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Micro Matic Pro-Line MMPP4301-EP Service Manual

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POWER PACK
SERVICE MANUAL
v7.0
MMPP4301-EP
MMPP4301
MMPP4301-WC
MMPP4301-PKG
MMPP4301-PKG-WC
MMPP4302
MMPP4302-WC
MMPP4302-PKG
MMPP4302-PKG-WC
MMPP4303-PKG
MMPP4303-PKG-WC
MMPP4303-PKG-3
MMPP4305-PKG
MMPP4305-PKG-WC
MMPP4305-PKG-3
MMPP4305-PKG-WC3
MMPP4307-PKG
MMPP4307-PKG-WC
MMPP4307-PKG-3
MMPP4307-PKG-3-WC
MMPP4307-PKG-4
MMPP4307-PKG-4-WC

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Summary of Contents for Micro Matic Pro-Line MMPP4301-EP

  • Page 1 POWER PACK MMPP4301-EP MMPP4301 SERVICE MANUAL MMPP4301-WC MMPP4301-PKG MMPP4301-PKG-WC MMPP4302 MMPP4302-WC MMPP4302-PKG MMPP4302-PKG-WC MMPP4303-PKG MMPP4303-PKG-WC MMPP4303-PKG-3 MMPP4305-PKG MMPP4305-PKG-WC MMPP4305-PKG-3 MMPP4305-PKG-WC3 MMPP4307-PKG MMPP4307-PKG-WC MMPP4307-PKG-3 MMPP4307-PKG-3-WC MMPP4307-PKG-4 MMPP4307-PKG-4-WC v7.0...
  • Page 2 TABLE OF CONTENTS EQUIPMENT SPECIFICATIONS ................. 3 INSTALLATION ......................8-10 SMART DRAFT™ INSTALLATION/ACTIVATION ............ 10 MAINTENANCE ......................10 CHANGING GLYCOL PUMP ..................11 REPLACING MOTOR ....................12 REPLACING THERMOSTAT .................12-13 TROUBLESHOOTING ....................14 SPARE PARTS ......................15 WATER COOLED UNITS HOOK UP ................16 WIRING DIAGRAMS ....................17-19 WARRANTY INFORMATION ..................
  • Page 3 EQUIPMENT SPECIFICATIONS MODEL MMPP4301-EP* MMPP4301* MMPP4301-WC MMPP4301-PKG* MMPP4301-PKG-WC Type Air Cooled Air Cooled Water Cooled* Air Cooled Water Cooled* BTUs** 2,300 2,300 2,300 2,300 2,300 Compressor HP Glycol Pumps Vertical Rotary Vane Rotary Vane Rotary Vane Rotary Vane Pump Type Pump GPH Pump Motor HP Pump Inlet/Outlet Barbs...
  • Page 4 EQUIPMENT SPECIFICATIONS MODEL MMPP4302* MMPP4302-WC MMPP4302-PKG* MMPP4302-PKG-WC MMPP4303-PKG* Type Air Cooled Water Cooled* Air Cooled Water Cooled* Air Cooled BTUs** 3,600 3,600 3,600 3,600 5,100 Compressor HP Glycol Pumps Rotary Vane Rotary Vane Rotary Vane Rotary Vane Rotary Vane Pump Type Pump GPH Pump Motor HP Pump Inlet/Outlet Barbs...
  • Page 5 EQUIPMENT SPECIFICATIONS MODEL MMPP4303-PKG-WC MMPP4303-PKG-3* MMPP4303-PKG-3-WC MMPP4305-PKG* MMPP4305-PKG-WC Type Water Cooled* Air Cooled Water Cooled* Air Cooled Water Cooled* BTUs** 5,100 5,100 5,100 7,250 7,250 Compressor HP Glycol Pumps Rotary Vane Rotary Vane Rotary Vane Rotary Vane Rotary Vane Pump Type Pump GPH Pump Motor HP Pump Inlet/Outlet Barbs...
  • Page 6 EQUIPMENT SPECIFICATIONS MODEL MMPP4305-PKG-3* MMPP4305-PKG-3-WC MMPP4307-PKG* MMPP4307-PKG-WC MMPP4307-PKG-3* Type Air Cooled Water Cooled* Air Cooled Water Cooled* Air Cooled BTUs** 7,250 7,250 11,500 11,500 11,500 Compressor HP 1 1/2 1 1/2 1 1/2 Glycol Pumps Rotary Vane Rotary Vane Rotary Vane Rotary Vane Rotary Vane Pump Type...
  • Page 7 EQUIPMENT SPECIFICATIONS MODEL MMPP4307-PKG-3-WC MMPP4307-PKG-4* MMPP4307-PKG-4-WC Type Water Cooled* Air Cooled Water Cooled* BTUs** 11,500 11,500 11,500 Compressor HP 1 1/2 1 1/2 1 1/2 Glycol Pumps Rotary Vane Rotary Vane Rotary Vane Pump Type Pump GPH Pump Motor HP Pump Inlet/Outlet Barbs 9.52mm (3/8") 9.52mm (3/8")
  • Page 8 2. Connect the second glycol line to the pump outlet. Insulate any exposed tubing. 3. Carefully push the glycol bath lid to one side, allowing sufficient space to fill the bath with liquid. 4. Inspect the bath for debris. 5. Fill the glycol bath with Micro Matic Polar Flo glycol solution (mixed 2 ½ parts water to 1 part glycol). ®...
  • Page 9 NOTE: In units with more than one pump, connect a glycol line to each pump outlet. 4. Connect the second glycol line from each circuit to the glycol bath inlet. 5. Fill the glycol bath with Micro Matic Polar Flo glycol solution: ®...
  • Page 10 Smart™ Power Pack. MAINTENANCE 1. Inspect the unit monthly to ensure that the glycol level is maintained to the full level. 2. If the level is low replace with a Micro Matic Polar Flo glycol solution: ®...
  • Page 11 CHANGING GLYCOL PUMP (MMPP4301-EP) Unplug unit from receptacle. Remove four (4) screws holding pump to bath lid. 3. Cut tubing slightly above outlet fitting on pump. Remove pump through hole in top of bath lid. Insert new pump through opening in lid. Attach pump outlet hose and clamp with stainless steel clamp. Replace mounting screws and plug unit into receptacle.
  • Page 12 REPLACING MOTOR (MMPP4301-EP, MMPP4301, MMPP4301-WC, MMPP4301-PKG, MMPP4301-PKG-WC, MMPP4302, MMPP4302-WC, MMPP4302-PKG, MMPP4302-PKG-WC, MMPP4303-PKG, MMPP4303-PKG-WC, MMPP4303-PKG-3, MMPP4305-PKG, MMPP4305-PKG-WC, MMPP4305-PKG-3, MMPP4305-PKG-WC3, MMPP4307-PKG, MMPP4307-PKG-WC, MMPP4307-PKG-3, MMPP4307-PKG-3-WC, MMPP4307-PKG-4, MPP4307-PKG-4-WC) Note: Replacement motor is not supplied with electrical cord. Remove and reuse cord from defective motor. Unplug unit from receptacle.
  • Page 13 REPLACING A DIXELL THERMOSTAT WITH A DANFOSS THERMOSTAT Unplug the unit from the receptacle. Remove the screws that are holding the thermostat housing to the front of the unit, and then remove the Dixell thermostat from the housing. Cut the wires off the old harness on the Dixell thermostat. Attach the yellow wire from the Danfoss thermostat to either the black wire with a red stripe or the yellow wire on the harness.
  • Page 14 TROUBLESHOOTING TROUBLE CAUSE SOLUTION A. Adjust cooler temperature to 36° to 38° F Excessive foam Warm walk-in cooler (use a quality thermometer)     B. Check applied pressure to keg Adjust setting on regulator for proper flow rate of two (2) ounces per second.     C. Check equipment Check the physical equipment from keg to faucet     D.
  • Page 15 TYPICAL SPARE PARTS Component Part Number 125' 250' 350' 500' COMPONENT PART NUMBER MMPP4301-EP MMPP4301 MMPP4302 MMPP4303 MMPP4305 MMPP4307 Vane Pump and Motor Assembly MMPP4301-PPM Pump Insulation MM-IPCPRO Vane Pump Assy PP4301-PPA Motor (1/3 HP) MMPP4301-M Motor (1/3 HP 220 Volt) MMPP4305-M Vane Pump Key MM-3362-2...
  • Page 16 WATER COOLED, WATER HOOK UP SCHEMATIC CONDENSING UNIT RECIRCULATION SYSTEM SUPPLY LINE CUSTOMER SUPPLIED PUMP INLET WATER FIELD INSTRUCTIONS: INSTALL 1/2' O.D. HOSE AT CUSTOMER PRESSURE CAN LENGTH DETERMINED BY TECHNICIAN CUSTOMER NOT EXCEED 150 NEEDS TO PSI. IF WATER SUPPLIED INSTALL 1/2"...
  • Page 17 390690 OUTLET 391200 NOTE: POWER CORD 15A 391260 MICRO MATIC 2- TIGHTEN ALL ELECTRICAL CONNECTIONS BEFORE POWER IS APPLIED 3- ALL WIRING MUST BE DONE IN ACCORDENCE WITH NEC MMPP4301-EP WIRING DIAGRAM AND APPLICABLE LOCAL CODES 4- ALL OUTLETS ARE 120V 15A...
  • Page 18 2- ALL WIRING MUST BE DONE IN ACCORDENCE OMRON RELAY 391640 WITH NEC AND APPLICABLE LOCAL CODES ZF ELECTRONICS SWITCH 350730 MICRO MATIC 3- ALL OUTLETS ARE 120V 15A H H FLUORESCENT PART OUTLET 391200 4- ALL RELAYS ARE 30A KORD KING POWER CORD 20A...
  • Page 19 CONTROL 350730 5- ALL RELAYS ARE 30A DANFOSS SENSOR 390690 OMRON RELAY 391640 ZF ELECTRONICS SWITCH 350730 MICRO MATIC PASS & SEYMOUR OUTLET 391200 KORD KING POWER CORD 15A 391280 MMPP4305-PKG WIRING DIAGRAM KORD KING POWER CORD 20A 391450 MMPP4305-PKG...
  • Page 20 Matic shall, at its option, repair (or authorize the repair of), or replace or refund the purchase price for the Products found by Micro Matic to be defective. Micro Matic’s determination of defects is final. Failure by Purchaser to give notice of claims of breach of warranty within the Warranty Period shall be deemed an absolute and unconditional waiver of Purchaser’s claim...