Summary of Contents for Furuno INMARSAT Global Xpress FV-60GX
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OPERATOR'S MANUAL INMARSAT Global Xpress FV-60GX Model (Product Name: GX TERMINAL) www.furuno.com...
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The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN A : NOV 2018 Printed in Japan All rights reserved. D : JUN . 27, 2022 Pub. No. OME-57040-D (REFU ) FV-60GX...
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FV-60GX Quick guide Configuration tasks (minimum) This quick guide aims at experienced service personnel who have installed the FV-60GX system and connected power. It lists the minimum configuration tasks you have to make before the system can be used on-air on a satellite. 1.
How to discard a used battery Some FURUNO products have a battery(ies). To see if your product has a battery, see the chapter on Maintenance. If a battery is used, tape the + and - terminals of the battery before disposal to prevent fire, heat generation caused by short circuit.
Refer any repair switchboard and contact a work to a qualified technician. FURUNO service technician. If water leaks into the equip- Do not disassemble or modify ment or something is the equipment.
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WARNING WARNING Do not place liquid-filled Do not approach the FV-60GX containers on or near the antenna unit when it is trans- equipment. mitting. Fire or electrical shock can The radome emits radio waves result if a liquid spills into the that can be harmful to the human equipment.
Table of contents Foreword..........................x System configuration......................xi Equipment list........................xii hapter 1 Introduction FV-60GX system ................... 1-1 1.1.1 Overview ....................1-1 1.1.2 Above Deck Unit (ADU) ..............1-3 1.1.3 Antenna Control Unit (ACU) ............... 1-6 1.1.4 GX Modem Unit (modem) ..............1-8 1.1.5 Satellite type approvals .................
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Table of contents Installation of the ACU ...............2-21 2.4.1 To install the ACU ................2-21 2.4.2 To ground the ACU ................2-21 Installation of the modem ..............2-22 2.5.1 To install the modem ................2-22 2.5.2 To ground the modem .................2-22 2.5.3 Provisioning key and terminal type ............2-22 To connect the ADU, ACU and modem ..........2-23 2.6.1 ACU with AC power ................2-23...
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Table of contents Calibration .................... 5-7 5.3.1 Azimuth calibration ................5-7 5.3.2 Service profile for calibration ............. 5-10 5.3.3 Cable calibration ................. 5-11 5.3.4 Manual One Touch Commissioning (OTC) ........5-12 5.3.5 Modem access configuration .............. 5-13 5.3.6 Operation in gyro-free mode .............. 5-14 5.3.7 Fixed TX IF principle .................
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Table of contents Satellite profiles and modem profiles ..........7-13 7.3.1 Satellite profiles ..................7-13 7.3.2 Modem profiles ...................7-14 Status signalling with LEDs and status messages ......7-16 7.4.1 LEDs of the ADU modules ..............7-16 7.4.2 LEDs in the ACU ................7-17 7.4.3 LEDs of the modem ................7-17 Removal and replacement of the ACU ..........7-18 Removal and replacement of ADU modules ........7-19 Troubleshooting ..................7-21...
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Table of contents Appendix B System messages Event messages – overview ..............B-1 List of ADU events ................B-2 List of ACU events ................B-8 Appendix C Command line interface Introduction ..................C-1 C.1.1 Telnet connection ................C-1 C.1.2 Help ..................... C-2 C.1.3 Conventions ..................
Foreword A word to the owner of the FV-60GX Congratulations on your choice of the FURUNO FV-60GX. We are confident you will see why the FURUNO name has become synonymous with quality and reliability. Since 1948, FURUNO Electric Company has enjoyed an enviable reputation for innovative and dependable marine electronics equipment.
System configuration The figure below shows an example system configuration. Antenna Unit 407006A-FUR-01 Antenna Control Unit Gyrocompass 407016C-F19 GX Modem Unit 407023A-F19 Network Equipment Analog Telephone Cisco 2911 ISR E11B102A001AM/ Inmarsat FBB E11B102A002AM 19” Rack Console 100-240V AC, 1ø, 50-60Hz Equipment category Unit Category...
Equipment list Standard supply Name Model Code No. Remarks Antenna Unit (ADU: 407006A-FUR-01 Installation materials included (See PL-1.) Above Deck Unit) Antenna Control Unit 407016C-F19- Installation materials (ACU) 60GX included (See PL-2.) GX Modem Unit 407023A-F19 Installation materials (GMU) included (See PL-3.) Installation Materials CP16-04200 000-015-931 Select 30 m 8D-FB-CV cable,...
Optional supply Name Model Code No. Remarks E11B102A001AM For 100/110/115/120 E11B102A002AM For 200/220/230/240 Jumper Cable 407090A-925 001-423-890 xiii...
Chapter 1 Introduction This chapter has the following sections: • FV-60GX system • Part numbers and options FV-60GX system 1.1.1 Overview The FV-60GX is a unique stabilized maritime GX antenna system operating in the Ka- band (19.2 to 30 GHz). It is used with the Global Xpress service from Inmarsat, delivering consistent high-performance download speeds of up to 50 Mbps and 5 Mbps over the uplink.
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FV-60GX system The following figure shows the FV-60GX system. Above Deck Unit (ADU) Antenna Control Unit (ACU) GX Modem Unit (GMU) Figure 1-2: ADU, ACU and GMU FV-60GX features Single 50 Ohm coax cable for the ADU. One-Touch Commissioning. ...
FV-60GX system 1.1.2 Above Deck Unit (ADU) The FV-60GX ADU is a 65 cm stabilized tracking antenna, consisting of a suspended antenna with a standard global RF configuration. It is stabilized by heavy duty vibration dampers in 3-axis and can be used in environments with elevations of -28° to + 120°. The ADU weighs 34 kg and is powered by the ACU.
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FV-60GX system Modules in the FV-60GX ADU Figure 1-4: Above Deck Unit modules 1/2 1. GNSS module. 2. X-elevation motor and encoder. 3. Wave guide. 4. Elevation motor and encoder 5. Inertial Sensor Module (ISM3). 6. Polariser. 7. Low Noise Block downconverter (LNB), 8.
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FV-60GX system Figure 1-5: Above Deck Unit modules 2/2 11. VSAT Interface Module (VIM3). 12. Azimuth motor and encoder. 13. Zero Reference Module (ZRM) 14. Feed horn. 15. Field Vector Driver Module (FDM). A lifting harness (included in the delivery) helps getting the ADU safely into place. Satellite profile parameters are entered in the built-in web server of the ACU, using a PC.
FV-60GX system 1.1.3 Antenna Control Unit (ACU) The ACU is the central control unit in the system. It contains all user interfaces and manages all communication between the ADU and the connected modem, a connected PC and an optional FleetBroadband service communication line. The ACU has a display, status LEDs and a keypad.
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FV-60GX system ACU interfaces (AC powered) The ACU has the following interfaces: Figure 1-7: ACU (connector panel) • N-connector for ADU cable (50 Ohm). • 2 x F connectors for Rx and Tx cables (75 Ohm) to modem. • Multi connector for NMEA interfaces (for input from GPS compass or Gyro compass). •...
FV-60GX system 1.1.4 GX Modem Unit (modem) The modem (GMU) comes in a 19” rack version. The modem has the following interfaces and switch: Figure 1-8: GMU (connector panel) • 8 + 2 ports, one active for modem control and user equipment. •...
Part numbers and options Part numbers and options 1.2.1 Applicable model and part numbers The following model and part numbers are available for the FV-60GX system: Part number Description 407006A-27001 Above Deck Unit (ADU) 407016C-27002 Antenna Control Unit (ACU) 407023A-27000 Global Xpress Modem Unit (GMU) Table 1-1: Part numbers for the FV-60GX system 1.2.2...
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Part numbers and options This page is intentionally left blank. 1-10...
Chapter 2 Installation This chapter has the following sections: • What’s in the box • Site preparation • Installation of the ADU • Installation of the ACU • Installation of the modem • To connect the ADU, ACU and modem What’s in the box 2.1.1 To unpack...
What’s in the box 2.1.2 Initial inspection Inspect the shipping cartons immediately upon receipt for evidence of damage during transport. If the shipping material is severely damaged or water stained, request that the carrier's agent be present when opening the cartons. Save all box packing material for future use.
(switch off). FURUNO recommends that the radome should NOT be painted. Painting the radome will not void the general warranty regarding material and workmanship etc. It is only the performance that cannot be guaranteed.
Site preparation 2.2.2 Obstructions (ADU shadowing) The ADU is stabilized in 3-axis (plus skew) and can be used in environments with elevations of -28° to + 120° to allow for continuous pointing even in heavy sea conditions. The ADU beam is approximately 0.6 m in diameter for the first 30 m from the ADU.
Site preparation 2.2.3 Blocking zones with azimuth and elevation Your installation may require that you set up blocking zones for the ADU, i.e. areas where the ADU will not transmit and areas where transmit power is potentially dangerous for persons frequently being in these zones. You can set up 8 blocking zones. Each blocking zone is set up with azimuth start and stop, and elevation angle.
Site preparation 2.2.4 Safe access to the ADU (radiation hazard) The ADU radiates up to 50.4 dBW EIRP at 29.5 GHz. This translates to a minimum safety distance of 30 m from the ADU while it is transmitting, based on a radiation level of 10 W/m MICROWAVE RADIATION NO PERSONNEL within safety...
Site preparation 2.2.5 Ship motion and offset from the ship’s motion centre When installing the ADU you must consider the mounting height carefully. The higher up the ADU is mounted, the higher is the linear g force applied to the ADU. The g force also depends on the roll period of the ship, see Table 2-1.
Site preparation 2.2.6 Mast foundation and height The ADU mast must be designed to carry the weight of the ADU (34 kg), plus the weight of the mast flange. The mast must also be able to withstand on-board vibrations and wind speeds up to 110 knots on the radome, even in icing conditions.
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Site preparation CAUTION! Avoid sharp edges where the flange is in direct contact with the radome. Round all edges as much as possible to avoid damaging the surface of the radome. 3. Allow sufficient space so the nut is free of the welded seam and there is room for tools (min.
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Site preparation Mast length and diameter The placement of the ADU must ensure a rigid structural connection to the hull or structure of the ship. Parts of the ship with heavy resonant vibrations are not suitable places for the ADU. A small platform or short mast shall provide rigid support for the ADU fastening bolts and a rigid interface to the ship.
Site preparation 2.2.7 Interference from radar, GPS, L-band and other transmitters Do not place the ADU close to interfering signal sources or receivers. We Note recommend to test the total system by operating all equipment simultaneously and verifying that there is no interference. Mount the ADU as far away as possible from the ship’s radar and high power radio transmitters, because they may compromise the ADU performance.
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Site preparation Radar distance The minimum acceptable separation (d min.) between a radar and the ADU is determined by the radar wavelength/frequency and the power emitted by the radar. The tables below show some “rule of thumb” minimum separation distances as a function of radar power at X and S band.
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Site preparation The presence of S-band radar(s) is unlikely to cause any performance degradation – as long as the minimum distances (d min.) listed in the previous section are applied. It is strongly recommended that interference-free operation is verified experimentally before the installation is finalized.
Site preparation 2.2.8 Condensation, water intrusion and deposits In some weather conditions there may occur condensation inside the radome. The drain tube is designed to lead any water away from inside the radome. Observe the following guidelines for condensation and water intrusion: 1.
Installation of the ADU Installation of the ADU 2.3.1 Overview The following sections describe the installation and grounding of the antenna. The ADU is shipped fully assembled. You have to install it on the mast and attach the ADU cable. WARNING! Use the already mounted lifting harness to lift the ADU without damaging the radome.
Installation of the ADU Lifting Harness – Declaration of Conformity The lifting harness is designed, tested and conforms to the requirements for lifting equipment in DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast).
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Installation of the ADU Figure 2-15: ADU installation, 4 lifting straps on crane hook 5. Attach two tag lines of suitable length to the harness and man them. 6. With a crane lift the ADU off the packaging and move it on top of the mast. Maintain vertical orientation of the ADU center line.
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Installation of the ADU 9. Remove the harness as shown in the following figure: Figure 2-16: Removal of the harness 10. Locate the quick link (1) and open it (2). 11. Pull the strap with the quick link through the harness to remove it (3). 12.
Installation of the ADU 2.3.3 To ground the ADU The ADU must be grounded using one of the mounting bolts. To ground the ADU do as follows: 1. Clean the metal underneath the head of at least one bolt of insulating protective coating and use a serrated washer to obtain a good ground connection 2.
Installation of the ADU 2.3.4 Alternative ADU cable The maximum allowed RF loss in the antenna cable is 20 dB RF loss @ 1950 MHz and maximum 35 dB RF loss @ 4450 MHz. You can verify the cable attenuation margin with the cable calibration, see Cable calibration on page 5-11 for more details.
Installation of the ACU Installation of the ACU The following sections describe the installation and grounding of the ACU. 2.4.1 To install the ACU To install the ACU, do as follows: 1. Slide the ACU into a 1U space in a 19” rack. 2.
Installation of the modem Installation of the modem The following sections describe the installation and how to ground the modem. 2.5.1 To install the modem To install the modem, do as follows: 1. Slide the modem into a 1U space in a 19” rack, preferably directly below or above the ACU.
To connect the ADU, ACU and modem To connect the ADU, ACU and modem The following sections show how to connect the ADU, ACU and the modem. 2.6.1 ACU with AC power AC power AC power Service port for control PC Figure 2-22: Connection between ADU, ACU and modem (AC powered) 1.
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Chapter 3 Interfaces This chapter has in the following section: • Interfaces of the ACU • Interfaces of the modem Interfaces of the ACU 3.1.1 LEDs, display, keypad and connectors The following figure shows the LEDs, display and the keypad of the ACU. For an explanation of the texts in the display see ACU display and keypad on page 5-33.
Interfaces of the ACU 3.1.2 AC input connector Connect the power cable to the AC power connector. Outline (on the ACU) Voltage range 100–240 VAC Table 3-1: AC power connector 3.1.3 ADU connector There is just one cable from the ACU to the ADU. This is used to power the ADU, supply a reference clock, handle all communication between ACU and ADU, and deliver the Rx and Tx signals.
Interfaces of the ACU 3.1.5 NMEA 0183 connector The ACU has an NMEA 0183 connector for the ship’s gyro. Wire Outline (on the ACU) Pin No. Pin function color Not connected – NET-H (NMEA 2000) White NET-L (NMEA 2000) Blue NET-S (NMEA 2000) NET-C (NMEA 2000) Black...
Interfaces of the ACU • Size: No. 24 AWG (0.24 sq. mm) or heavier • Characteristic impedance: 95 - 140 Ohm • Propagation delay: 5 nanoseconds per meter, maximum • 15 Twists (minimum) per meter 3.1.6 RS-232 and RS-422 connectors The ACU has an RS-232 and RS-422 connector for modem control.
Interfaces of the ACU 3.1.7 LAN1 – 4 connectors The ACU has four Ethernet connectors (type RJ45) for connecting to the GMU, PC/lap tops, routers, wireless access points. The maximum cable length per connection is 100 m. The Ethernet cable type must be CAT5, shielded. Outline Pin function Wire color...
Interfaces of the modem Interfaces of the modem The following sections describe the connectors of the modem and how to connect to the ACU, power and other equipment. 3.2.1 Connector panel The following figure shows the connector panel of the modem. Figure 3-3: Connector panel of the modem 3.2.2 Rx In and Tx Out connectors...
Interfaces of the modem 3.2.3 RS-232 and RS-422 connectors The modem has two RS-232 and one RS-422 connector for control information to and from the ACU. See section To connect the ADU, ACU and modem on page 2-23 for details how to connect the ACU to the modem. Outline (on the Pin No.
Interfaces of the modem 3.2.4 LAN connectors (8 + 2) The modem has 8 Ethernet connectors (type RJ45). Port 1 connects to the ACU and is used for modem control. The other ports are not used. The maximum cable length per connection is 100 m.
Chapter 4 Power and startup This chapter has the following section: • Power-up procedure Power-up procedure 1. Connect power to the ACU. 2. Switch on the ACU. The unit starts up and goes through an initialization procedure: • ACU POST •...
Power-up procedure 4.1.2 FV-60GX operational When the display shows TRACKING. MDM: NETOK and the LED Logon is steady green the system is operational. Figure 4-1: ACU display, system operational...
Chapter 5 Configuration This chapter has the following sections: • Introduction to the built-in web interface • Heading input and position system • Calibration • Configuration with the web interface • Keypad and menus of the ACU • SNMP support Introduction to the built-in web interface 5.1.1 Overview...
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Introduction to the built-in web interface • Fail/Pass LED: Flashing green during power-on self test, after that steady green. 3. Connect a PC to LAN port 3: Service (standard Ethernet) of the ACU or to the front LAN connector of the ACU. 1: Modem 2: User (Internet etc.) 3: Service port...
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Introduction to the built-in web interface After the 1 hour window or a restart the administrator password is required. If you cannot establish a connection there might be problems with the Proxy server settings of your PC. See Proxy server settings in your browser on page 7-4 for further information.
Heading input and position system Heading input and position system Make sure that the modem is switched off at this point. Switch on the Important modem after the cable calibration. Before the FV-60GX can be used you must select the heading input and the positioning system.
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Heading input and position system Heading input Description External Heading input from the vessel’s gyro compass (default). If there is no heading input due to failure, alarms are raised and the antenna continues in gyro-free mode. When heading input is available again and a new acquisition is made, alarms are cleared.
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Heading input and position system Background information on the acquisition process and search pattern With heading input or fixed heading 1. The antenna starts the acquisition and searches for 10 seconds at the expected position. If RX lock is detected the antenna goes to Tracking. 2.
Calibration Calibration Make sure that the modem is switched off at this point. Switch on the Important modem after the cable calibration. Before the FV-60GX can be used you must make an azimuth and cable calibration. The azimuth calibration is required in order to determine the offset of the ADU zero direction to the bow-to-stern line of the ship.
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Calibration Satellite Position Frequency Satellite identifier 62.6 E 19.707 GHz GSC 180 W 19.707 GHz GSC 55 W 19.707 GHz GSC Table 5-3: Inmarsat GSC satellite information The calibration function is not able to verify the correctness or precision Important of the supplied longitude.
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Calibration Automatic azimuth calibration with an active satellite profile You can enable automatic azimuth calibration, even if there is no line of sight to an azimuth calibration satellite or GX service satellite from the place of installation. To be able to use this feature you must have made a valid satellite profile and activate it. When the vessel leaves the harbour and gets line of sight to the GX satellite, the system automatically finds and tracks the satellite and makes the azimuth calibration.
Calibration Azimuth calibration with a service profile 1. Click SERVICE > Calibration. 2. Select the service profile in the drop down list Satellite. All profiles with the modem Service modem are displayed in the list. If there is no profile in the list, you must set up one, see Service profile for calibration on page 5-10.
Calibration 7. Click Apply to save the settings for this satellite profile for calibration. The system is ready for the azimuth calibration. 8. Click Start to start the azimuth calibration. 5.3.3 Cable calibration Make sure that the modem is not switched on at this point. The modem can Important be switched on after the cable calibration.
Calibration 5.3.4 Manual One Touch Commissioning (OTC) When the modem starts up for the first time it will automatically register with the BUC and perform P1dB compression on multiple frequencies and thereafter register with the Inmarsat network. During the P1dB compression the antenna will point away from the satellite and transmit on 950 MHz to 1950 MHz in 50 MHz steps.
Calibration 5. In the menu Commissioning click One Touch Commissioning. 6. Click Start. One Touch Commissioning takes place. When commissioning is completed the antenna will search for the I5 satellite with the highest elevation. 7. The antenna will find the satellite and the modem will perform the necessary steps to enter the network (software upgrades, if available).
Calibration 4. Click Apply. CAUTION! If you remove the check marks, there is no access to the GMU and you cannot make an OTC. Example: To access the web interface of the modem using HTTPS, select HTTPS tunnel to modem (port 8443) and click Apply. In the address bar of your browser, enter: https://<ACU IP address or hostname>:8443 You should now see the web interface of your modem in your browser.
Configuration with the web interface Configuration with the web interface 5.4.1 Overview and dashboard Topics in the web interface The site map gives an overview over the existing menus, submenus and topics. You can click on each menu in the site map to go directly to the page or display the respective submenu.
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Configuration with the web interface The web interface has the following sections: FV-60GX Figure 5-14: Web interface: DASHBOARD (example) 1. The navigation pane holds the main menu. Clicking an item in the menu opens a submenu in the navigation pane or a new page in the contents section. 2.
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Configuration with the web interface To navigate the web interface • To expand a menu, click the menu in the navigation pane. • To access status and settings, click the relevant subject in the navigation pane or click the relevant icon in the icon bar. The status or settings are displayed in the contents section.
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Configuration with the web interface • Test • Not ready (waiting for input from GNSS, e.g. GPS) • Not ready: Initializing • Not ready: Need pos • Blocking zone (antenna is pointing into a blocking zone) • No TX zone (antenna is pointing in a no TX zone; TX is off) Sections on the Dashboard DASHBOARD Description...
Configuration with the web interface POINTING Description Azimuth, elevation Current value for azimuth, elevation, relative to the vessel heading. Azimuth, elevation rel. Current value for azimuth, elevation, relative to the vessel. Table 5-8: Web interface, DASHBOARD, POINTING section Description BUC TX On or Off.
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Configuration with the web interface To define and set a blocking zone, do as follows: 1. Select SETTINGS > Blocking zones. 2. Select Active to enable the blocking zone. 3. Enter start and stop azimuth value in degrees for the blocking zone. Values allowed: 0 to 360 degrees.
Configuration with the web interface If No TX is not selected, the system also transmits when pointing through areas with blocking objects. The modem will shut off for TX if no signal is received. If a blocking zone is defined with TX allowed (No TX not checked), the Note modem is not informed about the blocking zone.
Configuration with the web interface 5.4.4 To configure the LAN network On this page you can enter a host name. The host name helps identifying the FV-60GX system when sending e-mail reports through an external Internet connection. The ACU has four 10/100 Mbit/s Ethernet ports labelled LAN port 1, 2, 3 and 4. The ports are divided in three groups, each group operating in its own network.
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Configuration with the web interface Make sure that the networks do not use IP address ranges that overlap. Important Make the necessary changes on this page and click Apply. Sections Preferred use NETWORK The host name is used for identifying the ACU in local networks and in Host reports.
Configuration with the web interface Gateway setup If the ACU needs to communicate with network units outside the specified sub-nets, you must specify a default gateway (typically a router). The default gateway can be set as a static IP address. Then set the default gateway source to static and enter the IP address of the default gateway.
Configuration with the web interface 5.4.6 Setup of reports, syslog and SNMP traps The antenna can send the following reports and messages: • Diagnostics report • Statistics report • Remote syslog • SNMP traps Figure 5-21: Web interface: SETTINGS, Reporting Diagnostics report The antenna can send automatically generated diagnostic reports at fixed intervals.
Configuration with the web interface • E-mail recipients (comma separated). • Send interval: Select e-mail disabled, day (default, 2-minute samples), week (hourly samples) or month (hourly samples). 3. Click Apply. You can generate and send the diagnostic report at any time by clicking Send now. You can also download a diagnostics report directly to your computer, go to the page HELPDESK and click Download.
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Configuration with the web interface Parameter recorded Description UTC. (s) UTC in seconds and date format for the data set. UTC (YYYY-MM-DD hh:mm) RSSI.Av Received signal strength (average, maximum and RSSI.Max minimum value) for the sampling interval. RSSI.Min POS.Lat (degree) Latitude value of position.
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Configuration with the web interface 360° 000° 315° 45° 270° 90° Antenna 225° 135° 180° Covered area: If range > 0: Go from Min to Max counterclockwise If range < 0: Go from Min to Max clockwise Figure 5-22: Statistics — how to read data for a range To import the statistics report into spreadsheet applications, e.g.
Configuration with the web interface Figure 5-23: Statistics report (example, MS Excel 2007) Remote syslog You can set up the antenna to send each syslog message to a syslog server to advise the system administrator of the current status of the antenna. To set up sending syslog messages to a syslog server, do as follows: 1.
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Configuration with the web interface 3. Enter the IP address of the SNMP trap receiver/manager to which the SNMP traps will be sent. 4. Enter the Community name. This is the name of the SNMP trap receiver/manager. This is needed for authentication of the SNMP trap request. 5.
Configuration with the web interface To change the password and log off ADMINISTRATION On the page and User login you can change the password for the currently logged in user (admin or guest) or you can log off. Figure 5-25: Web interface: ADMINISTRATION, change administrator logon and password To change the current password, do as follows 1.
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Configuration with the web interface After the 1 hour window or a restart the administrator password is required. ADMINISTRATION On the page and User administration the administrator can change the password for the guest user Figure 5-26: Web interface: ADMINISTRATION, change guest password To change the current guest password, do as follows: 1.
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Configuration with the web interface Figure 5-27: Web interface: ADMINISTRATION, User permissions Study this screen thoroughly and decide which areas of the FV-60GX Important system non-administrator users (user name: guest) can access. To set up the user permissions for guest users, do as follows: 1.
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Configuration with the web interface 3. Click Apply. A message at the top of the page saying that the page requires administrator rights informs the guest user that access is denied. To import and export a system configuration If you need to reuse a configuration in another FV-60GX system, you can save the current configuration to a configuration file.
Keypad and menus of the ACU To clone a system configuration, do as follows: 1. Reset to factory default, see Reset to factory default on page 7-6. 2. Import a configuration from file, see section above. Keypad and menus of the ACU 5.5.1 ACU display and keypad In the ACU display you can see the current state of the system.
Keypad and menus of the ACU BLOCKING ZONE (antenna is pointing into a blocking zone) NO TX ZONE (antenna is pointing in a no TX zone; TX is off) 2. Current menu, see The menu tree on page 5-37. 3. NAV: Navigational information First letter: G (Valid GPS signal received from the GPS module) or - (No valid GPS fix) Second letter: H (Valid ship heading data received from the ship’s gyro) or - (No valid...
Keypad and menus of the ACU 5.5.3 The menu tree In the menu tree you can see how the system has been configured. To enter satellite information directly, use a connected PC and the web interface. MAIN ANT-1 ANTENNA POINTING ANTENNA STATE POLARIZATION ELEVATION...
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Keypad and menus of the ACU Top-level menu Description NETWORK IP addresses and netmasks of the LAN connectors of the ACU and the management mask. SATELLITE Current satellite information. This information is selected using the web interface. EVENTS System events. Active events are shown as: X ACTIVE EVENTS in the MAIN display.
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Keypad and menus of the ACU NETWORK menu Description HOST NAME Current host name PORT 1 IP Current IP address for LAN 1 MASK 1 Current netmask for LAN 1 PORT 3 IP (LAN 3) Current IP address of the FV-60GX web interface (default: http://192.168.0.1) MASK 3 (LAN 3) Current netmask of the FV-60GX web...
Keypad and menus of the ACU 5.5.4 Brightness of the display To adjust the brightness do the following: 1. Press and hold OK for a short moment until BRIGHTNESS XXX% is displayed (XXX is the current brightness value). ▼ ▲ 2.
SNMP support SNMP support The FV-60GX supports SNMP v2 requests to retrieve configuration and present settings. SNMP is always enabled on all Ethernet interfaces. The SNMP community string is public. The FV-60GX offers via SNMP most of the data that are available from the DASHBOARD web pages.
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Chapter 6 Installation check Now that you have installed the system, you can test it to verify it is ready for customer delivery. Follow the check lists below to test the system for proper operation. • Installation check list: Antenna •...
Installation check list: Antenna Installation check list: Antenna Step Task Further information Done Check that the antenna is free of obstructions. See Obstructions (ADU shadowing) on page 2-4. Make sure to maintain the vertical orientation See To install the ADU on page 2-16. of the ADU center line.
Installation check list: ACU and modem, connectors and wiring Installation check list: ACU and modem, connectors and wiring Step Task Verification and further information Done Check that the ACU is grounded correctly, See To ground the ACU on page 2-21 and using the mounting bolts and washers.
Installation check list: Functional test in harbor Installation check list: Functional test in harbor Step Task Further information Done Check that the antenna is The logon LED in the ACU display must be tracking the satellite steady green and the display must show: TRACKING.
Chapter 7 Service This chapter has the following sections: • To get support • Software update • Satellite profiles and modem profiles • Status signalling with LEDs and status messages • Removal and replacement of the ACU • Removal and replacement of ADU modules •...
To get support To get support If this manual does not provide the remedies to solve your problem, contact your service provider. If you need help with ACU or ADU related issues call your service provider. The section has the following subsections: •...
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To get support To download diagnostics and statistics reports You can download a diagnostic report. The diagnostics report contains information relevant for the service personnel during troubleshooting. It is also useful documentation of the current setup. It contains all parameters set during configuration. You can add diagnostic log information from the modem and the BUC.
To get support Event list When an event is registered, the web interface shows an event icon in the icon bar as long as the event is active. The ACU display shows also active events. To view the event list with active events, click the event icon from the icon bar at the top of the web interface, or select HELPDESK >...
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To get support Proxy server settings in your browser If you are connecting your computer using a LAN or WLAN interface, the Proxy server settings in your browser must be disabled before accessing the web interface. Most browsers support disabling of the Proxy server settings for one specific IP address, so you can disable Proxy server settings for the web interface only, if you wish.
To get support 7.1.2 Reset to factory default You can reset the FV-60GX ADU and ACU to factory default. Warning! Reset to factory default will delete all settings, including Important satellite and VSAT modem profiles, blocking zones, network setup, user permissions and ACU display brightness settings. When resetting to factory default, the following settings are deleted: •...
To get support 7.1.3 Reset to factory default - GMU CAUTION! The system becomes inoperable if you select Default Factory Configuration in the drop down list on the page SERVICE > Modem. To reset the GMU to factory default, do as follows: 1.
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To get support 3. Go to the page SERVICE > Line up. 4. Wait until the text next to Status shows: Ready for activation. Step 3 Step 4 Figure 7-4: Web interface: SERVICE, Line up: Ready for activation 5. Click the button Activate lineup and wait until the Status text shows Antenna ready. Follow the instructions from your service provider.
To get support 7.1.5 Self test You can start a diagnostic self test of the FV-60GX ADU and ACU. 1. Click Self test in the SERVICE page. 2. Click Restart antenna or Restart terminal. Restart antenna: reboots the antenna separately Restart terminal: reboots the terminal Figure 7-6: Web interface: SERVICE, Line up: Antenna ready You can test each axis and calibration individually.
Software update Software update 7.2.1 Prerequisites The following items are required to make a software update: • One computer with a standard Ethernet port available. • A standard Internet browser. • 1024×768 pixels or higher display resolution (best viewed with small fonts). •...
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Software update 6. Click SERVICE in the navigation pane. The UPLOAD page is displayed. Browse... X.XX X.XX Figure 7-8: Software update with the web interface 7. Click Browse... and locate the new software file. 8. Click Upload. Do not browse away from the upload page. This will terminate the Important upload process.
Software update To verify the software update (ADU and ACU) The software version can be viewed in the DASHBOARD window of the web interface. After completing the software update procedure, the ACU will perform a POST (Power On Self Test). When the POST has finished, the green Pass/Fail LED on the front of the ACU must become steadily green.
Satellite profiles and modem profiles Satellite profiles and modem profiles 7.3.1 Satellite profiles A satellite profile with the GX Modem is already set up at the factory. You may add a satellite profile with the generic modem for troubleshooting purposes. This is done on the page Satellite profiles.
Satellite profiles and modem profiles 3. Select a modem profile. The page automatically displays the parameters available for the selected modem profile. For instructions how to add a modem profile see Modem profile – New entry and Edit on page 7-15. 4.
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Satellite profiles and modem profiles Modem profile – New entry and Edit To add or edit a VSAT modem profile, do as follows: 1. Go to SETTINGS > Modem profiles and click New entry or Edit. The supported modems are listed in the drop-down list Modem. Figure 7-13: Web interface: SETTINGS, Modem profile –...
Status signalling with LEDs and status messages Status signalling with LEDs and status messages Built-In Test Equipment The ADU and the ACU have a Built-In Test Equipment (BITE) function in order to make fault diagnostics easy during installation and service. The BITE test is performed during: •...
Status signalling with LEDs and status messages 7.4.2 LEDs in the ACU The ACU has 3 LEDs: on the front panel: Power, Logon and Fail/Pass LED. Behaviour Description Power Steady green Power supply OK Steady red Power supply failure No power Logon Flashing Current status is displayed:...
Removal and replacement of the ACU Removal and replacement of the ACU There are no parts in the ACU&GMU that you can remove or replace. Contact your dealer for further repair or replacement. 7-18...
Removal and replacement of ADU modules Removal and replacement of ADU modules All replacement of modules must be carried out by FURUNO. The figure below shows the modules and their position. Some modules are equipped with LEDs for status information and troubleshooting.
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Removal and replacement of ADU modules 5. Inertial Sensor Module (ISM3). 6. Polariser. 7. Low Noise Block downconverter (LNB), 8. BUC Control Module (BCM). 9. Block Up Converter (BUC). 10. Pedestal Control Module (PCM2). Figure 7-16: Above Deck Unit modules 2/2 11.
Troubleshooting Before contacting your service partner check the LEDs on all modules (VIM, FDM, PCM, PMM and ISM). See LEDs of the ADU modules on page 7-16 and LEDs in the ACU on page 7-17. Troubleshooting 7.7.1 Overview This section describes an initial check of the primary functions of the FV-60GX system, and provides some guidelines for troubleshooting.
Frequently asked questions Frequently asked questions 7.8.1 Overview The following sections are a collection of frequently asked questions with answers. • Q1: What is OTC and what happens? • Q2: The antenna points towards the wrong Inmarsat GX satellite, what do I do? •...
Frequently asked questions 7.8.2 The questions Q1: What is OTC and what happens? OTC stands for One Touch Commission. OTC is similar to a P1dB compression test for VSAT but on multiple frequencies. The GMU will instruct the antenna to point away from the Clark belt (geostationary satellites), disable the Power Amplifier (PA) of the BUC and use a built-in Power Detector to measure the gain of the system from GMU tx- connector up to BUC PA.
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Frequently asked questions Q4: How do I start a manual OTC procedure? You start a manual OTC procedure from the web server of the GMU. The GMU (iDirect Core Module) does NOT support Internet Explorer, use Mozilla Firefox or Chrome! 1.
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Frequently asked questions Q8: How do I log in to the GMU Linux shell? Make an SSH connection (Freeware: PuTTY.exe) to the ACU on IP port number 8022. Example: ssh 192.168.0.1:8022 User and Password: root / iDirect or root / iDirect123! Q9: ACU stays in BUC CALIBRATION state almost forever, what can I do? Make a new manual OTC and wait until the GMU reboots and sends a new pointing request to the ACU.
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Frequently asked questions Go to ADMINISTRATION - TERMINAL to upload the new TERMINAL_OPT.json file. Figure 7-20: TERMINAL_OPT.json configuration file See also Q5: What is the login to the GMU webserver? on page 7-24. Q12: BUC calibration reports: "ERROR: Not Enough Modem Power During Ramping, BUC Not ready For OTC".
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Frequently asked questions 2. Select the tab for the user VLAN number. It is most likely VLAN 1010 or VLAN 3901. Figure 7-22: IP address of PC 3. On the PC configure the GW, DNS and subnet mask to the IP address and Subnet Mask shown in the VLAN tab.
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Frequently asked questions Q15: I do not have Internet access using the IP address for the UserNET VLAN. Why? 1. Go to the ACU web server SETTINGS - NETWORK. 2. Scroll down to the bottom to find the VLAN table which shows the network configuration done over the air by the Inmarsat system to the GMU.
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Frequently asked questions 7. Use the command help to show all available GMU commands. Q17: The antenna is pointing in a wrong direction, what is wrong? You have probably not made an azimuth calibration yet, or maybe moved the antenna recently during a stationary test setup.
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Frequently asked questions Q19: After successful azimuth calibration the antenna is still pointing in a wrong direction, what is wrong? You have made a successful azimuth calibration, but the antenna status stays in the status ACQUISITION. The reason for this may be that the antenna has found another GX satellite than the one you intended it to use for the azimuth calibration.
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Frequently asked questions 0° 0° 0° 0° Drain pipe -90° 90° Mast -90° 90° -90° 90° Mast Mast -90° 90° Mast Drain pipe Drain pipe Drain pipe +-180° Stern +-180° +-180° +-180° Azimuth calibration value Azimuth calibration Azimuth calibration Azimuth calibration must be in the range of value must be in the value must be in the...
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Frequently asked questions 0° Service hatch -90° 90° Mast +-180° Figure 7-28: Example of a good calibration 'Bad’ calibration Expected Azimuth Calibration Between +170° and -170° value Actual Azimuth calibration value -45.5° Position Copenhagen Satellite selected 62.6E Satellite found Table 7-5: Example of a bad calibration 0°...
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Frequently asked questions Q20: Why do I get the 08A02-0 ADM WARNING GX Core Module temperature? This warning is triggered by a temperature sensor in the GMU. The ambient temperature of the GMU is approaching the temperature limits of -25°C or +55°C. If the situation gets worse the GMU might automatically switch OFF in order to protect the electronics.
To return units for repair To return units for repair Should your FV-60GX product fail, please contact your dealer. Your dealer will also take care of any warranty issue. 7-34...
Appendix A Ground and RF protection This appendix has the following sections: • Why is a ground connection required? • Recommendations • Alternative ground for steel hulls • Alternative ground for aluminum hulls • Alternative ground for fiber glass hulls •...
Recommendations Recommendations A.2.1 To ground the ACU To ground the ACU do as follows: 1. Ground the ACU to the ship/hull. For this purpose you may use a short ADU cable and a grounding kit. 2. Further, the ACU must be grounded at its grounding stud in order to ensure proper grounding if the short ADU cable is disconnected.
Recommendations Per used jumper cable the maximum cable length of the cable to the antenna is reduced • Enviroflex 400: 1.25 m • SPUMA 400-FR: 6 m • SUCOFEED 1/2" FR: 10 m A.2.2 To ground the ADU To ground the ADU do as follows: 1.
Alternative ground for steel hulls Alternative ground for steel hulls The following guidelines assume a two-wire, isolated grounding arrangement; that is no part of the circuit, in particular the battery negative, is connected to any ground potential or equipment. A.3.1 To ground the ACU To ground the ACU do as follows: 1.
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Alternative ground for steel hulls The ADU must be electrically isolated at its mounting bolts Note by means of shoulder bushings and washers ensuring the isolated RF ground - see Isolation of the ADU from the mounting base on page A-9. Figure A-3: Grounding at a dedicated RF ground (alternative)
Alternative ground for aluminum hulls Alternative ground for aluminum hulls The following guidelines assume a two-wire, isolated grounding arrangement; that is no part of the circuit, in particular the battery negative, is connected to any ground potential or equipment. A.4.1 To ground the ACU To ground the ACU do as follows: 1.
To ground the ACU do as follows: 1. Preferably ground the ACU with the short ADU cable and a grounding kit (available from FURUNO). 2. Ground the ACU at its grounding stud in order to ensure a proper grounding if the short ADU cable is disconnected.
Separate ground cable Separate ground cable A.6.1 To make a ground cable When dealing with electrical installations in a marine environment, all wiring must be done with double insulated, tinned strands, high quality and if exposed also UV resistant cables. This shall also apply to the separate ground cable mentioned in the previous paragraphs.
Separate ground cable 5. At the other end, connect the ground cable as described in To ground the ACU on page A-2. A.6.3 Isolation of the ADU from the mounting base In cases where the ADU is to be isolated from the mounting base, do as follows: 1.
RF interference RF interference Interference induced from nearby high-power RF transmitters might cause system failures and in extreme cases permanent damage to the FV-60GX equipment. If there are problems with interference from HF transmitters, do as follows: 1. Mount ferrite clamps on the coax cable in order to provide suppression of induced RF. The ferrites will have no effect on the differential-mode signals but increases the impedance in relation to common-mode RFI.
Appendix B System messages This appendix has the following sections: • Event messages – overview • List of ADU events • List of ACU events Event messages – overview The FV-60GX detects events during • POST (Power On Self Test) – a self test performed at every power-up. •...
List of ADU events List of ADU events Error code Unit Severity Description Explanation (ID) 0A001-0 Antenna ERROR Production data Production data is invalid. 0A002-0 Antenna ERROR XIM internal Antenna configuration data stored in the PCM module is invalid. 0A003-0 Antenna ERROR XIM external Antenna configuration data stored in the VIM/TIM module is invalid.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A01E-0 Antenna ERROR Sensor sanity Too many invalid values measured by the ISM during initialisation. Check for vibrations or malfunctioning ISM. 0A021-0 Antenna ERROR Azi axis calibration Azimuth axis zero reference not found. Check belt and zero reference module.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A038-0 Antenna WARNIN GNSS data range Received information from the GNSS device which is out of range. 0A039-0 Antenna WARNIN GNSS device Local GNSS device warning. warning 0A03A-0 Antenna WARNIN GNSS device error Local GNSS device error.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A04D-0 Antenna WARNIN GNSS position No position available from the GNSS device or position too old. 0A04E-0 Antenna WARNIN GNSS velocity No velocity available from the GNSS device. 0A04F-0 Antenna WARNIN Heading data Heading information is missing in the antenna.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A059-0 Antenna WARNIN Azi cal. limits Check limits of the calibration result for the azimuth axis are exceeded. Pointing performance may be degraded. Info: 0x00000040: End stop detected before expected limit 0x00000100: Zero width is low 0x00000200: Zero width is high...
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A066-0 Antenna ERROR OMT error Problem with OMT. Temperature out of range or OMT cable may be broken. 0A068-0 Antenna WARNIN Polarisation tuning Polarisation tuning was not successful. Polarisation may be incorrect.
List of ACU events List of ACU events Error code Severity Description Explanation (ID) 08060-0 ADM WARNIN Antenna modem ACU/Antenna communication error detected (framing and parity). If the situation is persistent, check if cable specifications comply (length and attenuation). 08063-0 ADM ERROR Antenna connection The ACU has lost connection with the antenna.
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List of ACU events Error code Severity Description Explanation (ID) 08078-0 ADM WARNIN VMU TX frequency The satellite modem did not provide a Tx frequency, invalid or it is invalid. A default Tx frequency is assumed, but this may degrade Tx performance. To remove this warning re-configure the modem to provide the correct Tx frequency.
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List of ACU events Error code Severity Description Explanation (ID) 08100-0 ADM ERROR PSM low voltage The ADM measures a different antenna voltage than expected. If the problem is not solved by a restart, (22 V) and the PSM is not reporting any errors, the ADM is probably defective.
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List of ACU events Error code Severity Description Explanation (ID) 08842-0 ADM WARNIN GSC demodulator The GSC demodulator has reported an error. 08843-0 ADM WARNIN DVBS demodulator The DVBS demodulator cannot be initialised and loaded correctly. 08844-0 ADM WARNIN BUC voltage The BUC voltage is out of range.
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List of ACU events Error code Severity Description Explanation (ID) 09010-0 KDM ERROR KDM link/SW Link to the KDM module could not be established. version Either the KDM board is malfunctioning, or - if the system software has just been updated - the software is too old and is not compatible with the KDM hardware.
Appendix C Command line interface Introduction After you have done the initial configuration and connected the VSAT system to your network, you can use Telnet to configure the VSAT system. You can also set up VSAT modem parameters. Note that the following sections cover the command line interface for all VSAT antennas.
Supported commands C.1.2 Help If you enter help directly at the prompt UCLI:/$ all available commands are listed. Additionally any command will take help as first argument and display detailed information of the specific command. C.1.3 Conventions The command description below uses the following special typography: Convention Description Information that is displayed on the screen.
Supported commands Command Description config current_list Shows the values for the current satellite profile, antenna and some tracking information. Discards all pending changes. config discard Use this command to save and activate the pending config activate changes in the VSAT system. Table C-2: UCLI command: config C.2.2 demo...
Supported commands Command Description Shows the sub commands, unit and description for the command help zone zone. help demo help dual antenna help exit Table C-5: UCLI command: help (Continued) C.2.5 modem Command Description Shows a list of sub commands available, including a short modem description.
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Supported commands Command Description Shows or sets the maximum inclination of the used satellite max_inc satellite. Some satellites are old and are therefore moving in larger circles in space. Setting the satellite max_inc 2.5 maximum inclination will add this to the VSAT system acquisition window size used to find the satellite.
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Supported commands Command Description Shows or sets the Rx frequency and LNB Lo satellite rx_rf_freq frequency. • Ku band: satellite rx_rf_freq RF frequency: 10.7 – 12.75 GHz. 12.123456 9.75 LNB Lo frequency: 9.6 GHz – 11.3 GHz. The VSAT system supports any LNB Lo. •...
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Supported commands Command Description Shows or sets the RF frequency used for tx. satellite tx_rf_freq • Valid range: Ku band: 13.75 GHz to 14.5 GHz. satellite tx_rf_freq Ka band: 29 GHz to 30 GHz. 14.123456 Note: Configuring the Ku-band tx frequency automatically configures the L-band frequency: L-band frequency = Ku-band tx frequency –...
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Supported commands C.2.8 system Command Description Shows the sub commands available, including a short system description. Sends a command to the ACU to restart the system system restart instantaneously. It makes a power-on self test and then points to the last used satellite. Shows the software version, part names and serial system info numbers of the FV-60GX.
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Supported commands Command Description Shows or sets the DVB NID to be verified by the built- track dvb_nid in DVB-S2 tracking receiver, when using tracking mode DVB. It configures the NID used to verify and track dvb_nid 0 track a transponder. •...
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Supported commands This page is intentionally left blank. C-10...
FURUNO FV-60GX SPECIFICATIONS OF GX TERMINAL FV-60GX ANTENNA UNIT (ADU) Antenna type Ring focus Gregorian Antenna pedestal 3-axis (plus skew) stabilized tracking antenna with integrated GPS Reflector size 65 cm Polarization Circular cross-pol Frequency band Ka-band (Inmarsat GX) Transmission 29.0 to 30.0 GHz Reception 19.2 to 20.2 GHz...
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FURUNO FV-60GX E11A102A002AM Input: 200/220/230/240 VAC, 1 phase, 50/60Hz Output: 230 VAC, 800 W/1000 VA Back-up period: 5 min. (700W), 3 min. (800W) Charge time: 12 hr typical ENVIRONMENTAL CONDITIONS Ambient temperature Antenna unit -25°C to +55°C (storage: -40°C to +85°C) ACU/GMU -25°C to +55°C (storage: -40°C to +85°C)
Цялостният текст на ЕС декларацията за съответствие може да се намери на следния интернет адрес: Spanish Por la presente, Furuno Electric Co., Ltd. declara que el tipo de equipo (ES) radioeléctrico arriba mencionado es conforme con la Directiva 2014/53/UE. El texto completo de la declaración UE de conformidad está disponible en la dirección Internet siguiente:...
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O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet: Romanian Prin prezenta, Furuno Electric Co., Ltd. declară că menționat mai sus tipul de (RO) echipamente radio este în conformitate cu Directiva 2014/53/UE. Textul integral al declarației UE de conformitate este disponibil la următoarea adresă...
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