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Matco Tools MAXIMUS 5.0 User Manual
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Matco Tools MAXIMUS 5.0 User Manual

Matco Tools MAXIMUS 5.0 User Manual

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Study, understand and follow all instructions provided with this product. Read these instructions carefully
before installing, operating, servicing or repairing this tool. Keep these instructions in a safe, accessible
place.
Caution: To help prevent personal injury,
1. Always perform automotive testing in a safe environment.
2. Do not connect or disconnect any test equipment while the ignition is on or the engine is running.
3. DO NOT attempt to operate the tool while driving the vehicle. Have second personal operate the tool.
Any distraction may cause an accident.
4. Before starting the engine, put the gear lever in the Neutral position (for manual transmission) or in
the Park (for automatic transmission) position to avoid injury.
5. NEVER smoke or allow a spark or flame in vicinity of battery or engine. Do not operate the tool in
explosive atmospheres, such as in the presence of flammable liquids, gases, or heavy dust.
6. Keep a fire extinguisher suitable for gasoline/chemical/electrical fires nearby.
7 . Wear an ANSI-approved eye shield when testing or repairing vehicles.
8. Put blocks in front of the drive wheels and never leave the vehicle unattended while testing.
9. Use extreme caution when working around the ignition coil, distributor cap, ignition wires and spark
plugs. These components create hazardous voltage when the engine is running.
10. To avoid damaging the tool or generating false data, please make sure the vehicle battery is fully
charged and the connection to the vehicle DLC (Data Link Connector) is clear and secure.
11. Automotive batteries contain sulfuric acid that is harmful to skin. In operation, direct contact with the
automotive batteries should be avoided. Keep the ignition sources away from the battery at all times.
12. Keep the tool dry, clean, free from oil, water or grease. Use a mild detergent on a clean cloth to clear
the outside of the equipment when necessary.
13. Keep clothing, hair, hands, tools, test equipment, etc. away from all moving or hot engine parts.
14. Store the tool and accessories in a locked area out of the reach of children.
15. Do not use the tool while standing in water.
16. Do not expose the tool or power adapter to rain or wet conditions. Water entering the tool or power
adapter increases the risk of electric shock.
17 . When an engine is operating, keep the service area well-ventilated or attach a building exhaust
removal system to the engine exhaust system. Engines produce various poisonous compounds
(hydrocarbon, carbon monoxide, nitrogen oxides, etc.) that cause slower reaction time and result in
death or serious personal injury.
Compatible with Passenger cars and commercial vehicles, the MDMAX4 diagnostic tool is exclusively
intended for professional technicians.
Do not use this tool outside of the designed intent. Never modify the tool for any other purpose or use.
www.matcotools.com
WARNING
INTENDED USE OF THE TOOL
PRODUCT INFORMATION
877-853-3738
User Manual
Made in China
to Matco specifications
MDMAX5
I

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Summary of Contents for Matco Tools MAXIMUS 5.0

  • Page 1 MDMAX5 User Manual WARNING Study, understand and follow all instructions provided with this product. Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe, accessible place. Caution: To help prevent personal injury, 1.

  • Page 2: Using This Manual

    MDMAX5 User Manual Using This Manual This manual contains device usage instructions. Some illustrations shown in this manual may contain modules and optional equipment that are not included in your system. Conventions The following conventions are used. Notes A NOTE provides helpful information such as additional explanations, tips, and comments. Example: Note: In general, vehicle identification numbers are standardized - all contain 17 characters.

  • Page 3: Table Of Contents

    MDMAX5 User Manual Table of Contents 1 Introduction ..............................1 1.1 Product Profile ............................1 1.2 Accessory Checklist ..........................2 2 Components & Controls ..........................5 2.1 Display Tablet ............................5 2.2 VCI Device ..............................7 2.3 Technical Specifications ..........................8 3 Initial Use ..............................
  • Page 4 MDMAX5 User Manual 6.2.5 Shared Data Samples .......................... 40 6.2.6 ROXIE Reports ............................. 40 6.3 TPMS Database ............................40 6.4 ADAS ..............................41 6.5 Update ..............................41 6.5.1 Update Diagnostic Software & APP ....................41 6.5.2 Update Frequently Used software ....................... 41 6.6 Tech 2 Tech ..............................

  • Page 5: Introduction

    • Diagnostic Feedback: Enables you to submit the vehicle issue to us for analysis and troubleshooting. • Vehicle Coverage: Quick dial to view the vehicle models that Maximus 5.0 covers. • Backup/Restore: This feature lets you back up the recorded files to external storage device/restore the recorded data from the external storage device.

  • Page 6: Accessory Checklist

    MDMAX5 User Manual 1.2 Accessory Checklist Common accessories are same, but for different destinations, the accessories may vary. Please consult from the Matco Distributor or check the package list supplied with this tool together. Name Picture & Notes Display Tablet (A tablet for showing test results.) VCI (Vehicle Communication Interface) device...
  • Page 7 Interface Cable (To mirror the tablet screen onto an external projector or monitor with HD interface.) MDMAX4CSCOPE kit (Work with the Maximus 5.0 tablet to configure the tablet as a professional Oscilloscope.) MDMAXBATTERY (Work with the Maximus 5.0 tablet to perform various tests on vehicle battery.)
  • Page 8 MDMAX5 User Manual Non-16pin Passenger Vehicles (Only applicable to Passenger Vehicles Connector Kit (including OBD- Product Configuration. For detailed non- 6 and OBD-9 adapter cables 16pin dongles, please check the package for commercial vehicles) box.) (Only applicable to Passenger & Commercial Non-16pin Passenger &...

  • Page 9: Components & Controls

    MDMAX5 User Manual 2 Components & Controls There are two main components to the diagnostic system: • Display Tablet -- the central processor and monitor for the system (For details, please refer to Chapter 2.1.) • VCI device -- the device for accessing vehicle data (For details, please refer to Chapter 2.2.) 2.1 Display Tablet The tablet acts as the central processing system, which is used to receive and analyze the live vehicle data from the VCI device and then output the test result.
  • Page 10 MDMAX5 User Manual The following table formulates ports and indicators of display tablet: Name & Descriptions Power/Screen Lock Button -- To turn the tablet on/off with long press, or lock the screen with short press. High Definition Multimedia Output Port -- Connects it to an external projector or monitor with similar interface.

  • Page 11: Vci Device

    MDMAX5 User Manual Handgrip 2.2 VCI Device The MAXSYNC VCI dongle works as a passenger / heavy duty / medium duty / light duty vehicle communication interface device, which is used to connect to the vehicle’s DLC (Data Link Connector) port via the diagnostic cable to read the test data and then send it to the tablet.

  • Page 12: Technical Specifications

    MDMAX5 User Manual LAN/WAN Port -- Reserved for other purposes. 2.3 Technical Specifications A. Display Tablet Item Description Operating system Android 13 Display 13.6 inch IPS capacitive touch screen with 2560 x 1600 resolution Memory 12GB Storage 512GB Connectivity • Wi-Fi: Dual Band 2.4 & 5GHz •...

  • Page 13: Initial Use

    MDMAX5 User Manual 3 Initial Use 3.1 Charging the Tablet Warning: • Only use the included power adapter to recharge the tablet. Use of any other adapter will damage the tool. We assume no responsibility for damage or loss resulting from using other similar adapters other than the specified one.

  • Page 14: Wi-Fi Setup

    MDMAX5 User Manual 3.4 Wi-Fi Setup The tablet has dual built-in Wi-Fi communication modules. One is used to communicate with the tablet, and the other allows the tablet to get online. Once you’re online, you can register your tool, update diagnostic software &...

  • Page 15: Getting Started

    User Manual 4 Getting Started 4.1 User Registration Users need to go through an sign-up process before using Maximus 5.0. Notes: • Before registering, please make sure that your tablet has a strong and stable Wi-Fi signal. • While activating device, the Serial number and Verification code can be found in the included password envelope.
  • Page 16 MDMAX5 User Manual On-screen Buttons: Recover Current Device Activation: If you have already activated your Maximus 5.0, tap it to navigate to the following screen. Input Serial number, Email address and Password, and then tap “SUBMIT” to sign in. Click Here to Reset Password: If you forgot the password, tap it to go to the following screen.

  • Page 17: Basic Operations On Diagnostic App

    Note: Download and installation will take approximately 10 minutes depending on the internet connection. 4.2 Basic Operations on Diagnostic App 4.2.1 Switch between different function modules There are 2 function modules available on the Maximus 5.0: Diagnostics and Toolbox. www.matcotools.com 877-853-3738...

  • Page 18: How To Arrange Diagnostic Vehicle Software Icons

    Once it is unlocked, the software icon will turn into orange. 4.3 Function Modules There are 2 function modules available on the Maximus 5.0: Diagnostics and Toolbox. 4.3.1 Diagnostics It mainly includes the following items: www.matcotools.com...

  • Page 19: Toolbox

    MDMAX5 User Manual Configures the Maximus 5.0 tablet as a diagnostic tool exclusively for Maximus passenger cars. VINSCAN Max VIN (VIN Scan) and Manual Diagnosis are supported. Allows you to detect the voltage of the vehicle OBD II diagnostic socket...

  • Page 20: Diagnostics Toolbar

    MDMAX5 User Manual This item allows you to feedback your diagnostic problems to us for Feedback analysis and troubleshooting. Max4CScope To determine vehicle electrical equipment and circuit trouble. MaxSensor To diagnose/simulate vehicle ECU sensor trouble. MaxBattery To test whether vehicle's battery is good or not. Videoscope To check unseen or unreachable parts or components.

  • Page 21: Start Diagnostics

    MDMAX5 User Manual 5 Start Diagnostics 5.1 Connections 5.1.1 Preparation Normal testing conditions • Turn on the vehicle power supply. • Vehicle battery voltage range should be 11-14V or 18-30V. • Throttle should be closed at its close position. Select testing connectors/adapter cables If the tablet is testing vehicles equipped with universal OBD II (16 pin) diagnostic socket, please use the included VCI device.

  • Page 22: Vehicle Connection (For Commercial Vehicles)

    MDMAX5 User Manual For non-OBDII vehicle, proceed as follows: 1. Locate vehicle’s DLC socket. 2. Select the corresponding non-16pin dongle. 3. Plug the non-16pin end of the non-16pin adapter into the DLC socket, then connect the other end to the OBD I adapter, and then tighten the captive screws.

  • Page 23: Start Diagnostics

    2 approaches are provided for you to access the vehicle diagnostic software. 5.3.1 Max VIN (VIN SCAN) Through simple Wi-Fi communication between the Maximus 5.0 tablet and VCI device, you can easily get the VIN (Vehicle Identification Number) information of the currently identified vehicle. Once the VIN is successfully identified, the system will retrieve it from the remote server and then guide you to vehicle information page without step-by-step manual menu selection.
  • Page 24 MDMAX5 User Manual • Tap “Diagnostic” to start a new diagnostic session. • Tap “Scan History” to view its historical repair record. If there are records available, it will be listed on the screen in sequence of date. If no records exist, the screen will show “No Record” . •...
  • Page 25 MDMAX5 User Manual • If the ambient light is too weak, please turn the camera flash • If you have scanned the VIN of the vehicle, tap VIN record icon to select it from the record list. • In case the tablet failed to identify it, tap to enter it manually.

  • Page 26: Manual Diagnosis

    MDMAX5 User Manual • Tap “View record” to view the details of the current diagnostic report. • To perform other functions, tap “Quick access” to directly go to the function selection screen. Choose the desired one to start a new diagnostic session. 2).If the scanned or entered VIN can not be retrieved from the server database, the following pop-up message displays: In this case, select the vehicle model manually to perform vehicle diagnosis.
  • Page 27 MDMAX5 User Manual 3). Turn on the ignition: Set the ignition switch to ON. 4). Confirm the vehicle information: Double check if the vehicle information is correct or not. If Yes, tap “Yes” to go to the next step. 5). Select test item: Select the desired test item to proceed. System Topology: Displays all available vehicle systems in form of topology structure.
  • Page 28 MDMAX5 User Manual of the vehicle and generate a detailed report about vehicle health. Note: Diagnostic Trouble Codes or Fault Codes can be used to identify which engine systems or components that are malfunctioning. Never replace a part based only on the DTC definition. Retrieving and using DTCs for troubleshooting vehicle operation is only one part of an overall diagnostic strategy.
  • Page 29 MDMAX5 User Manual Or tap the system functioning normally to perform other diagnostic functions. On-screen Buttons: : Tap to retrieve it and find possible cause & verified solution from the Maximus Fix (sold separately). Code Assist: Tap to check more details on the current DTC from the Maximus Code Assist (sold separately). Enter: Tap to select other test functions.
  • Page 30 MDMAX5 User Manual • To make the fault symptom more intuitive, you may also tap “Load Image” to take a photo or upload a local photo. After filling it, tap “OK” to save it as a diagnostic report and navigate to the report details page. Workshop information Note: By default, the workshop information is blank.

  • Page 31: System Selection

    MDMAX5 User Manual On the test item selection screen, tap “System Scan” to scan the vehicle control modules. When scanning is complete, the following screen will appear. Tap the desired system to navigate to the test function selection screen. For detailed operations on test function, please refer to Chapter 5.3.2.3.
  • Page 32 MDMAX5 User Manual On-screen Buttons: Freeze Frame: When an emission-related fault occurs, certain vehicle conditions are recorded by the on- board computer. This information is referred to as freeze frame data. Freeze frame data includes a snapshot of critical parameter values at the time the DTC is set. If it is illuminated, tap it to view the freeze frame data.
  • Page 33 MDMAX5 User Manual On the diagnostic function selection screen, tap “Read Data Stream” , the system will display data stream items. On-screen Buttons: Select Page: Tap it to select all items of the current page. To select certain data stream item, just check the box before the item name.
  • Page 34 MDMAX5 User Manual parameters in the most suitable way. • Value – this is the default mode which displays the parameters in texts and shows in list format. • Graph – displays the parameters in waveform graphs. • Combine – this option is mostly used in graph merge status for data comparison. In this case, different items are marked in different colors.
  • Page 35 MDMAX5 User Manual Once recording is complete, tap to stop it and navigate to the data revision screen. Tap the Min./Max. value to change it. After modifying all desired items, tap “Save” to save it as an sample DS file. All DS files are stored under the “Data Samples” file of “Save Report” in “Toolbox” . Graph: Tap it to view the waveform.
  • Page 36 This option is used to access vehicle-specific subsystem and component tests. Available test vary by vehicle manufacturer, year, and model. During the actuation test, the Maximus 5.0 tablet outputs commands to the ECU in order to drive the actuators, and then determines the integrity of the system or parts by reading the ECU data, or by monitoring the operation of the actuators, such as switching a injector between two operating states.

  • Page 37: Maintenance Reset

    MDMAX5 User Manual For more information on detailed operations, refer to Chapter 5.4. F . Version Information This function is used to read the version information of system mode, vehicle VIN, software and ECU. 5.4 Maintenance Reset In addition to amazing & powerful diagnostic function, the tablet also features various service functions. The most commonly performed service functions contain: •...

  • Page 38: Steering Angle Calibration

    MDMAX5 User Manual 1. If the service lamp is on, you must provide service for the car. After service, you need to reset the driving mileage or driving time so that the service lamp turns off and the system enables the new service cycle. 2.
  • Page 39 MDMAX5 User Manual important advantage of this system is that it doesn’t require the car owner to activate it since it operates automatically. An immobilizer is considered as providing much more effective anti-theft protection than an audible alarm alone. As an anti-theft device, an immobilizer disables one of the systems needed to start a car’s engine, usually the ignition or the fuel supply.

  • Page 40: Diagnostic History (Previous Session)

    ECU. 5.5 Diagnostic History (Previous Session) Generally once a vehicle diagnosis is performed, Maximus 5.0 will record the every details of diagnostic process. The History function provides a quick access to the tested vehicles and users can resume from the last operation, without starting from scratch.
  • Page 41 MDMAX5 User Manual Tap “Previous Session” , all diagnostic records will be listed on the screen in date sequence. • Tap certain vehicle model to view the details of the last diagnostic report. • To delete certain diagnostic history, select it and then tap “Delete” . To delete all historical records, tap “Select All”...

  • Page 42: Toolbox

    MDMAX5 User Manual 6 Toolbox 6.1 Maximus Fix This modules allows you to access full instructions, flow charts, wiring diagrams and more to walk through how to fix and finish the vehicle repair job. Note: Contact your Matco distributor for information on how to get the Maximus Fix. 6.2 Saved Reports Tap “Saved Reports”...

  • Page 43: Data Samples

    MDMAX5 User Manual Select the desired data stream items and tap “OK” to jump to the playback page: Note: While viewing recorded live data, carefully look for any irregularities in any of the PID values/ signal information (TEMP , RPM, etc). If any PIDs go beyond the standard range value, or irregularities are detected, follow the procedures in the vehicle’s service manual to perform additional troubleshooting and repair.

  • Page 44: Adas

    MDMAX5 User Manual 6.4 ADAS This function enables users to perform ADAS (Advanced Driver Assistance System) calibration operations. The ADAS calibration software is disabled by default. Before using this function, users must activate the ADAS function using the ADAS Activation Card. Note: This function requires the diagnostic tool to work with the MDADASADAPT calibration tool (calibration tools from other manufacturers will not be supported).

  • Page 45: Tech 2 Tech

    Once an incoming message reaches, a red dot will appear on the upper right Message tab corner of the tab. Directly input the partner’s S/N of the Maximus 5.0 to start searching, and tap Search bar the desired one to add it into your friend list.

  • Page 46: Start Instant Messaging

    MDMAX5 User Manual • To launch the remote diagnostics directly, tap “Remote Diagnose” to invite a remote control or request control remote device. • To view the partner’s detailed information, tap , the following screen will appear: Tap “Add friend” to send your request. Once the partner receives the request, a beep will sound.

  • Page 47: Launch Remote Diagnosis

    The tablet is allowed to initiate remote diagnosis with other diagnostic tools (including but not limited to the Maximus 5.0) of Matco family, which are equipped with this module. Note: Before performing this operation, please make sure the following conditions are met no matter which side sends the remote request: •...
  • Page 48 MDMAX5 User Manual B. If you have added the partner into the Contact, tap and select “Tech 2 Tech” from the pull-down option list. The Tech 2 Tech options are defined as follows: Actions Results www.matcotools.com 877-853-3738...
  • Page 49 MDMAX5 User Manual Request to control the partner’s device remotely to help him diagnose the vehicle. Notes: • Remote diagnosis has the same diagnostic steps as manual diagnosis. • In process of remote diagnosis, tap the button to send a voice message.

  • Page 50: Settings

    MDMAX5 User Manual 6.7 Settings This module allows you to manage diagnostic reports, VCI devices, configure wireless printer and print information and add favorite website etc. 6.7.1 General 6.7.1.1 Units of Measurement It is designed to set the measurement unit. Metric System and English System are available. 6.7.1.2 Expiration Reminder All pre-installed diagnostic software is free to use for 30 days.

  • Page 51: Roxie Management

    6.7.7 MD Printer Connection This option is used to establish a wireless connection between the tablet and the printer (sold separately) while performing printing operations. The App is compatible with the “Matco Tools Wi-Fi Printer” (sold separately) and “System” (external printer). www.matcotools.com...
  • Page 52 MDMAX5 User Manual 1. For Matco Tools Wi-Fi printer, follow the instructions described in the User Manual included with the printer to configure it. 2. For other Wi-Fi printers, Before printing, make sure the following conditions are met: • The Wi-Fi printer is powered on and working normally.

  • Page 53: Shop Information

    MDMAX5 User Manual 8. Alternatively, you can also choose Save as PDF to save the current diagnostic report as a PDF file for later printing. 6.7.8 Shop Information This option lets you define the detailed information of your workshop. It mainly includes Workshop, Address, Zip Code, Telephone, Email etc.

  • Page 54: Feedback

    MDMAX5 User Manual A. Backup 1). Insert the U disk into the Data Transmission Port of the tablet. 2). tap “Backup” to select the data folder to be backed up. 3). tap “Backup” on the bottom of the screen to copy it to the U disk. 4).

  • Page 55: Videoscope

    For more detailed operations, please refer to the User Manual included with the module. 6.12 Videoscope This module allows you to check those unseen parts of engine, fuel tank, braking system. It needs to work with the compatible Videoscope device (sold separately). For more detailed operations, please refer to the User Manual included with the module.

  • Page 56: Faq

    MDMAX5 User Manual 7 FAQ 1. How to save power? • Please turn off the screen while the tool keeps idle. • Set a shorter standby time. • Decrease the brightness of the screen. • If WLAN connection is not required, please turn it off. 2.
  • Page 57 2. Turn on Wi-Fi: Select “Settings” -> “Wi-Fi” . Choose the preferred network and tap “Connect” . 3. Open the Maximus 5.0 Software. Select “REGISTER UNIT” . 4. Fill in the account information and device information (Serial number is a 12-digit number starting with 98 -- you can find it on the back of your tool.
  • Page 58 MDMAX5 User Manual 6. To copy all files in the “Screenshots” folder, tap it for a while, all available operation options will appear. 7 . Tap “Copy” on the bottom of the screen, the folder is successfully copied. 8. Tap “USBxxxx” and select the target folder, tap “Paste” to start copying. 9.
  • Page 59 1. Tap the Home key to navigate to the Home screen. 2. Select “Settings” . 3. Select “Apps” . 4. Select the Maximus 5.0 Application from the Apps list. 5. Select “Force Stop” . 6. Tap “OK” to confirm. 7 . Select “Storage” -> “Clear Data” .

  • Page 60: Appendix - Glossary Of Terms & Abbreviations

    MDMAX5 User Manual 8 Appendix - Glossary of Terms & Abbreviations ABS – Anti-Lock Brake System AC – Alternative Current ADAS -- Advanced Driver Assistance Systems AFS – Adaptive Front-lighting System APP - Application BT - Bluetooth CAN – Controller Area Network Communication Protocol –...

  • Page 61: Compliance Information

    MDMAX5 User Manual Customer Service If you have any questions on the operation of the unit, please contact Matco customer service number: 877-853-3738. Compliance Information FCC ID: 2AUKMMTMAX5 Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

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