Peak AMGO MRL-3000 Installation And Service Manual

Portable mid-rised scissorslift

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PORTABLE MID-RISED SCISSORS LIFT
Model:MRL-3000

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Summary of Contents for Peak AMGO MRL-3000

  • Page 1 Original PORTABLE MID-RISED SCISSORS LIFT Model:MRL-3000...
  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............1 Installation Requirement ................2 Step of Installation .................. 3 Exploded View ..................9 Operation Instructions ................19 Maintenance Schedule ................20 Trouble Shooting ..................21 Lift disposal ...................21...
  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS (See Fig.1) PORTABLE MID-RISED SCISSORS LIFT: MODEL MRL-3000 · Electrical control system, easy to operate. · Double set of oil way, hydraulic self-locking· . Portable design, can be put into use without fixation. . Movable drive-in ramps, and extendable platform. .
  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. Tools requirement Screw Set Grease gun   Claw Wrench ( for 40-42mm)  Socket Head Wrench (8″)  Pliers  Wrench sets # # # #  :(13 、15 、17 、19 Fig.2 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place.
  • Page 5: Power Requirement

    C. Power requirement The electrical source must be 2.2KW minimum. The source cable size must be 2.5mm² and in good condition of contacting with floor. III. STEPS OF INSTALLATION A. Check the parts before assembly, make sure all the parts are completed. Packaged lift, Parts box, Control Cabinet, Pull Rod Move aside the parts, Open the outer packing and check the parts according to the...
  • Page 6 B. Install oil hose. Put the lift and control cabinet at the correct place, connect with oil hoses (See Fig. 6) Fig. 6...
  • Page 7 C. Illustration of Oil circuit (See Fig.7). Fig. 7...
  • Page 8 D. Install electrical system 1. Single phase circuit connection 1.1 Connecting the power supply wires and limit switch wires. (Fig.8) Earth Power Solenoid High Motor Wire Wire Valve wire Limit Limit Wire Switch Switch Wire (B) Wire (A) Fig.8 1.2 Circuit diagram (Fig.9) Single Phase Fig.9...
  • Page 9 1.3 Part list Description Code Specification Power Switch 2200V AC Breaker Breaker Breaker AC Contactor 24V AC High Limit Switch Low Limit Switch Hydraulic Solenoid Valve AC 24V Push Button Single Push Button Down Single Push Button Pass Double Motor Single Phase Control Transformer 24V AC...
  • Page 10 2.2 Circuit Diagram (see Fig.11) Three Phase Fig.11 2.3 Part List Description Code Specification 380V AC Power Switch Breaker Breaker Breaker AC Contactor 24V AC High Limit Switch Low Limit Switch Hydraulic Solenoid Valve AC 24V Push Button Single Push Button Down Single Push Button...
  • Page 11: Exploded View

    IV. EXPLODED VIEW MODEL MRL-3000 Fig.12...
  • Page 12 PARTS LIST FOR MODEL MRL-3000 Item Part# Description QTY. Note 1003272002 Slider Block 2 (white) HK022 100*32*44 1103272008A Inner Scissors 10203004A Bronze Bush Ф31*Ф25.1*21 Connecting Shaft for cylinder bottom cover φ 1103272014 30*175 10610008 Snap Ring Ф30 10206032 Snap Ring Ф25 1103272013 Connecting Pin φ25*55 10620064...
  • Page 13 Item Part# Description QTY. Note 10620034 Rubber Pad (120*100*38) 10610070 Rubber Pad ( 100*70*120 ) 1003275008 ② Oil Hose 1/4*1455mm 1003275009 ③ Oil Hose 1/4*1860mm 1003275007 ① Oil Hose 1/4*310mm 1003275010 ④ Oil Hose 1/4*2650mm 10620079 Straight Fitting 1/4JIC(M)*1/4JIC(M) 1003275014 T Fitting 1/4NPT(M)*1/4NPT(M)*1/4JIC(M) 1003275017 90°...
  • Page 14 Front Roller Assy. Fig.13 Item Part# Description QTY. Note 10201002 Hex Bolt M8*16 10209034 Lock Washer φ8 10217002 Hex Nut M8 1103274004 Support Groove (front) 1003275019 Universal Roller (white 4”) Rare Roller Assy. Fig.14 Item Part# Description QTY. Note 10630032 Snap Ring Ф12 1103274002 Locking Washer φ12*60...
  • Page 15 Pull Rod Assy. Fig.15 Item Part# Description QTY. Note Rubber Sleeve 10640126 Φ22*11 1103274003 Pull Rod Control Cabinet Part No.: 10650051 (Single Phase) 10650040 (Three phase) Fig.16...
  • Page 16 Parts list for control cabinet Item Part# Description QTY. Note 11650651 Install plate 10620082 Terminal TD-15A 1061K052 Cup Head Bolt M4*8 10202049 Breaker 1P 10420134 24V Transformer (TC) 10420084A 24V AC Contactor (KM) 10202049 Breaker 1P 10620150 Breaker 3P Three Phase only 10202046 Breaker 2P Single Phase only 10217011...
  • Page 17 Cylinder (1003276001) Fig.17 Item Part# Description QTY. Note 1103276008 Bore Weldment 1103276009 Piston Rod 10201034 Bleeding Plug 1103276005 Cover 10209078 Dust Ring Ф38*Ф46*(5~6.5) 10201032 O Ring Ф38*3.5(70 10217073 O Ring Ф49*3.1(90 1103276006 Piston 10206069 O Ring Ф21*3.1 (70 10217080A O Ring Ф54*3.5 10217072 Y Ring OSI Ф45*Ф55*6 10217071...
  • Page 18 Manual Power Unit (81523048/81523046) 380V/50HZ/Three Phase 220V/50HZ/Single Phase Fig.18 Fig.18...
  • Page 19 Power Unit 380V/50Hz Three Phase Item Part No. Description QTY. Note 71150055 AMGO Plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 80101015 Manifold Block 81400333 Socket Plug 81400266 Relief Valve 81400566 Check Valve 81400420 Solenoid valve coil 81400423 Electric Release Valve 10209149 Lock Washer φ6 85090142...
  • Page 20 81400423 Electric Release Valve 10209149 Lock Washer φ6 85090142 Socket Bolt 81400280 Gear Pump 81400364 Clamp 10209034 Lock Washer φ8 81400295 Socket Bolt 81400290 Filter 81400413 Motor 81400287 Terminal Box Cover 71111231 AMGO name Plate 81400560 Throttle Valve 81400259 Red Plastic Plug 81400288 Oil Suction Pipe 81400289...
  • Page 21: Operation Instructions

    V. OPERATION INSTRUCTIONS 1. Install the oil hose between cylinder and control cabinet, connect well the power wire. The lift can be ready to use. 2. Drive the vehicle onto the middle of platforms, select the suitable rubber pads. 3. Lowing down the lift: Clear the obstacles around and below the lift, let the surrounding people away from the lift.
  • Page 22 Fig.23 Fig.24 Every six months: 1. 1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check all fastener and re-torque. Oil cylinder maintenance: In order to extend the service life of the oil cylinder, please operate according to the following requirements.
  • Page 23: Trouble Shooting

    VII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Replace start button 2. Wiring connections are not in good 2. Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4.
  • Page 24 PEAK CORPORATION No. 3 Luomu Road,Shishan Town,Nanhai District,Foshan(528225),Guangdong,China Tel:86-757-81102815 81102805 Fax: 86-757-81102809 Email:peak@peaklift.cn http://www.peaklift.cn Manual Part No.: 72250002 Revision Date: 2021/10...

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