to “Machine Bed”...

  • Page 33: Emergency Stop

    SmartShop 2 Pro Owner’s Manual Emergency Stop In case of a safety emergency, press the Emergency Stop button and all the machine parts except for the controller will be disconnected from the power supply to ensure individual and machine safety.
  • Page 34 SmartShop 2 Pro Owner’s Manual 6.9.1 Jog To access the jog screen, press MAIN. Figure 6–5: Jog Screen 1. Rapid – Move the machine rapidly along the different axes X+Y+Z+ X-Y-Z-: In Jog mode, move the machine manually. 2. SP. CW – Spindle Clockwise.

  • Page 35: Multiple Pulse Generator (Mpg) Handwheel

    SmartShop 2 Pro Owner’s Manual The operator can jog the machine in the desired direction. 1. Click on the Machine Jog button to enter. 2. Control the movement with axes directional keys -- X+,X-,Y+, Y-, Z+,Z- CAUTION Click on the G0- key or reduce the speed before entering this mode.

  • Page 36: Auto Mode

    SmartShop 2 Pro Owner’s Manual 6.11 Auto Mode The operator can process a job under this mode. The machine will automatically run the NC program. 1. Select the program file to process. 2. Set the job origin and tool length offset value, then press then press Auto Mode button. This mode is only available after all axes have been homed.

  • Page 37: Part Program Selection

    SmartShop 2 Pro Owner’s Manual NOTE After homing, the mechanical coordinates are all “0”. NOTE The software limit switches of the machine are not enabled until all axes are reset. Do not engage the machine in movement too fast until the axes are reset.
  • Page 38 SmartShop 2 Pro Owner’s Manual 4. ENTER – When the yellow cursor has been moved to X, press F1 on the panel (Latch Machine cord). Choose Yes and press Enter on the panel. 5. Set Workpiece – choose F5 Set Workpiece.

  • Page 39: Running A Program

    SmartShop 2 Pro Owner’s Manual 7.0 Running a Program Secure project material to the worktable. The SmartShop 2 Pro is ready to load and run a program. Transferring a Program from a Flash Drive 1. Insert a Flash Drive. 2. Click F2 Program.

  • Page 40: Running The Program

    SmartShop 2 Pro Owner’s Manual Running the Program CAUTION Before performing a fly cut program, AutoTool must be turned off or damage to the project material, worktable, or machine may result. 1. Click Auto 2. Click F2 Program. 3. Click F8 File Manager.
  • Page 41 SmartShop 2 Pro Owner’s Manual NOTES: 7.0 Running a Program...

  • Page 42: Maintenance And Troubleshooting

    SmartShop 2 Pro Owner’s Manual 8.0 Maintenance and Troubleshooting Performing regular maintenance will ensure optimal performance of the machine. Please follow these maintenance procedures. Failure to follow maintenance procedures will void the warranty. Table is based on 30 hours of use a week...

  • Page 43: Cleaning The Helical Racks

    Cleaning the Helical Racks The helical racks on the SmartShop 2 Pro may collect dust and debris which can interfere with the smooth operation of the gantry and spindle. Clean with a plastic brush following the angle of the grooves.

  • Page 44: Lubrication

    SmartShop 2 Pro Owner’s Manual Figure 8–1: Allen Screws Replace and tighten Allen screws until snug; do not over-tighten. Lubrication The pneumatic system does not need any type of lubricant. Some types of lubricant can damage the machine and compromise its functionality.
  • Page 45 SmartShop 2 Pro Owner’s Manual (R44.9) Spindle unclamp Check spindle tool and unclamp Unclamp Tool Fault failure Alarm signal (R44.10) Spindle clamp Check spindle tool and clamp Clamp tool fault failure Alarm signal 1. Check air pressure and 1. Air pressure failure input signal 2.
  • Page 46 SmartShop 2 Pro Owner’s Manual 1. check cylinder sensor 1. Brush rise in wrong 2. Verify the airline position connections. 2. The airlines are swapped. (R45.5) Brusher up not in 3. Properly reposition the place Alarm 3. The dust head sensor is dust head sensor.
  • Page 47 SmartShop 2 Pro Owner’s Manual 1. Spindle stops If tool cone is inserted, verify (R45.15) Clamp tool signal 2. Feed hold that the #2 on the HSD Spindle lost 3. Faulty wiring has 24 volts. 4. No Startup 1. Spindle stops If tool cone is inserted, verify (R45.16) The spindle no tool...
  • Page 48 SmartShop 2 Pro Owner’s Manual Table no vacuum or positioning Check pump and contactor (R591.0) cylinder not dropped wires are wired correctly (R590.8) After Tool change, Tool length measurement function Auto Tool Open Hint (R590.4) Change tool reset, 1. Press reset during tool Dust hood up/down button not please check No.1 ATC tool...
  • Page 49 SmartShop 2 Pro Owner’s Manual Check magazine and spindle (R591.1) Magazine has been reset tool NO. is T1 Spindle stopped during tool (R591.4) Check spindle tool number change Error Code Potential Issue(s) Resolution(s) 1. Verify the airline 1. The airlines are swapped.
  • Page 50 SmartShop 2 Pro Owner’s Manual Check program syntax Syntax Error Programming error. according to symbol appears on the screen. X, Y, or Z not yet back home The machine is not homed. Home the machine. 1. Check whether the setting...
  • Page 51 SmartShop 2 Pro Owner’s Manual (file of backup parameter is PARAM.LKN). 2. Replace the first CF card (please note that the first CF card needs DOS boot system and CNC kernel software). Once this case happens, back Parameter storage access up the machining data of user to The second CF card error.
  • Page 52 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. For the first and the second reason, change PIO5. 1. PIO5 error Permanent storage data CRC 2. For the third reason, using check failure, re-calibrate 2. Fram CRC error...
  • Page 53 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) Parameter setting error. Ex: Assume the machine exists XYZ axes, each associated axis group is set as follows: Pr701 = Pr702 = Pr703 =5(XYZ axes belong to the 1 Please check the matching...
  • Page 54 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. Install the software version that supports the machine model, ex: EZ type uses 1. The hardware doesn’t support 9.242 software version. Or software version set on the open the option, ex: controller, ex: EZ milling setups option1 “EZ2/3/4 upgrade...
  • Page 55 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. Scan CF card disk. CF card is damaged, so 2. Try setting again or check Use last known data, re- registry.dat and regisrty.mir files whether machining data calibrate before machining are also damaged.
  • Page 56 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. CF card may be seriously damaged and CF card should be processed soon. 1. Scan CF card. Machine data file fault error, 2. Registry.dat or registry.mir file 2. Check whether the re-calibrate before machining is set to read-only.
  • Page 57 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. Recommend that low interpolation time interval setting (parameter 3203) is not less than 2000. 2. Reduce the velocity to do the test if max rapid travel federate is too high (Pr462- 1.
  • Page 58 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) 1. Do not shut down the controller when alarm occurs. Please check whether the value of No 8, 9, 10 in diagnose function is zero (0). 2. Check whether the mechanical lubrication system is good.
  • Page 59 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) Servo driver alarm is typically because of external causes. Ex: Follow the steps in driver’s High temperature, connecting wire Servo Driver Alarm application manual to solve error, internal parameters is set alarm.
  • Page 60 SmartShop 2 Pro Owner’s Manual Remove alarm and let axis First Positive software limit Stroke movement of machine table moves to negative movement exceed exceeds the setting value out of the stroke protection software. Error Code Potential Issue(s) Resolution(s) Remove alarm and let axis...
  • Page 61 SmartShop 2 Pro Owner’s Manual 1. Cancel instantly movement of 1. Avoid man-made machine by hand. movement. Cannot back control mode 2. Drive gain is set poorly. 2. Check the driver’s position when move Therefore, when cancelling loop gain and speed loop instantly, motor will be gain setting.
  • Page 62 SmartShop 2 Pro Owner’s Manual 1. Check the external motion 1. Servo motor doesn’t receive of machine table. control due to external force. 2. Check the setting parameter 2. Parameter of drive – inner loop of drive. gain is too small.
  • Page 63 SmartShop 2 Pro Owner’s Manual 1. Use MPG mode to move machine table to opposite direction once discovering that machine table stops on 1. Machine table exceeds the switch. protection point. 2. If machine table is not on Positive hardware limit 2.
  • Page 64 SmartShop 2 Pro Owner’s Manual Grammar of PLC axis program Check grammar of PLC axis Program error in PLC axis error. program. The matching program switches to Contact machinery System memory too low PLC axis. manufacturers. Error Code Potential Issue(s) Resolution(s) 1.
  • Page 65 SmartShop 2 Pro Owner’s Manual 2. Motor running causes 2. Start the resonance resonance phenomenon. frequency inhibition ability of driver. 3. Contact machinery manufacturers for help. 1. Motor encoder is interfered. 1. Check whether the 2. 2 encoder loop is interfered.
  • Page 66 SmartShop 2 Pro Owner’s Manual Not set home position. Do not use C25~to set the home of Absolute encoder to search Absolute coder will not work the machine. home. Absolute position battery The battery of absolute encoder Change the battery.
  • Page 67 SmartShop 2 Pro Owner’s Manual Check whether logic is clear and Expression too complex Programming error connect. EXIT statement outside loop Check whether EXIT command Programming error statement in program is used correctly. Change MACRO program to Repeat loop too deep Programming error avoid too many loop commands.
  • Page 68 SmartShop 2 Pro Owner’s Manual Absent ‘END REPEAT’ Check MACRO program to keyword in REPEAT Programming error confirm whether REPEAT loop statement has END_REPEAT. Check MACRO program to Absent ‘DO’ keyword in Programming error confirm whether WHILE loop WHILE statement uses DO correctly.
  • Page 69 SmartShop 2 Pro Owner’s Manual Check MACRO program. In CASE statement, ‘;’ or ‘,’ is Absent ‘:’ or ‘,’ delimiter in Programming error correct. However, the operator CASE statement should use ‘;’ when finishing CASE command. Please check the machining...
  • Page 70 SmartShop 2 Pro Owner’s Manual Check machining program to ensure that G65 calls MACRO Macro call too deep Programming error subprogram that has less than twelve (12) layers. Check machining program to ensure that G66 calls MACRO Modal macro call too deep...
  • Page 71 SmartShop 2 Pro Owner’s Manual Write M99 at the end of Sub program no M99 Programming error subprogram. Dividing that single block into Too many G code Programming error others single block that has less than 10G codes. Too many (I,J,K) triples Programming error Check the machining program.
  • Page 72 SmartShop 2 Pro Owner’s Manual Please check the machining Macro program error Programming error program. Tool length offset change at Please check the machining Programming error program. Radius compensation cancel Please check the machining Programming error at arc program. Radius compensation startup...
  • Page 73 SmartShop 2 Pro Owner’s Manual 2. Check to confirm whether working plane and round plane are the same. Block end point exceed Check the machining program Program error software limit and correct coordinate position. Check the machining program GOTO label must be integer Program error and input integer to GOTO label.
  • Page 74 SmartShop 2 Pro Owner’s Manual Please check the program and Tool radius number, D, Programming error use the tool radius number D in should be integer integer. Tool selection number, T, Please check the program and Programming error should be integer use the tool number T in integer.
  • Page 75 SmartShop 2 Pro Owner’s Manual Change the return sequence M99 return sequence Program error number P of M99 into an number, P, must integer integer. Verify the number of work Workpiece number over Program error pieces in the allowed range of range the controller.
  • Page 76 SmartShop 2 Pro Owner’s Manual Error Code Potential Issue(s) Resolution(s) Do not let chamfer command Corner round and chamfer Program error and fillet command exist in the cmd. conflict same line. Invalid G Code Program error Enter the valid G-Code.
  • Page 77 SmartShop 2 Pro Owner’s Manual Reconnect a good Communication link failure communication link. Error Code Potential Issue(s) Resolution(s) Contact with the machinery Loading page size too small manufacturer. Reduce the program size or split File size too large Program error program into two (2) subprograms.
  • Page 78 SmartShop 2 Pro Owner’s Manual NOTES: 8.0 Maintenance and Troubleshooting...

  • Page 79: Warranties

    Any machines returned to Laguna Tools must be returned with packaging in the same manner in which it was received. A part or blade is being returned must have adequate packaging to ensure it is not damaged during shipping. In...
  • Page 80 Laguna Tools Customer Support Website. The labor required to install replacement parts is the responsibility of the user. Laguna Tools is not responsible for damage or loss caused by a freight company or other circumstances not in our control. All claims for loss or damaged goods must be notified to Laguna Tools within twenty-four (24) hours of delivery.
  • Page 81 SmartShop 2 Pro Owner’s Manual Laguna Tools Warranty 9.0 Warranties...
  • Page 82 Laguna Tools, Inc. 744 Refuge Way, Suite 200 Grand Prairie, TX 75050 1-800-234-1976 www.lagunatools.com Copyright © 2025 Laguna Tools, Inc. All rights reserved.

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