WARRANTY REPAIR: If Eastwood confi rms the existence of a defect covered under this warranty plan, Eastwood will determine whether repair or replacement is the most suitable option to rectify the defect. At Eastwood’s request, the purchaser must return, to Eastwood, any products claimed defective under Eastwood’s warranty.
• Ensure power supply has properly rated wiring to handle power usage. • Do not use on or near combustible surfaces. • Remove all fl ammable items within 35 feet of the welding area. • Do not weld frozen pipes. To order parts and supplies: 800.345.1178 >> eastwood.com...
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• Anyone with a pacemaker should stay away from any welding without consultant from a doctor. NOTICE! • Do not touch the contact tip with the unit turned “ON”. Turn the unit “OFF” before changing tips or cleaning the nozzle. Eastwood Technical Assistance: 800.544.5118 >> techelp@eastwood.com...
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UNPACKING When unpacking your Eastwood MIG/STICK 200, check to make sure all of the parts listed below are included: • MIG/STICK 200 Welder • MIG Welding Gun • Shielding Gas Regulator & Hose • Ground Cable with Clamp • Electrode Holder with Cable •...
CONNECTING THE WELDER TO A POWER SOURCE FIG. A The Eastwood MIG/Stick 200 welder requires a dedicated 220 VAC, 30 Amp, 60 Hz grounded outlet protected by a circuit breaker. If using an extension cord, use a minimum 8 AWG cord for up to 25 feet.
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INSTALLING SHIELDING GAS SUPPLY A Shielding Gas Bottle is not included with your Eastwood MIG/Stick 200 but is necessary for welding using Solid Wire. Eastwood recommends the use of 75% Argon/25% CO2 for shielding gas when MIG welding Steel; 100% Argon for Aluminum.
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INSTALLING WIRE SPOOL The Eastwood MIG/STICK 200 can be used with either a 4” or an 8” Wire Spool. To use the larger 8” spool an included adaptor is necessary. To install a 4” Wire Spool: 1. Open the door of the welder and remove the wing nut, spacer and 8” Spool Adaptor from the Wire Spool Spindle.
MIG WELDING OPERATION Your Eastwood MIG/STICK 200 can be used to form a large number of different joints and welds all of which will require practice and testing before using on an actual project piece. This following welding process is just a baseline to get you started.
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Stringer or Weave type will create a more aesthetically pleasing weld bead. 7. Once the entire weld has been completed, allow the metal to cool. If necessary, follow up with a fl ap disc to grind the weld bead fl ush. To order parts and supplies: 800.345.1178 >> eastwood.com...
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Electrode Selection Before beginning welding with your Eastwood MIG/STICK 200, you will need to purchase electrodes as these are a consumable item in the ARC welding process. There are a variety of different types of rods available and should be selected depending upon the project at hand.
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Polarity Selection The Eastwood MIG/STICK 200 can weld in both Direct Current Electrode Positive (DCEP) and Direct Current Electrode Negative (DCEN). The electrode, or rod, when welding in DCEP is positive and the grounded surface is negative. This polarity is used with electrodes that specify it and is usually the most commonly used polarity when ARC welding for general purpose use.
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SET UP FOR SPOOL GUN WELDING The Eastwood MIG/STICK 200 is set up to use a spool gun which allows for easy feeding of aluminum wire to expand your welding capabilities. This is an optional accessory and can be purchased separately from Eastwood.
SPOOL GUN WELDING OPERATION Your Eastwood MIG/STICK 200 can be used to weld aluminum utilizing a spool gun. The spool gun is sold as an accessory to the MIG/STICK 200, and you will also need to purchase a cylinder of 100% Argon gas from your local welding supplier. This following welding process is just a baseline to get you started.
Weld is a joint between two pieces where 6. Plug Weld is a joint which joins two overlapping pieces perpendicular to the other. by fi lling in a hole punched in the top piece. Eastwood Technical Assistance: 800.544.5118 >> techelp@eastwood.com...
Poor Technique welding a small amount in one area and then move to another section area to spread out the heat in the piece. To order parts and supplies: 800.345.1178 >> eastwood.com...
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To order parts and supplies: 800.345.1178 >> eastwood.com...
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See our complete line of consumables and parts at www.eastwood.com If you have any questions about the use of this product, please contact The Eastwood Technical Assistance Service Department: 800.544.5118 >> email: techelp@eastwood.com PDF version of this manual is available online >> eastwood.com/14422manual...
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