How to contact Permobil Introduction This is a service manual for a Permobil power Permobil Ltd. wheelchair. The Service Manual is not a stand- Unit 7, Polaris Centre, 41 Brownfields alone document, but rather a complement to the Welwyn Garden City, Herts, AL7 1AN user manual.
Important information Technical support Spare parts and accessories Disposal and recycling Safety Types of warning signs Specifications Serial number labels 3.1.1 Serial number label on the chassis 3.1.2 Serial number label on the seat tilt 3.1.3 Serial number label on the Power Platform module 3.1.4 Serial number label on the control panel Repairs...
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4.3.33 Remove/install rear lights and indicators Control panel and electronics 4.4.1 Remove/install R-net control panel 4.4.2 Remove/install cabling of the R-net control panel 4.4.3 Remove/install ICS switch box 4.4.4 Remove/install Power Platform module 4.4.5 Remove/install Power Platform cabling 4.4.6 Remove/install antenna 4.4.7 Remove/install antenna cabling 4.4.8...
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Troubleshooting Troubleshooting guide Diagnostics R-net LED control panel 9.2.1 Battery voltage indicator 9.2.2 Steady 9.2.3 Slowly flashing red LEDs 9.2.4 Rapidly flashing 9.2.5 Example of error messages and remedies Diagnostics R-net LCD control panel 9.3.1 General 9.3.2 Diagnostic screens 9.3.3 Example of a screen showing system fault 9.3.4 System log...
See 3.1.1 Serial number label on the chassis. Spare parts and accessories Spare parts and accessories must be ordered through Permobil. Only use accessories and spare parts that are authorised by Permobil.
M Corpus VS Safety - Types of warning signs Safety Types of warning signs The following types of warning signs are used in this manual: WARNING! Indicates a hazardous situation which, if not avoided, could result in injury or death as well as damage to the product or other property.
M Corpus VS Specifications - Serial number labels 3 Specifications Serial number labels 3.1.1 Serial number label on the chassis XXXXXXXXXXXX XX kg / XX lb Model: Name and XXXXXX Model version: XXXXXX address of the XXXXXX: XXXXXX manufacturer HVIN:...
M Corpus VS Specifications - Serial number labels 3.1.2 Serial number label on the seat tilt 3.1.2.1 Details The serial number label is located on the left side of the seat tilt. You may need to tilt the seat to see the serial number label.
M Corpus VS Repairs - General information 4 Repairs General information 4.1.1 Overview of the instructions Heading Illustration that shows the main steps of the service Icons for wiring and more info (shown if more information is needed to perform the task)
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M Corpus VS Repairs - General information 4.1.2.3 Checking for damage on other parts Check for damage on other parts when you service the wheelchair. Replace damaged parts as needed. 4.1.2.4 Test the functionality Test the functionality of the parts that you have repaired or adjusted on the wheelchair.
M Corpus VS Repairs - Seat Seat 4.2.1 Remove/install seat 9.8 Nm (7.2 lb-ft) x 6 4.2.1.1 Tools Allen key 4 mm and 5 mm Circlip pliers 4.2.1.2 Removing the seat Always check 4.1.2 General instructions before you start. 2. Lift the seat cushion straight up to remove it.
M Corpus VS Repairs - Seat 6. Disconnect the trunk cable and the ICS cable from the seat hub on the back of the backrest. Release the cables from the cable hook 7. Disconnect the main LIN/ICS cable, the ICS extension cable 1.2, and the AP elevator tilt motor cable from the fifth,...
M Corpus VS Repairs - Seat 5. Attach the LIN/ICS cable, the ICS extension cable 1.2, and the AP elevator tilt motor cable to the cable clips 6. Torque the screws on the cable clips to 1.2 Nm (0.9 lb-ft).
M Corpus VS Repairs - Seat IMPORTANT! Always check General instructions before you start. Adjust seat width Adjust seat depth Adjust thigh support 4.2.2.1 Tools Allen key 4 mm 4.2.3 Remove/install parallel armrest rod 24 Nm (17.7 lb-ft) x1 4.2.3.1 Tools...
M Corpus VS Repairs - Seat 4.2.4 Remove/install UniTrack rails 9.8 Nm (7.2 lb-ft) x 2 IMPORTANT! Always check General instructions before you start. 4.2.4.1 Tools Allen key 5 mm Torque wrench Repairs - 17...
M Corpus VS Repairs - Seat Adjust backrest height Adjust trunk support height 4.2.6 Remove/install backrest cover 4.2.6.1 Tools Allen key 3 mm 4.2.7 Remove/install backrest actuator 9.8 Nm (7.2 lb-ft) x 1 Repairs - 19...
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M Corpus VS Repairs - Seat 47 Nm (34.7 lb-ft) x1 Grease 4.2.7.1 Tools Torque wrench Allen key 3 mm, 5 mm, and 8 mm Socket 17 mm Grease (Lubetec Red Guard or equivalent) 4.2.7.2 Removing the backrest actuator IMPORTANT! Hold the backrest firmly Hold the backrest firmly when you remove the backrest actuator.
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M Corpus VS Repairs - Seat 9. If the seat width is 420 mm (17") or smaller, widen the right side of the seat to make it possible to disconnect the connector. 10. Loosen the screws that secure the cable clips.
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M Corpus VS Repairs - Seat 11. Install the thigh supports. 12. Attach the seat cushion. 13. Test the system to make sure that the seat functions operate properly. Pay particular attention to the tilt and the seat lift in both directions of travel. Make sure that the textile cover cannot become entangled in the rotating spindle.
M Corpus VS Repairs - Seat 4.2.8 Remove/install backrest actuator bracket 2.9 Nm (2.2 lb-ft) x1 9.8 Nm (7.2 lb-ft) x1 9.8 Nm (7.2 lb-ft) x1 4.2.8.1 Tools Torque wrench Allen key 3 mm, 5 mm, and 8 mm Socket 10 mm 4.2.8.2 Removing backrest actuator bracket...
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M Corpus VS Repairs - Seat 4. Remove the thigh supports. 5. Remove the seat plates. See 4.2.2 Remove/install seat plates, page 15. 6. Remove the two screws that secure the seat plate brackets on the left side. 7. If the seat width is in the most narrow position, remove screw .
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M Corpus VS Repairs - Seat 4.2.8.3 Installing the backrest actuator bracket Fit the leaf spring on the actuator bracket. 2. Fit the key on top of the leaf spring 3. Fit the front screw through the seat plate into the actuator bracket.
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M Corpus VS Repairs - Seat 8. Fit the screw through the bushing and the rear seat bar. 9. Torque the screw to 2.9 Nm (2.2 lb-ft). 10. Torque the front attachment and the rear attachment to 9.8 N m (7.2 lb-ft). See intro view.
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, the function has been triggered and the bracket must be reassembled and some parts must be replaced. The parts needed are included in the spare parts kit. Contact Permobil or your dealer for further information. Repairs - 27...
M Corpus VS Repairs - Seat 4.2.9 Remove/install armrest 9.8 Nm (7.2 lb-ft) x 1 9.8 Nm (7.2 lb-ft) x 1 IMPORTANT! Always check General instructions before you start. Adjust the adjustment bar bracket 4.2.9.1 Tools Block spanner 10 mm...
M Corpus VS Repairs - Seat 4.2.10 Remove/install adjustment mechanism for armrest height Repairs - 29...
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M Corpus VS Repairs - Seat 9.8 Nm (7.2 lb-ft) x 4 1.2 Nm (0.9 lb-ft) x2 Loctite 4.2.10.1 Tools Torque wrench Allen key 3 mm and 5 mm Loctite 2701 4.2.10.2 Removing the adjustment mechanism for armrest height Always check 4.1.2 General instructions before you start.
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M Corpus VS Repairs - Seat 9. Loosen the two screws on the left and the right side of the backrest profile. 10. Pull the backrest profile straight up from the hinge and slewing bracket. 11. Loosen the screws on the left and right side of the backrest top cover and pull out the top cover.
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M Corpus VS Repairs - Seat 13. Unscrew the adjustment bar and pull it straight up. 32 - Repairs...
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M Corpus VS Repairs - Seat 4.2.10.3 Installing the adjustment mechanism for armrest height Put the rod into the backrest profile and at the same time screw on the driver 2. Apply thread locker (Loctite 2701) to the ends of the...
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M Corpus VS Repairs - Seat 3. Install the four screws that hold the top bracket and the seat hub bracket. 4. Torque the screws to 9.8 Nm (7.2 lb. ft.). 5. Push the backrest top cover straight down into the backrest profile.
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M Corpus VS Repairs - Seat 11. Assemble the joint for the backrest slide function using the screw supplied. 12. Torque the screw to 9.8 Nm (7.2 lb-ft). 13. Carefully put the armrests and hinge unit back to their original position.
M Corpus VS Repairs - Seat 4.2.11 Remove/install panel holder 9.8 Nm (7.2 lb-ft) x 1 9.8 Nm (7.2 lb-ft) x1 4.2.11.1 Tools Allen key 4 mm and 5 mm Diagonal pliers 4.2.11.2 Removing panel holder Always check 4.1.2 General instructions before you start.
M Corpus VS Repairs - Seat 4.2.11.3 Installing panel holder 5. Install the panel holder. See intro view. 6. Install the control panel cabling. See . 7. Install the backrest cover. See 4.2.6 Remove/install backrest cover. Adjust the rotational panel holder...
M Corpus VS Repairs - Seat 4.2.13 Remove/install leg support actuator 9.8 Nm (7.2 lb-ft) x 1 24 Nm (17.7 lb-ft) x 1 Grease 4.2.13.1 Tools Torque wrench Allen key 5 mm and 8 mm Grease: Lubetec Red Guard or MICROLUBE GL 261/GL 262 4.2.13.2 Removing leg support actuator...
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M Corpus VS Repairs - Seat 4.2.13.3 Installing the leg support actuator The leg support actuator exists in two different versions. What sets them apart is the direction of the actuator motor. For a standing wheelchair, the actuator motor points forward and for the other wheelchairs, the actuator motor points to the rear.
M Corpus VS Repairs - Seat 11. Make sure that the seat functions work properly. Pay particular attention to the operation of the tilt and the seat lift in both directions of travel. Make sure the textile cover cannot become entangled in the rotating spindle.
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M Corpus VS Repairs - Seat 3. Remove the seat cushion. 4. Remove the thigh supports. 5. Remove the seat plates on the right side. See 4.2.2 Remove/install seat plates. 6. Remove the UniTrack rail from the right side of the seat.
M Corpus VS Repairs - Seat 4.2.15 Remove/install power extension leg support 24 Nm (17.7 lb-ft) x1 4.2.15.1 Tools Torque wrench Allen key 5 mm and 8 mm Circlip pliers 4.2.15.2 Removing power extension leg support Always check 4.1.2 General instructions before you start.
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M Corpus VS Repairs - Seat 4. Disconnect the leg support extension actuator connector from the fifth position in the junction box. 5. Remove the power extension leg support. See intro view. 4.2.15.3 Installing power extension leg support Do not put any weight on the leg support when you work on it.
M Corpus VS Repairs - Seat 4.2.16 Remove/install actuator for leg support extension 4.2.16.1 Tools Torque wrench Allen key 4mm Spanner 10 mm Circlip pliers 44 - Repairs...
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M Corpus VS Repairs - Seat 4.2.16.2 Removing the actuator for leg support extension Do not put any weight on the leg support when you work on it. Always check 4.1.2 General instructions before you start. 2. Remove the seat cushion.
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M Corpus VS Repairs - Seat 7. Remove the footplate units. They are held in place by two screws on each leg support. 8. Remove the power extension leg support. See 4.2.15 Remove/install power extension leg support. 9. Remove the leg support cap from the bottom of the leg support.
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M Corpus VS Repairs - Seat 4.2.16.3 Installing the actuator for leg support extension Do not put any weight on the leg support when you work on it. Manually extend the actuator approximately 110 mm (4.3"). 2. Install the actuator for leg support extension. See intro view.
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M Corpus VS Repairs - Seat 9. Install the footplate units with two screws on each side of the leg support. 10. Torque the screws to 9.8 Nm (7.2 lb-ft). 11. Route the cable up and behind the front of the seat frame.
M Corpus VS Repairs - Seat 4.2.17 Remove/install footplates 24 Nm (17.7 lb-ft) x 1 WARNING! Risk of injury while adjusting footplates Do not place any weight or load on the footplates while adjusting the footplates. 4.2.17.1 Tools Torque wrench...
M Corpus VS Repairs - Seat 4.2.18 Remove/install knee pads 5.7 Nm (4.2 lb-ft) x 2 5.7 Nm (4.2 lb-ft) x4 4.2.18.1 Tools Torque wrench Allen key 3 mm and 4 mm 50 - Repairs...
M Corpus VS Repairs - Seat 4.2.19 Remove/install knee support Pull the support frame upwards to make sure that the tube is locked in position. It should not be possible to pull the support frame upwards without releasing the latch WARNING! Use the leg support tilt cautiously If the user sits in the wheelchair, do not use the leg support tilt when a knee support is in place.
M Corpus VS Repairs - Chassis 4.3.3 Remove/install wheel lock cover 1.2 Nm (0.9 lb-ft) x 1 1.2 Nm (0.9 lb-ft) x2 IMPORTANT! Always check General instructions before you start. 4.3.3.1 Tools Allen key 3 mm 4.3.4 Remove/install front swing arm covers...
M Corpus VS Repairs - Chassis 4.3.6 Remove/install AP elevator 24 Nm (17.7 lb-ft) x8 24 Nm (17.7 lb-ft) x2 4.3.6.1 Tools Torque wrench Circlip pliers Allen key 2.5 mm, 3 mm, 4 mm, 5 mm and 6 mm Torx key T–20 Block spanner 9 mm 4.3.6.2 Removing the AP elevator...
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M Corpus VS Repairs - Chassis 4.3.6.3 Installing the AP elevator IMPORTANT! Before the AP is installed Follow instructions 1 to 16 before you install the AP elevator on the chassis. Always check 4.1.2 General instructions before you start. 2. Raise the seat lift to its highest position.
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M Corpus VS Repairs - Chassis 9. Install the short screw , washer, spring , and rod 10. Put the spring through the carriage. 11. Install the long screw and washer. 12. Torque the screws to 9.8 N m (7.2 lb-ft).
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M Corpus VS Repairs - Chassis 25. Install the Power Platform cabling from chassis to seat. See 4.4.5 Remove/install Power Platform cabling. 26. Install the front and top chassis covers. See 4.3.1 Remove/install chassis main covers. 27. Install the seat plates. See 4.2.2 Remove/install seat plates.
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M Corpus VS Repairs - Chassis 8. Remove the circlip and the bolt at the back of the parallel armrest rod. 9. Remove the front screw of the leg support actuator. See 4.2.13 Remove/install leg support actuator. 10. Remove the seven screws marked that secure the rear section of the seat frame.
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M Corpus VS Repairs - Chassis 13. Remove the protective rubber cover underneath the chassis to gain access to the seat elevator axle Manual adjustment of height and angle Fold the leg support upwards to gain access to the seat elevator axle 2.
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M Corpus VS Repairs - Chassis Reassemble after manual operation Put back the rubber cover. 2. Attach the power motor of the seat tilt mechanism with the screws 3. Torque the screws to 1.9 N m (1.4 lb-ft). 4. Calibrate the actuator if the rear section of the seat frame has been moved.
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M Corpus VS Repairs - Chassis 9. Attach the rear attachment screw of the UniTrack rail the left and right side of the seat. 10. Torque the screw to 9.8 Nm (7.2 lb-ft). 11. Carefully press the bracket into place on the axle to install the top cover for the leg support.
M Corpus VS Repairs - Chassis 4.3.7 Remove/install AP elevator tilt actuator 4.3.7.1 Tools Torque wrench Allen key 2.5 mm, 3 mm, 4 mm and 5 mm Brush Grease (Molycote PG-75 or equivalent lubricant compatible with plastic and elastomer) Measuring tape Circlip pliers Strap with ratchet, approved for >...
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M Corpus VS Repairs - Chassis 4. Remove the screws 5. Remove the cable clips 6. Move the seat forwards to access the four screws of the rear actuator bracket. 7. Remove the four screws that hold the rear actuator bracket.
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M Corpus VS Repairs - Chassis 8. Remove the two screws that secure the front actuator bracket. 9. Remove the two screws and the two plastic plugs that secure the rear bumper. 10. Temporarily attach the seat with two screws to keep it in position.
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M Corpus VS Repairs - Chassis 11. Use emergency mode to carefully tilt the seat. See 6.2.3 Emergency mode. 12. Secure the seat with a strap. Attach the strap around the leg support and the shaft. 13. Remove the tilt motor cable of the AP elevator. See 4.4.9 Remove/install tilt motor cable of the AP elevator.
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M Corpus VS Repairs - Chassis 15. Remove the rod and circlip. 16. Remove the two screws that secure the textile cover. 17. Scrap the bearing and the textile cover . Always replace the textile cover when the actuator is replaced.
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M Corpus VS Repairs - Chassis 4.3.7.3 Installing the tilt actuator of the AP elevator Before you start the installation, make sure that the seat is raised and that the strap is in position around the leg support and the shaft.
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M Corpus VS Repairs - Chassis 5. Place the actuator axle in the center hole of the carriage. 6. Put the textile cover on the AP actuator. 7. Install the two screws that secure the textile cover. 8. Torque the screws to 5.7 Nm (4.2 lb-ft).
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M Corpus VS Repairs - Chassis 10. Attach the locking plate to the plastic nut. 11. Secure the locking plate with a screw 12. Torque the screw to 5.7 Nm (4.2 lb-ft). 13. Install rod and circlip to secure the AP actuator to the top plate.
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M Corpus VS Repairs - Chassis 17. Install the two screws that secure the front actuator bracket. 18. Torque the screws to 12.7 Nm (9.4 lb-ft). 19. Remove the two screws that hold the seat in place. 20. Move the seat forwards.
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M Corpus VS Repairs - Chassis 21. Install the four screws that secure the rear actuator bracket. 22. Torque the screws to 7.4 Nm (5.5 lb-ft). 23. Install the screws and the cable clips 24. Install the two screws and the two plastic plugs that secure the rear bumper.
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M Corpus VS Repairs - Chassis 29. Make sure that the seat functions operate correctly. Pay particular attention to the operation of the tilt and the seat lift in both directions of travel. Make sure that the textile cover cannot become entangled in the rotating spindle.
M Corpus VS Repairs - Chassis 4.3.8 Remove/install lift motor and belt for AP elevator 9.8 Nm (7.2 lb-ft) x3 4.3.8.1 Tools Allen key 5 mm and 6 mm Tension gauge belt 4.3.8.2 Removing the lift motor and belt for the AP elevator Always check 4.1.2 General instructions before you start.
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M Corpus VS Repairs - Chassis 4. Disconnect the motor cable of the seat elevator from the Power Platform connection. 5. Remove the two screws that secure the protective plate underneath the motor. 6. Remove the lift motor and belt for the AP elevator. See intro view.
M Corpus VS Repairs - Chassis 5. Connect the motor cable of the seat elevator to the Power Platform connection 6. Install the two screws that secure the protective plate underneath the motor. 7. Torque the two screws to 12.7 Nm (9.4 lb-ft).
M Corpus VS Repairs - Chassis 2.9 Nm (2.2 lb-ft) x9 4.3.9.1 Tools Allen key 2.5 mm 4.3.10 Remove/install AP elevator battery pole protection 4.3.10.1 Tools 78 - Repairs...
M Corpus VS Repairs - Chassis 4.3.12 Remove/install AP elevator spring unit 9.8 Nm (7.2 lb-ft) x 1 9.8 Nm (7.2 lb-ft) x2 4.3.12.1 Tools Allen key 4 mm 4.3.13 Remove/install AP elevator track wheel 80 - Repairs...
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M Corpus VS Repairs - Chassis 24 Nm (17.7 lb-ft) x 2 4.3.13.1 Tools Torque wrench Block spanner 17 mm Allen key 6 mm 4.3.13.2 Removing the track wheel kit of the AP elevator Always check 4.1.2 General instructions before you start.
M Corpus VS Repairs - Chassis 4.3.14 Remove/install batteries 24 Nm (17.7 lb-ft) x2 24 Nm (17.7 lb-ft) x 2 4.3.14.1 Tools Torque wrench Allen key 5 mm and 6 mm Ring wrench 10 mm 4.3.14.2 Removing the batteries Always check 4.1.2 General instructions before you start.
M Corpus VS Repairs - Chassis WARNING! Do not short-circuit the battery Be careful when you use anything metallic when working on the batteries. If you short-circuit the battery, it can lead to bodily injury. 11. Remove the four screws , with washers, that secure the battery box.
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M Corpus VS Repairs - Chassis 2. Make sure that the batteries are positioned correctly. 3. Check the wheelchair to confirm the specified battery type 4. Place the four wires on the correct terminals on the batteries as shown in the diagram .
M Corpus VS Repairs - Chassis 4.3.17 Remove/install drive units 1.2 Nm (0.9 lb-ft) x 1 9.8 Nm (7.2 lb-ft) x4 4.3.17.1 Tools Torque wrench Allen key 6 mm 4.3.17.2 Removing the drive units Always check 4.1.2 General instructions before you start.
WARNING! Do not remove the wheel hub Do not remove the wheel hub from the drive unit when you perform service on the wheel. Permobil recommends that the wheel bolts are used once only, since the TUF-LOK thread lock fluid wears off. 4.3.18.1 Tools...
M Corpus VS Repairs - Chassis 4.3.19 Remove/install drive wheel rim 9.8 Nm (7.2 lb-ft) x 6 200-250 kPa (29-36 psi) WARNING! Release air from the tyre Release air from the tyre before you take the wheel rim apart. If you do not, the tyre can explode and cause bodily injury.
M Corpus VS Repairs - Chassis 4.3.20 Remove/install castors 24 Nm (17.7 lb-ft) x 1 4.3.20.1 Tools Torque wrench Allen key 6 mm Jack 4 blocks for securing the wheelchair 4.3.21 Remove/install castor rim 9.8 Nm (7.2 lb-ft) x3 Repairs - 89...
M Corpus VS Repairs - Chassis 4.3.21.1 Tools Allen key 6 mm 4.3.22 Remove/install wheel fork 24 Nm (17.7 lb-ft) x 1 4.3.22.1 Tools Allen key 6 mm 90 - Repairs...
M Corpus VS Repairs - Chassis 4.3.23 Remove/install wheel lock 3 Nm (2.2 lb-ft) x2 3 Nm (2.2 lb-ft) x1 Loctite 243 4.3.23.1 Tools Allen key 3 mm and 4 mm 4.3.23.2 Removing wheel lock Always check 4.1.2 General instructions before you start.
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M Corpus VS Repairs - Chassis 2. The brake release lever has an end position screw . This screw is installed in a different position depending on whether the magnetic wheel lock is installed on the right or left drive unit. Install the end position screw in the hole on the outside of the lever.
M Corpus VS Repairs - Chassis 4.3.24 Remove/install friction brakes 24 Nm (17.7 lb-ft) x 1 IMPORTANT! Always check General instructions before you start. Repairs - 93...
M Corpus VS Repairs - Chassis 4.3.24.1 Tools Torque wrench Allen key 6 mm 4.3.25 Remove/install rear swing arms 24 Nm (17.7 lb-ft) x 1 24 N m (17.7 lb-ft) x1 4.3.25.1 Tools Allen key socket 6 mm 94 - Repairs...
M Corpus VS Repairs - Chassis 4.3.26 Remove/install front swing arms 24 N m (17.7 lb-ft) 4.3.26.1 Tools Torque wrench Allen key 6 mm 4.3.26.2 Removing the front swing arm Always check 4.1.2 General instructions before you start. 2. Remove the drive wheel. See 4.3.18 Remove/install the drive wheels.
M Corpus VS Repairs - Chassis 4.3.28.1 Tools Torque wrench Allen key 6 mm 4.3.28.2 Removing the shock absorbers Always check 4.1.2 General instructions before you start. 2. Remove the drive wheel. See 4.3.18 Remove/install the drive wheels. 3. Remove the rear spring. See 4.3.27 Remove/install rear spring.
M Corpus VS Repairs - Chassis Allen key 6 mm 4.3.29.2 Removing the flex link Always check 4.1.2 General instructions before you start. 2. Remove the drive wheel. See 4.3.18 Remove/install the drive wheels. 3. Remove the front swing arm. See 4.3.26 Remove/install front swing arms.
M Corpus VS Repairs - Chassis 4.3.30.2 Removing the suspension unit Always check 4.1.2 General instructions before you start. 2. Remove the drive wheel. See 4.3.18 Remove/install the drive wheels. 3. Remove the rear swing arm. See 4.3.25 Remove/install rear swing arms.
M Corpus VS Repairs - Chassis 4.3.32 Remove/install front lights 5.7 Nm (4.2 lb-ft) x 1 4.3.32.1 Tools Allen key 4 mm 4.3.32.2 Removing the front lights Always check 4.1.2 General instructions before you start. 2. Turn off the main circuit breaker.
M Corpus VS Repairs - Chassis 4.3.32.3 Installing the front lights Install the front lights. See intro view. 2. Adjust the angle of the front light to the preferred position. See 5.3.1 Adjust front lights. 3. Torque the screw that secures the bracket to the swing arm to 5.7 N m (4.2 lb-ft).
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M Corpus VS Repairs - Chassis 4. Disconnect the rear light cable from the rear light unit. 5. Remove the rear lights and indicators. See intro view. 4.3.33.3 Installing the rear lights and indicators Connect the rear light cable to the rear light unit.
M Corpus VS Repairs - Control panel and electronics Control panel and electronics 4.4.1 Remove/install R-net control panel 2.9 Nm (2.1 lb-ft) x 2 2.9 Nm (2.1 lb-ft) x2 4.4.1.1 Tools Allen key 2.5 mm and 4 mm Repairs - 103...
M Corpus VS Repairs - Control panel and electronics 4.4.2 Remove/install cabling of the R-net control panel 4.4.2.1 Tools Philips screwdriver 4.4.2.2 Removing the cabling of the R-net control panel Always check 4.1.2 General instructions before you start. 2. Remove the backrest cover. See 4.2.6 Remove/install backrest cover.
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M Corpus VS Repairs - Control panel and electronics 5. Remove the two screws that secure the cable protection 6. Release the cable of the R-net control panel from the cable hook and then pull the cable out of the cable clips under the armrest 7.
M Corpus VS Repairs - Control panel and electronics 2.9 Nm (2.1 lb-ft) x2 4.4.3.1 Tools Allen key 2.5 mm and 4 mm 4.4.4 Remove/install Power Platform module 2.9 Nm (2.1 lb-ft) x2 4.4.4.1 Tools Socket 8 mm 4.4.4.2 Removing the Power Platform module Always check 4.1.2 General instructions before you start.
M Corpus VS Repairs - Control panel and electronics 4.4.4.3 Installing the Power Platform module Install the Power Platform module. See intro view. 2. Connect all cables to the Power Platform module. The connection sequence is as follows. 3. Connect the antenna cables 4.
M Corpus VS Repairs - Control panel and electronics 4.4.6 Remove/install antenna 1.2 Nm (0.9 lb-ft) x1 4.4.6.1 Tools Allen key 5 mm 4.4.6.2 Removing the antenna Always check 4.1.2 General instructions before you start. 2. Remove the top and rear chassis covers. See 4.3.1 Remove/install chassis main covers.
M Corpus VS Repairs - Control panel and electronics 4.4.7 Remove/install antenna cabling 4.4.7.1 Tools 4.4.7.2 Removing the antenna cabling Always check 4.1.2 General instructions before you start. 2. Remove the top and rear chassis covers. See 4.3.1 Remove/install chassis main covers.
M Corpus VS Repairs - Control panel and electronics 4.4.8 Remove/install seat hub 4.4.8.1 Tools 4.4.8.2 Removing the seat hub Always check 4.1.2 General instructions before you start. 2. Remove the backrest cover. See 4.2.6 Remove/install backrest cover. 3. Remove all seat hub connectors. See 6.2.2 Seat hub.
M Corpus VS Repairs - Control panel and electronics 4.4.9 Remove/install tilt motor cable of the AP elevator 1.2 Nm (0.9 lb-ft) x3 4.4.9.1 Tools Torque wrench Allen key 3 mm 4.4.9.2 Removing the tilt motor cable of the AP elevator Always check 4.1.2 General instructions before you start.
M Corpus VS Repairs - Control panel and electronics 2. Fit the tilt motor cable of the AP elevator in the cable clips on the left side of the AP elevator. 3. Torque the screw on the cable clips to 1.2 N m (0.9 lb-ft).
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M Corpus VS Repairs - Control panel and electronics 5. Disconnect the drive motor cabling from the Power Platform module. 6. Disconnect the connection of the magnetic wheel lock 7. Remove the drive motor cable and the cable of the magnetic wheel lock from the cable holder on the left side of the Power Platform module.
M Corpus VS Repairs - Control panel and electronics 4.4.11 Remove/install trunk and ICS cabling 4.4.11.1 Tools Torque wrench Allen key 3 mm 4.4.11.2 Removing the trunk and ICS cabling Always check 4.1.2 General instructions before you start. 2. Raise the seat to its highest position.
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M Corpus VS Repairs - Control panel and electronics 7. Remove the trunk cable from the second cable tunnel on the left side of the chassis. 8. Loosen the screw from the trunk cable holder remove the cable holder and trunk cable.
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M Corpus VS Repairs - Control panel and electronics 4.4.11.3 Installing the trunk and ICS cabling Based on the seat depth, the cables are attached with cable clips either in position , or only in position . These positions are marked “A” and “C” on the seat.
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M Corpus VS Repairs - Control panel and electronics 11. Install the screws for the two quick clips and the quick clip and torque them to 1.2 N m (0.9 lb-ft). 12. Leave a slack of 140 mm in the trunk cable between cable clips 13.
M Corpus VS Repairs - Control panel and electronics 4.4.12 Remove/install the main cables for lights and indicators 4.4.12.1 Removing the main cables for lights and indicators Always check 4.1.2 General instructions before you start. 2. Turn off the power on the control panel and turn off the main circuit breaker.
M Corpus VS Repairs - Control panel and electronics 4.4.12.2 Installing the main cables for lights and indicators Connect the rear light cable to the rear light unit 2. Connect the cables for the front lights and the back lights to the Power Platform module 3.
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M Corpus VS Repairs - Control panel and electronics 4.4.13.2 Removing the main circuit breaker Always check 4.1.2 General instructions before you start. 2. Turn off the main circuit breaker. 3. Remove the top and rear chassis covers. See 4.3.1 Remove/install chassis main covers, page 52.
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M Corpus VS Repairs - Control panel and electronics 4.4.13.4 Resetting the main circuit breaker The main circuit breaker also serves as a battery isolator but is normally referred to as a circuit breaker. The main circuit breaker rarely needs to be replaced. It is automatic and can be reset when it trips.
M Corpus VS Adjustments - General information 5 Adjustments General information 5.1.1 Overview of the instructions Heading Illustration that shows the main steps of the adjustment Icons for wiring and more info (shown if more information is needed to perform the task)
M Corpus VS Adjustments - Seat Seat 5.2.1 Adjust seat width 9.8 Nm (7.2 lb-ft) x 4 9.8 Nm (7.2 lb-ft) x 2 5.2.1.1 Tools Allen key 5 mm 5.2.1.2 Adjusting the seat width Always check 4.1.2 General instructions before you start.
M Corpus VS Adjustments - Seat 5.2.2 Adjust seat depth 9.8 Nm (7.2 lb-ft) x5 9.8 Nm (7.2 lb-ft) x7 5.2.2.1 Tools Torque wrench Allen key 5 mm 5.2.2.2 Adjusting the seat depth The seat depth can be adjusted to suit different users. There are seven fixed levels, each 25 mm (1") apart.
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M Corpus VS Adjustments - Seat Move the front of the seat frame to the preferred position . Each seat depth setting is marked on the seat plate. Move the rear of the seat frame to the preferred position 1 to 7.
M Corpus VS Adjustments - Seat 5.2.3 Adjust backrest height 2.9 Nm (2.1 lb-ft) x 2 IMPORTANT! Always check General instructions before you start. 5.2.3.1 Tools Allen key 3 mm Adjustments - 127...
M Corpus VS Adjustments - Seat 5.2.4 Adjust armrest height 9.8 Nm (7.2 lb-ft) x 4 IMPORTANT! Always check General instructions before you start. 5.2.4.1 Tools Allen key 5 mm 5.2.5 Adjust armrest width 9.8 Nm (7.2 lb-ft) x 1...
M Corpus VS Adjustments - Seat IMPORTANT! Always check General instructions before you start. 5.2.5.1 Tools Allen key 5 mm 5.2.5.2 Adjusting armrest width Loosen the screw approximately three turns. 5.2.6 Adjust armrest angle Unlock and lock IMPORTANT! Always check General instructions before you start.
M Corpus VS Adjustments - Seat 5.2.7 Adjust armrest height and angle 9.8 Nm (7.2 lb-ft) x 1 IMPORTANT! Always check General instructions before you start. 5.2.7.1 Tools Allen key 5 mm 5.2.7.2 Adjusting armrest height and angle Make sure that the adjustment works as intended regardless of the position of the wheelchair.
M Corpus VS Adjustments - Seat 5.2.8 Adjust adjustment bar bracket 9.8 Nm (7.2 lb-ft) x 1 IMPORTANT! Always check General instructions before you start. 5.2.8.1 Tools Block spanner 10 mm 5.2.8.2 Adjusting the adjustment bar bracket If the armrests are set at their widest and lowest position, the bar brackets can be attached on the inside instead of the outside.
M Corpus VS Adjustments - Seat 2.9 Nm (2.1 lb-ft) x 2 5.2.11.1 Tools Allen key 4 mm 5.2.12 Adjust height of rotational panel holder 5.7 Nm (4.2 lb-ft) x 2 5.2.12.1 Tools Allen key 4 mm 5.2.13 Adjust base position of rotational panel...
M Corpus VS Adjustments - Seat 5.2.13.1 Tools 5.2.14 Adjust length of parallel panel holder 9.8 Nm (7.2 lb-ft) x 2 5.2.14.1 Tools Allen key 4 mm 134 - Adjustments...
M Corpus VS Adjustments - Seat 5.2.15 Adjust friction joint of parallel panel holder 5.2.15.1 Tools Allen key 4 mm 5.2.16 Adjust base position of parallel panel holder Adjustments - 135...
M Corpus VS Adjustments - Seat 9.8 Nm (7.2 lb-ft) x 2 5.2.16.1 Tools Allen key 4 mm 5.2.17 Adjust depth of chest support Tighten to end stop x2 5.2.17.1 Tools Allen key 5 mm 136 - Adjustments...
M Corpus VS Adjustments - Seat 5.2.19 Adjust trunk support height 9.8 Nm (7.2 lb-ft) x 1 IMPORTANT! Always check General instructions before you start. 5.2.19.1 Tools Allen key 5 mm 138 - Adjustments...
M Corpus VS Adjustments - Seat 5.2.21 Adjust height of knee support 1.2 Nm (0.9 lb-ft) x2 9.8 Nm (7.2 lb-ft) x1 5.2.21.1 Tools Allen key 3 mm and 5 mm 5.2.21.2 Adjusting the height of the knee support WARNING! Use the leg support tilt...
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M Corpus VS Adjustments - Seat Always check 4.1.2 General instructions before you start. 2. Loosen the two screws and slide the latch to show screw 3. Remove screw and place the bracket at the preferred height. IMPORTANT! Check knee support alignment Make sure that the knee support is aligned correctly.
M Corpus VS Adjustments - Seat 5.2.22 Adjust depth of knee support Make sure that there is a gap of approximately 2.5 cm (1") between the knee support and the leg when the user is sitting down. 5.2.22.1 Tools 142 - Adjustments...
M Corpus VS Adjustments - Seat 5.2.23 Adjust depth of individual knee support 5.7 Nm (4.2 lb-ft) x 2 Make sure that there is a gap of approximately 2.5 cm (1") between the knee support and the leg when the user is sitting down.
M Corpus VS Adjustments - Seat 5.2.24 Adjust angle of knee support 5.7 Nm (4.2 lb-ft) x 2 5.2.24.1 Tools Allen key 4 mm 5.2.25 Adjust thigh support 144 - Adjustments...
M Corpus VS Adjustments - Chassis IMPORTANT! Always check General instructions before you start. 5.2.25.1 Tools Chassis 5.3.1 Adjust front lights 5.7 Nm (4.2 lb-ft) x1 5.3.1.1 Tools Allen key 4 mm Adjustments - 145...
M Corpus VS Adjustments - Chassis 5.3.2 Adjust tyre pressure for drive wheels 200-250 kPa (29-36 psi) 5.3.2.1 Inflating the drive wheel tyres When you service the wheelchair, make sure that the wheelchair’s tyres have the prescribed pressure 200-250 kPa (29-36 psi).
M Corpus VS Adjustments - Chassis 5.3.3 Adjust tyre pressure for castor wheel tyres 200-250 kPa (29-36 psi) 5.3.3.1 Inflating the castor wheel tyres WARNING! Do not overfill the tyres. Do not overfill the tyres. If you do, the tyre can explode and cause bodily injury.
M Corpus VS Adjustments - Chassis 5.3.4 Adjust shock absorbers 5.3.4.1 Tools Shock absorber adjustment tool 5.3.4.2 Adjusting the shock absorbers The spring force of the shock absorber must be adjusted to the proper value in relation to the weight of the user.
The control system can also be programmed to make adjustments needed for a specific user. For more information on programming or adjustment of the control system, refer to the Permobil configuration tool QuickConfig. Electronics 6.2.1 Power Platform module 6.2.1.1...
M Corpus VS Control panel and electronics - Electronics Type Symbols Rear lights Front lights R-net cable, left and right Trunk cable to seat 6.2.2 Seat hub 6.2.2.1 Output table for the seat hub Type Symbols R-net cable, left and right...
M Corpus VS Control panel and electronics - Electronics 6.2.3 Emergency mode The wheelchair can be put in emergency mode. This mode can be used for maintenance work or if the seat functions stop working. Use the functions in emergency mode carefully. Move the actuators slowly and make sure that they do not hit anything.
M Corpus VS Restriction conditions - ICS switchbox indication matrix Restriction conditions ICS switchbox indication matrix Switch box indication for the function ICS switchbox indication Solid yellow Dark Solid red Seat elevator When any of the low speed When any of the drive or extra low speed Back angle >...
M Corpus VS Restriction conditions - Seat movement matrix Seat movement matrix Speed restriction When User weight up to < 100 kg (220 Ib). (actuator end-limits excluded) Seat lift upwards stopped At 100 mm when: Back angle > 145º or tilt > 10º...
M Corpus VS Restriction conditions - Leg limits matrix Leg limits matrix Leg angle limit for speed reduction with wide footplates Seat depth Minimum leg angle Seat installation VS legs Standard 370-520 mm 90° 114° 108° 545 mm + 25 mm 90°...
M Corpus VS Customisations - Seat cushions and UniTrack rails 8 Customisations Seat cushions and UniTrack rails Seat depth Cushion, length UniTrack rail, length Seat width 370 mm (14") 370-420 mm (14"-16") 370 mm (15") 395 mm (15") 370-420 mm (14"-16") 420 mm (16")
M Corpus VS Customisations - Backrest cushions Backrest cushions Backrest height Cushion, height Backrest width Low, height not adjustable 480 mm (19") 545 mm (22") 570 mm (23") 545-595 mm (22"-24") 360 mm (14") 595 mm (24") 620 mm (25") 645 mm (26")
Note that the guide cannot describe all the problems and events that may occur and you should always contact your service provider or Permobil in case of doubt. Possible cause...
M Corpus VS Troubleshooting - Diagnostics R-net LCD control panel 9.2.4 Rapidly flashing 9.2.4.1 1–10 LEDs A fault has been detected in the wheelchair’s electronics and the wheelchair may not be driven. Turn off the wheelchair. 2. Check that all visible cables and the cable to the control panel are connected correctly.
The errors are saved in their respective modules in the system. The system log is accessed by means of programming directly in the system (On Board Programming, OBP). Contact Permobil for more information on OBP. Troubleshooting - 159...
M Corpus VS Troubleshooting - Diagnostics R-net LCD control panel Go to OBP mode • Select System from the menu. • Select Diagnostics from the menu. • The diagnostics screen will now appear, showing the connected modules and version history.
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M Corpus VS Troubleshooting - Diagnostics R-net LCD control panel If the error persists after the batteries and connections have been checked, the power module may be defective. Read more in 9.4 Repairing defective units, page 166. 9.3.5.3 High Battery This occurs when the control system detects that the battery voltage is higher than 35 V.
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M Corpus VS Troubleshooting - Diagnostics R-net LCD control panel 9.3.5.8 Joystick Stationary Time Exceeded Joystick stationary time exceeded occurs when the joystick has been held stationary for an excessive period of time. The controller will stop the drive to prevent possible damage to the wheelchair’s motors.
Penny & Giles Drives Technology. Incorrect programming can make the wheelchair unsafe. Permobil cannot be held responsible for losses of any kind if the control system factory settings are altered by programming. This is a specific error in the power module.
M Corpus VS Troubleshooting - Diagnostics R-net LCD control panel 9.3.5.18 Bad Settings This occurs when the control system detects incorrect or invalid program settings. • Check all parameter settings and then reprogram the control system with the help of R-net PC programmers.
Permobil cannot be held responsible for losses of any kind that may arise when these tests are conducted, or that arise as a consequence of further relevant tests not being conducted.
Apart from specific OEM-approved spare parts, there are no replaceable parts in the R-net control system. Contact Permobil for further information on OEM-approved spare parts. Defective units must be sent for repair to Permobil or an authorised Permobil service centre. 166 - Troubleshooting...
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M Corpus VS Troubleshooting - Repairing defective units Troubleshooting - 167...
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